A double-channel material sorting machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG HUANLI MICROCONTROL AUTOMATION TECHNOLOGY CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现在市场上的单层无序理料机速度普遍为200包/分钟,而对于后段配套检测封口完整性和异物检测的X光机的速度普遍为400~500包/分钟,因速度匹配存在较大差异,效率过低,因此需要配套两台无序理料机,但按两台理料机尺寸对接一台X光机,尺寸太大难以配套,因此需要一台具有两层通道的无序理料机并联输出物料
[0013]与现有技术相比,该双通道理料机具备如下有益效果:
Smart Images

Figure CN224603825U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material handling machine technology, specifically a dual-channel material handling machine. Background Technology
[0002] The main function of a disordered material handling machine is to gradually increase the spacing between random materials by transitioning from low-speed rollers to medium-speed and high-speed rollers, thus preventing adhesion or stacking. This enables subsequent product inspection, including sealing integrity detection, foreign object detection, counting, boxing, and bagging.
[0003] Currently, the speed of single-layer unordered material handling machines on the market is generally 200 packs / minute, while the speed of the X-ray machines used for downstream inspection of seal integrity and foreign object detection is generally 400-500 packs / minute. Due to the significant speed mismatch, the efficiency is too low, thus requiring two unordered material handling machines. However, matching two material handling machines to one X-ray machine is too difficult, so a single unordered material handling machine with two channels is needed to output materials in parallel. Therefore, this utility model proposes a dual-channel material handling machine. Utility Model Content
[0004] Technical problems to be solved The purpose of this invention is to overcome the shortcomings of the existing technology and provide a dual-channel material handling machine.
[0005] Technical solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a frame, wherein two identical conveying mechanisms are arranged on the same surface of the frame, the conveying mechanism including an end conveyor belt at the front end and multiple sets of roller drive mechanisms at the rear end of the end conveyor belt, the rollers of the multiple sets of roller drive mechanisms have different rotation speeds, a side-mounted conveyor belt is installed on the outside of the roller drive mechanism for material turning, and an anti-pilling guide block is also provided above each layer of the conveying mechanism. The frame is arranged with two identical conveying mechanisms on the same surface, adopting a double-layer parallel design, which has the advantages of small footprint and low cost.
[0007] Preferably, the roller drive mechanism includes a base fixedly mounted on a frame, a servo motor fixedly mounted on one side of the base, an active synchronous pulley connected to the output end of the servo motor, and multiple evenly arranged rotatable rollers mounted on one side of the base. A driven synchronous pulley is fixedly connected to one side of each roller. A synchronous belt is fitted around the active and driven synchronous pulleys. Multiple sets of roller drive mechanisms with different roller speeds are configured to achieve the dispersed queuing and output of materials by utilizing the speed difference between each set of rollers.
[0008] Preferably, the side-mounted conveyor belt includes a conveyor belt fixing plate fixedly mounted on the frame. A motor fixing plate is fixedly connected to one side of the conveyor belt fixing plate. A second servo motor is mounted on the motor fixing plate. The output end of the second servo motor is connected to a drive roller. The motor fixing plate is also provided with multiple rotatable driven rollers. The drive roller and the driven rollers are driven by an externally mounted side-mounted belt. The side-mounted conveyor belt can turn horizontally moving materials into vertically moving materials.
[0009] Preferably, the end conveyor belt includes a mounting frame fixedly installed on the machine frame, a plurality of rotatable transmission rollers are installed in the mounting frame, the output end of the drive motor is connected to an end active synchronous pulley, an end driven synchronous pulley is fixedly connected to one side of one of the transmission rollers, a synchronous belt is sleeved on the outside of the active synchronous pulley and the driven synchronous pulley, and a transmission belt is sleeved on the outside of the transmission roller.
[0010] Preferably, each layer of the conveying mechanism is provided with an anti-standing guide block (number N≥1) to prevent the material from walking upright on the roller.
[0011] Preferably, a display is also fixedly mounted on one side of the top of the rack.
[0012] Beneficial effects:
[0013] Compared with existing technologies, this dual-channel feeder has the following advantages: The frame of this utility model has two identical conveying mechanisms on the same side, which adopts a double-layer parallel design. It has the advantages of small footprint and low cost. Multiple sets of roller drive mechanisms with different roller speeds are set up. By utilizing the speed difference of each set of rollers, the material can be distributed and queued for output. Each layer of the conveying mechanism is also equipped with an anti-pilling guide block to prevent the material from walking vertically on the roller. The side-mounted conveyor belt can turn the horizontally walking material into vertical walking. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the roller drive mechanism of this utility model; Figure 3 This is a schematic diagram of the side-mounted conveyor belt of this utility model; Figure 4 This is a schematic diagram of the end conveyor belt of this utility model.
[0016] In the picture: 1. Frame; 2. End conveyor belt; 3. Roller drive mechanism; 4. Side-mounted conveyor belt; 5. Anti-pilling guide block; 6. Display; 301. Base; 302. Driving synchronous pulley; 303. Roller; 304. Driven synchronous pulley; 305. Synchronous belt; 306. Servo motor; 401. Conveyor belt fixing plate; 402. Motor fixing plate; 403. Servo motor II; 404. Driving roller; 405. Driven roller; 406. Side-mounted belt; 201. Mounting bracket; 202. Drive roller; 203. Drive belt; 204. End driven synchronous pulley; 205. End driving synchronous belt; 206. Drive motor; 207. End driving synchronous pulley. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figures 1-4 As shown, this utility model provides a technical solution: a dual-channel material handling machine, including a frame 1, with two identical conveying mechanisms arranged on the same surface of the frame 1. The conveying mechanism includes an end conveyor belt 2 located at the front end and multiple sets of roller drive mechanisms 3 located at the rear end of the end conveyor belt 2. The rollers of the multiple sets of roller drive mechanisms 3 have different rotation speeds. A side-mounted conveyor belt 4 is installed on the outside of the roller drive mechanism 3 for material turning. Each layer of conveying mechanism is also provided with an anti-pilling guide block 5 to prevent materials from walking vertically on the rollers. A display 6 is also fixedly installed on one side of the top of the frame 1. By setting two identical conveying mechanisms on the same surface of the frame 1 and adopting a double-layer parallel design, it has the advantages of small footprint and low cost.
[0019] Please refer to the following carefully. Figure 2The roller drive mechanism 3 includes a base 301 fixedly mounted on the frame 1. A servo motor 306 is fixedly mounted on one side of the base 301. The output end of the servo motor 306 is connected to an active synchronous pulley 302. Multiple evenly arranged rotatable rollers 303 are also mounted on one side of the base 301. A driven synchronous pulley 304 is fixedly connected to one side of the roller 303. A synchronous belt 305 is sleeved on the outside of the active synchronous pulley 302 and the driven synchronous pulley 304. Multiple sets of roller drive mechanisms 3 with different roller speeds are set up. The material is distributed and queued for output by utilizing the speed difference of each set of rollers.
[0020] Please refer to the following carefully. Figure 3 The side-mounted conveyor belt 4 includes a conveyor belt fixing plate 401 fixedly installed on the frame 1. A motor fixing plate 402 is fixedly connected to one side of the conveyor belt fixing plate 401. A servo motor 403 is installed on the motor fixing plate 402. The output end of the servo motor 403 is connected to a drive roller 404. Multiple rotatable driven rollers 405 are also provided on the motor fixing plate 402. The drive roller 404 and the driven rollers 405 are driven by an externally fitted side-mounted belt 406. The side-mounted conveyor belt 4 can turn horizontally moving materials into vertically moving materials.
[0021] Please refer to the following carefully. Figure 4 The end conveyor belt 2 includes a mounting frame 201 fixedly installed on the frame 1. Multiple rotatable transmission rollers 202 are installed in the mounting frame 201. The output end of the drive motor 206 is connected to the active synchronous pulley 207. One side of one of the transmission rollers 202 is fixedly connected to the end driven synchronous pulley 204. The end active synchronous pulley 207 and the end driven synchronous pulley 204 are covered with an end drive synchronous belt 205. The transmission roller 202 is covered with a transmission belt 203.
[0022] Working principle: Two identical conveying mechanisms are set on the same surface of the frame 1. The double-layer parallel design has the advantages of small footprint and low cost. Multiple sets of roller drive mechanisms 3 with different roller speeds are set up. The difference in speed of each set of rollers is used to realize the decentralized queuing output of materials. Each layer of conveying mechanism is also equipped with an anti-pilling guide block 5 to prevent materials from walking vertically on the rollers. The side-mounted conveyor belt 4 can turn horizontally walking materials into vertical walking materials.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dual-channel material handling machine, comprising a frame (1), characterized in that: The frame (1) has two identical conveying mechanisms on the same surface. The conveying mechanism includes an end conveyor belt (2) at the front end and multiple sets of roller drive mechanisms (3) at the rear end of the end conveyor belt (2). The roller speeds of the multiple sets of roller drive mechanisms (3) are not consistent. A side-mounted conveyor belt (4) is installed on the outside of the roller drive mechanism (3) for material turning. Each layer of the conveying mechanism is also provided with an anti-pilling guide block (5).
2. The dual-channel feeder according to claim 1, characterized in that: The roller drive mechanism (3) includes a base (301) fixedly installed on the frame (1). A servo motor (306) is fixedly installed on one side of the base (301). The output end of the servo motor (306) is connected to an active synchronous pulley (302). A number of evenly arranged rotatable rollers (303) are also installed on one side of the base (301). A driven synchronous pulley (304) is fixedly connected to one side of the roller (303). A synchronous belt (305) is sleeved on the outside of the active synchronous pulley (302) and the driven synchronous pulley (304).
3. A dual-channel feeder according to claim 1, characterized in that: The side-mounted conveyor belt (4) includes a conveyor belt fixing plate (401) fixedly installed on the frame (1). A motor fixing plate (402) is fixedly connected to one side of the conveyor belt fixing plate (401). A servo motor (403) is installed on the motor fixing plate (402). The output end of the servo motor (403) is connected to a drive roller (404). A number of rotatable driven rollers (405) are also provided on the motor fixing plate (402). The drive roller (404) and the driven rollers (405) are driven by an externally mounted side-mounted belt (406).
4. A dual-channel feeder according to claim 1, characterized in that: The end conveyor belt (2) includes a mounting frame (201) and a drive motor (206) fixedly mounted on the frame (1). Multiple rotatable transmission rollers (202) are installed in the mounting frame (201). The output end of the drive motor (206) is connected to an end active synchronous pulley (207). An end driven synchronous pulley (204) is fixedly connected to one side of one of the transmission rollers (202). An end drive synchronous belt (205) is sleeved on the outside of the end active synchronous pulley (207) and the end driven synchronous pulley (204). A transmission belt (203) is sleeved on the outside of the transmission roller (202).
5. A dual-channel feeder according to claim 1, characterized in that: Each layer of the conveying mechanism is provided with an anti-pilling guide block (5) above it, and the number of anti-pilling guide blocks (5) N≥1.
6. A dual-channel feeder according to claim 1, characterized in that: A display (6) is also fixedly installed on one side of the top of the rack (1).