A cabinet plate blanking mobile platform
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN REAL ELECTRIC
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]为解决在传统的电柜柜板切割下料生产场景中,人员为了取柜板或搬运柜板到下一道工序,容易进入机械臂的运动轨迹范围内,存在人员与机械臂空间频繁交叉,大幅增加碰撞可能的问题,本实用新型提供的柜板下料转移平台,为柜板的输送设定了专门的区域;机械臂将切割好的柜板转运到平台上后,柜板沿着牵引链条在平台上进行输送,这个平台区域相对独立且固定,人员在进行其他操作时,不需要进入机械臂频繁活动的区域,从而减少了人员与机械臂在空间上的交叉,降低了碰撞的可能性
本实用新型提供的柜板下料转移平台,为柜板输送设定了专门区域。机械臂将切割好的柜板转运到平台上后,柜板沿牵引链条在平台上输送。该平台区域相对独立且固定,人员在进行其他操作时无需进入机械臂频繁活动区域,有效减少了人员与机械臂在空间上的交叉,显著降低了碰撞风险,为企业营造了更安全的生产环境。
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Figure CN224603881U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power equipment manufacturing, specifically to a cabinet panel unloading mobile platform. Background Technology
[0002] In the field of electrical cabinet manufacturing, the cabinet panel, as the exterior material of the cabinet, plays a crucial role in enclosing and protecting the internal electrical equipment. Cabinet panels are generally made of metal materials, commonly including steel plates, stainless steel plates, and aluminum alloy plates. To facilitate the operation of the electrical equipment inside the cabinet and to observe the internal situation, windows need to be cut into the cabinet panel. Currently, laser cutting technology, with its significant advantages such as high precision and high efficiency, has become the mainstream method for cutting cabinet panels. After the laser cutting process is completed, a robotic arm is usually used to remove the cut cabinet panel, thus connecting the cutting process with subsequent processing.
[0003] However, the existing operating procedures have the following problems in practical applications: In order to retrieve cabinet panels or perform other operations related to the panels, such as moving the panels to the next process, personnel have to frequently walk around the unloading point of the robotic arm. Since the robotic arm has a fixed trajectory during operation, personnel can easily and unintentionally enter its range of motion. This frequent spatial intersection between personnel and the robotic arm greatly increases the possibility of collisions, posing a serious threat to production safety. Summary of the Invention
[0004] To address the issue in traditional electrical cabinet panel cutting and blanking production scenarios where personnel frequently enter the movement trajectory of the robotic arm while retrieving or moving panels to the next process, significantly increasing the possibility of collisions, this utility model provides a panel unloading and transfer platform. This platform dedicates a specific area for panel transport. After the robotic arm transfers the cut panels onto the platform, the panels are transported along a traction chain. This platform area is relatively independent and fixed, eliminating the need for personnel to enter the area where the robotic arm frequently moves while performing other operations. This reduces spatial overlap between personnel and the robotic arm, lowering the likelihood of collisions.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows: A cabinet panel unloading and moving platform includes a frame with several sets of parallel conveying mechanisms on the frame. Each conveying mechanism includes a traction chain, with two adjacent traction chains spaced apart. Several sets of support components are provided on the surface of the traction chains, spaced apart along the length of the traction chains. Each support component includes two rubber blocks symmetrically distributed on both sides of the traction chain, and the rubber blocks are connected to the traction chain by bolts. The rubber blocks directly contact and support the cabinet panel. This cabinet panel unloading and transfer platform provides a dedicated area for conveying cabinet panels. After a robotic arm transfers the cut cabinet panel onto the platform, the panel is conveyed along the traction chain on the platform. This platform area is relatively independent and fixed, eliminating the need for personnel to enter the area where the robotic arm frequently moves during other operations, thus reducing spatial intersections between personnel and the robotic arm and lowering the possibility of collisions.
[0006] Furthermore, transmission assemblies are installed at both ends of the frame along the length of the traction chain. Each transmission assembly includes a drive shaft and several support sprockets mounted on the drive shaft. All support sprockets mesh with the traction chain. One of the drive shafts is connected to a drive assembly. This transmission assembly configuration allows the power from the drive assembly to be effectively transmitted to the traction chain, thus enabling the conveying mechanism to operate.
[0007] Furthermore, the drive assembly includes a motor and a reducer. The output end of the motor is connected to the input end of the reducer. The output end of the reducer is equipped with a drive sprocket, and a driven sprocket is also provided on the drive shaft. The drive sprocket and the driven sprocket are connected by a drive chain. Through the cooperation of the motor, reducer, drive sprocket, driven sprocket, and drive chain, the power of the motor is converted into power suitable for traction chain operation.
[0008] Furthermore, the frame is also equipped with a tensioning mechanism, which includes a bracket. An idler wheel is provided on one side of the bracket. The idler wheel is adjusted and positioned vertically along the bracket and engages with the traction chain. The tensioning mechanism allows for adjustment of the tension of the traction chain.
[0009] Furthermore, a support shaft is installed in the shaft hole of the idler wheel. The support shaft includes a large diameter section and a small diameter section. The large diameter section of the support shaft is fixedly connected to the idler wheel. An elongated hole is provided on the bracket. The small diameter section of the support shaft passes through the elongated hole and is threaded with a nut.
[0010] Furthermore, two sets of collection assemblies are arranged on the frame below the conveying mechanism. Each collection assembly includes a collection tray and a guide frame disposed on one side of the collection tray. The guide frame is inclinedly disposed on the frame, and a first guide plate is inclinedly disposed between the two guide frames. A second guide plate is disposed between the two collection trays, and the first and second guide plates form an inverted V-shape. This arrangement of collection assemblies below the conveying mechanism makes full use of space, and the collection assemblies effectively collect other small parts formed during cabinet panel processing.
[0011] The beneficial effects of this utility model through the above technical solution are as follows: The cabinet panel unloading and transfer platform provided by this utility model has a dedicated area for cabinet panel transportation. After the robotic arm transfers the cut cabinet panels onto the platform, the panels are transported along the traction chain on the platform. This platform area is relatively independent and fixed, and personnel do not need to enter the area where the robotic arm frequently moves when performing other operations. This effectively reduces the spatial intersection between personnel and the robotic arm, significantly reduces the risk of collision, and creates a safer production environment for enterprises.
[0012] In this invention, several sets of parallel conveying mechanisms provide a uniform and stable support surface for the cabinet panels, ensuring their stability in the conveying direction and preventing tilting or swaying due to uneven force. This guarantees that the cabinet panels are conveyed along a predetermined path and speed. Furthermore, the several sets of support components spaced apart along the length of the traction chain can be flexibly adjusted according to different cabinet panel sizes. For large cabinet panels, the number of support components can be increased or their distribution density adjusted to provide sufficient support; for small cabinet panels, the number of support components can be appropriately reduced to improve conveying efficiency. This allows the mobile platform to adapt to various types of cabinet panel unloading needs, expanding its application range. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of a cabinet panel unloading mobile platform according to the present invention; Figure 2 This is a schematic diagram showing the distribution of the support components on the traction chain in a cabinet panel unloading mobile platform according to this utility model; Figure 3 This is a diagram showing the connection relationship between the traction chain and the transmission components in a cabinet panel unloading mobile platform according to this utility model; Figure 4 This is a schematic diagram of the tensioning mechanism in a cabinet panel unloading moving platform of this utility model; Figure 5 This is a schematic diagram of the collecting component in a cabinet panel unloading mobile platform of this utility model.
[0014] The numbers in the attached diagram are: 1. Frame; 2. Traction chain; 3. Bolt; 4. Rubber block; 5. Drive shaft; 6. Support sprocket; 7. Motor; 8. Reducer; 9. Drive sprocket; 10. Driven sprocket; 11. Drive chain; 12. Bracket; 13. Idler wheel; 14. Support shaft; 15. Long slot; 16. Nut; 17. Collection tray; 18. Guide frame; 19. Guide plate one; 20. Guide plate two. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments: like Figures 1-5 As shown, this embodiment provides a cabinet panel unloading mobile platform, including a frame 1. The frame 1 is provided with several sets of parallel conveying mechanisms. The conveying mechanism includes a traction chain 2. Two adjacent traction chains 2 are arranged at intervals. Several sets of support components are provided on the surface of the traction chain 2. The several sets of support components are arranged at intervals along the length direction of the traction chain 2. Each set of support components includes two rubber blocks 4 symmetrically distributed on both sides of the traction chain 2. The rubber blocks 4 are connected to the traction chain 2 by bolts 3. The applicant aims to explain that in traditional electrical cabinet panel cutting and blanking production scenarios, without a dedicated panel transfer platform, personnel can easily enter the movement trajectory of the robotic arm while retrieving or moving panels to the next process. The panel transfer platform provided by this invention, however, designates a dedicated area for panel transport. After the robotic arm transfers the cut panels onto the platform, the panels are transported along the traction chain 2. This platform area is relatively independent and fixed, eliminating the need for personnel to enter the area where the robotic arm frequently moves during other operations. This reduces spatial overlap between personnel and the robotic arm, lowers the possibility of collisions, and provides a safer production environment for the company.
[0016] It is worth mentioning that in this embodiment, the traction chain 2 is a double-sided curved plate chain. The curved plate of the double-sided curved plate chain is provided with mounting holes. The bolt 3 passes through the rubber block 4 and the mounting hole and is then locked with a nut to achieve the connection. By adopting the above connection structure, when the rubber block 4 is worn after long-term use, the operator can easily replace the rubber block 4 by using the bolt 3 and the corresponding nut.
[0017] In this invention, several sets of parallel conveying mechanisms provide a uniform and stable support surface for the cabinet panels. During the unloading and movement of the cabinet panels, this parallel structure ensures that the panels remain stable in the conveying direction, avoiding tilting or swaying due to uneven force, thus ensuring that the panels are conveyed according to the predetermined path and speed. Furthermore, several sets of support components spaced apart along the length of the traction chain 2 can be flexibly adjusted according to cabinet panels of different sizes. For larger cabinet panels, the number of support components can be increased or their distribution density adjusted to provide sufficient support; for smaller cabinet panels, the number of support components can be appropriately reduced to improve conveying efficiency. This flexibility allows the mobile platform to adapt to various types of cabinet panel unloading needs, expanding its application range.
[0018] Please refer to this again. Figure 3 The frame 1 has transmission assemblies installed at both ends along the length of the traction chain 2. Each transmission assembly includes a drive shaft 5 and several support sprockets 6 mounted on the drive shaft 5. Each support sprocket 6 meshes with the traction chain 2. One of the drive shafts 5 is connected to a drive assembly. The transmission assemblies are installed at both ends of the frame 1 in relatively prominent positions, facilitating daily inspection and maintenance by operators. This allows for timely detection and resolution of potential problems, ensuring the normal operation of the equipment. The transmission assemblies enable the drive assembly to effectively transmit power to the traction chain 2, thus activating the conveying mechanism.
[0019] Specifically, the drive assembly includes a motor 7 and a reducer 8. The output end of the motor 7 is connected to the input end of the reducer 8. The output end of the reducer 8 is provided with a drive sprocket 9, and a driven sprocket 10 is also provided on the drive shaft 5. The drive sprocket 9 and the driven sprocket 10 are connected by a drive chain 11. Through the cooperation of the motor 7, reducer, drive sprocket 9, driven sprocket 10, and drive chain 11, the power of the motor 7 is converted into power suitable for driving the chain 2.
[0020] The frame 1 is also equipped with a tensioning mechanism, which includes a bracket 12. An idler wheel 13 is provided on one side of the bracket 12. The idler wheel 13 is adjusted and positioned up and down along the bracket 12 and meshes with the traction chain 2. The tensioning mechanism can adjust the tension of the traction chain 2, preventing problems such as tooth skipping and chain slippage caused by slackness, and ensuring the normal operation of the conveying mechanism.
[0021] Please refer to this again. Figure 4The idler wheel 13 has a support shaft 14 installed in its shaft hole. The support shaft 14 includes a large-diameter section and a small-diameter section. The large-diameter section of the support shaft 14 is fixedly connected to the idler wheel 13. The bracket 12 has an elongated hole 15. The small-diameter section of the support shaft 14 passes through the elongated hole 15 and is threadedly connected to a nut 16. The elongated hole 15 on the bracket 12 provides space for the small-diameter section of the support shaft 14 to move up and down. By tightening or loosening the nut 16, the position of the idler wheel 13 on the bracket 12 can be fixed or adjusted, thereby adjusting the tension of the traction chain 2. Specifically, in actual production, when the tension of the traction chain 2 is found to be unsuitable, the operator only needs to loosen the nut 16, move the support shaft 14 up and down to bring the idler wheel 13 to the appropriate position, and then tighten the nut 16 to complete the adjustment.
[0022] In this example, two sets of collection components are arranged on the frame 1 below the conveying mechanism. Each collection component includes a collection tray 17 and a guide frame 18 disposed on one side of the collection tray 17. The guide frame 18 is inclinedly arranged on the frame 1. A guide plate 19 is inclinedly arranged between the two guide frames 18, and a guide plate 20 is arranged between the two collection trays 17. The guide plate 19 and guide plate 20 form an inverted V-shape. This arrangement of two sets of collection components below the conveying mechanism makes full use of space and effectively collects other small parts formed during cabinet panel processing. The inclined arrangement of the guide frame 18 and guide plate 19 allows the small parts to slide naturally down the inclined surface and into the collection tray 17 using gravity. The inverted V-shape of the guide plate 19 and guide plate 20 further guides the small parts towards the collection tray 17, facilitating centralized processing of the small parts.
[0023] The working principle of this utility model is as follows: After laser cutting, the robotic arm transfers the cabinet panel onto the platform, where rubber blocks 4 directly contact and support it. As the traction chain 2 begins to rotate, support components are spaced along the length of the chain, and rubber blocks 4 are mounted on the chain 2. Therefore, the cabinet panel is conveyed on the platform as the chain 2 moves.
[0024] During the conveying process, the transmission components at both ends of the traction chain 2 along the length of the frame 1 play a role. The drive shaft 5 rotates under the drive of the drive components, and the support sprocket 6 mounted on the drive shaft 5 meshes with the traction chain 2, thereby transmitting power to the traction chain 2, ensuring that the traction chain 2 can operate continuously and stably, and realizing the smooth conveying of the cabinet panels on the platform.
[0025] After the motor 7 in the drive assembly starts, its output end transmits power to the reducer 8. After the reducer 8 adjusts the speed of the motor 7, it transmits power to the drive shaft 5 through the drive sprocket 9 at the output end, the drive chain 11, and the driven sprocket 10 on the drive shaft 5, thereby driving the entire conveying mechanism to operate.
[0026] Meanwhile, the tensioning mechanism on frame 1 ensures that the traction chain 2 is in a proper tension. The idler wheel 13 in the tensioning mechanism meshes with the traction chain 2. When the traction chain 2 becomes slack, the operator can loosen the nut 16 threaded on the small diameter section of the support shaft 14. The small diameter section of the support shaft 14 can move up and down within the elongated hole 15. By moving the support shaft 14 up and down, the idler wheel 13 is brought to a suitable position. Then, the nut 16 is tightened to adjust the tension of the traction chain 2 and ensure the normal operation of the conveying mechanism.
[0027] During the cabinet panel conveying process, other small parts formed during cabinet panel processing may fall off. At this time, the collection component located below the conveying mechanism on the frame 1 begins to function. The guide frame 18 is inclinedly set on the frame 1, and the small parts will naturally slide down the inclined surface of the guide frame 18 after falling. The guide plate 19 inclined between the two guide frames 18 and the guide plate 20 between the two collection trays 17 have an inverted V-shaped structure, which can further guide the small parts to concentrate in the collection tray 17. Finally, the small parts fall into the collection tray 17 and are collected, which facilitates the subsequent centralized processing of the small parts.
[0028] The embodiments described above are merely preferred embodiments of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the patent claims of this utility model should be included within the scope of the patent application of this utility model.
Claims
1. A cabinet panel unloading mobile platform, comprising a frame (1), characterized in that, The frame (1) is provided with several sets of parallel conveying mechanisms. The conveying mechanism includes a traction chain (2). Two adjacent traction chains (2) are arranged at intervals. Several sets of support components are provided on the surface of the traction chain (2). The several sets of support components are arranged at intervals along the length direction of the traction chain (2). Each set of support components includes two rubber blocks (4) symmetrically distributed on both sides of the traction chain (2). The rubber blocks (4) are connected to the traction chain (2) by bolts (3).
2. The cabinet panel unloading mobile platform according to claim 1, characterized in that, The frame (1) is equipped with transmission components at both ends along the length of the traction chain (2). The transmission components include a transmission shaft (5) and several support sprockets (6) mounted on the transmission shaft (5). The support sprockets (6) are all engaged with the traction chain (2). One of the transmission shafts (5) is connected to a drive component.
3. The cabinet panel unloading mobile platform according to claim 2, characterized in that, The drive assembly includes a motor (7) and a reducer (8). The output end of the motor (7) is connected to the input end of the reducer (8). The output end of the reducer (8) is provided with a drive sprocket (9). A driven sprocket (10) is also provided on the drive shaft (5). The drive sprocket (9) and the driven sprocket (10) are connected by a drive chain (11).
4. The cabinet panel unloading mobile platform according to claim 1, characterized in that, The frame (1) is also provided with a tensioning mechanism, which includes a bracket (12). An idler wheel (13) is provided on one side of the bracket (12). The idler wheel (13) is adjusted and positioned up and down along the bracket (12). The idler wheel (13) meshes with the traction chain (2).
5. A cabinet panel unloading mobile platform according to claim 4, characterized in that, The idler wheel (13) has a support shaft (14) installed in its shaft hole. The support shaft (14) includes a large diameter section and a small diameter section. The large diameter section of the support shaft (14) is fixedly connected to the idler wheel (13). The bracket (12) has an elongated hole (15). The small diameter section of the support shaft (14) passes through the elongated hole (15) and is threaded with a nut (16).
6. The cabinet panel unloading mobile platform according to claim 1, characterized in that, Two sets of collection components are provided on the frame (1) below the conveying mechanism. The collection components include a collection tray (17) and a guide frame (18) on one side of the collection tray (17). The guide frame (18) is inclined on the frame (1). A guide plate (19) is inclined between the two guide frames (18), and a guide plate (20) is provided between the two collection trays (17). The guide plate (19) and the guide plate (20) have an inverted V-shaped structure.