An identification card cover production auxiliary device

Abstract

The utility model provides a kind of certificate card cover production auxiliary device, including support plate, slide rail assembly, tray, rack, gear, driving mechanism and detection device. Tray is slidably arranged on slide rail assembly, and is connected by rack and pinion engagement, and driving mechanism drives gear rotation to drive tray reciprocating movement. Limiting groove for accommodating certificate card cover is provided on tray, and detection device is provided on support plate, for detecting tray position and outputting control signal. The device is compact in structure, stable in transmission, accurate in positioning, can be adapted to different specifications of cover, effectively improves the production efficiency and automation level of certificate card cover.

Description

Technical Field

[0001] This utility model relates to the technical field of production auxiliary devices, and in particular to a production auxiliary device for document card sleeves. Background Technology

[0002] The production of ID card sleeves typically involves multiple processes, such as thermoforming, punching, film application, inspection, and sorting. Between these processes, the movement and positioning of the card sleeves still primarily rely on manual handling or simple manual pushing devices. This not only results in high labor intensity and low efficiency, but also, due to the inherent uncertainty of manual operation, easily leads to card sleeve misalignment, scratches, or even damage, affecting product yield and overall processing quality.

[0003] While some semi-automated production lines are equipped with automated units at key processing nodes, they still lack an efficient, precise, and adaptable auxiliary structure for the transfer and transition of ferrules. Especially when facing batch continuous operations, ferrules are prone to jamming and positioning misalignment during transport, which severely restricts the stability of the production cycle and makes it difficult to meet the requirements of modern intelligent manufacturing for high efficiency and consistency.

[0004] Therefore, there is an urgent need for an auxiliary device that is simple in structure, stable in operation, accurate in positioning, and can automatically detect and precisely control the ferrule transmission path, so as to adapt to the continuous and precise transition of the ferrule between multiple processes, effectively reduce manual intervention, and improve the overall level of automation.

[0005] In view of this, the inventor has designed a special auxiliary device for the production of ID card sleeves, which leads to this invention. Utility Model Content

[0006] The purpose of this application is to provide an auxiliary device for the production of document card sleeves, which at least solves the problems of low efficiency of manual transmission, inaccurate positioning and easy damage to the card sleeves in the existing document card sleeve production process.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: This application provides an auxiliary device for producing ID card sleeves, characterized in that it includes: Support plate, used to support the overall transmission structure; A slide rail assembly, mounted on the support plate, forms a transmission path for guiding the movement of the tray; The tray is slidably mounted on the slide rail assembly, and the tray is provided with several limiting grooves for accommodating the document card holder; A rack is fixedly connected to the tray; The gear meshes with the rack; A drive mechanism is used to drive the gear to rotate, thereby causing the tray to reciprocate along the slide rail assembly; A detection device, mounted on the support plate, is used to detect the position status of the tray and output a control signal.

[0008] In a further embodiment, the top of the tray is detachably connected to the rack by screws, facilitating the replacement of different tray models.

[0009] In a further embodiment, the slide rail assembly includes a metal guide rail, and the bottom of the tray is provided with rollers that roll in cooperation with the metal guide rail.

[0010] In a further embodiment, the detection device is a photoelectric switch.

[0011] In a further embodiment, the photoelectric switch includes a pair of reflective sensors located on both sides of the slide rail, used to detect whether the tray position has reached a preset point.

[0012] In a further embodiment, the support plate is an aluminum alloy plate with an anodized layer on its surface to enhance wear resistance.

[0013] In a further embodiment, the upper surface of the tray is provided with multiple equally spaced rectangular grooves for positioning and placing the document card holder.

[0014] In a further embodiment, a flexible pad is provided on the inner side of the groove.

[0015] In a further embodiment, a positioning component is also included, which is located near the end of the slide rail assembly at a moving position of the tray, for limiting or resetting the tray.

[0016] In a further embodiment, the positioning component is an elastic pressure plate.

[0017] Compared with the prior art, the present invention has the following advantages: By setting up a drive mechanism, slide rail assembly, detection device, and optional positioning component, the automatic and precise conveying and positioning of document card sleeves during the production process is achieved. It has the beneficial effects of smooth transmission, accurate positioning, flexible replacement, and strong adaptability. It not only improves production efficiency and reduces the frequency of manual intervention, but also effectively avoids problems such as misalignment, scratches, or accumulation and blockage of card sleeves during movement. It is suitable for the automated continuous production of card sleeves of various specifications, and significantly improves the overall processing quality and intelligence level.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] in: Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of this utility model. Figure 2 ; Figure 3 This is a utility model Figure 2 Enlarged view of a portion; Figure 4 This is a top view of the utility model.

[0020] Label Explanation: 1. Support plate; 2. Slide rail assembly; 21. Metal guide rail; 22. Roller; 3. Tray; 4. Rack; 5. Gear; 6. Drive mechanism; 7. Groove; 71. Pad; 8. Positioning assembly. Detailed Implementation

[0021] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0022] like Figures 1 to 4 As shown, this application provides an auxiliary device for the production of document card sleeves, which aims to improve the transmission efficiency and accuracy of document card sleeves in automated production processes, reduce the frequency of manual intervention, and avoid problems such as sleeve damage or poor processing caused by inaccurate positioning or obstructed sliding. This auxiliary device is suitable for the transmission and connection of sleeves between multiple processes such as hot pressing, film application, punching, and inspection, and is particularly suitable for continuous batch processing scenarios in assembly lines.

[0023] like Figure 1 As shown, in this embodiment, the document card sleeve production auxiliary device includes: a support plate 1, a slide rail assembly 2, a tray 3, a rack 4, a gear 5, a drive mechanism 6, a detection device, and an optional positioning assembly 8.

[0024] Among them, the support plate 1 serves as the structural foundation of the entire device, used to install and fix various functional components. It is preferably made of aluminum alloy and undergoes anodizing treatment to enhance its surface wear resistance and corrosion resistance, ensuring the stability and durability of the device in high-frequency working environments.

[0025] like Figure 2 and Figure 3 As shown, the slide rail assembly 2 is mounted on the support plate 1, and its structure includes at least a pair of parallel metal guide rails 21 for providing a guiding path for the tray 3. The slide rails are fixedly connected to the support plate 1 by screws or fastening pins. The guide rails can be made of hard stainless steel or heat-treated steel to ensure sliding accuracy and service life.

[0026] The tray 3, serving as a structural component for carrying document card sleeves, has multiple rollers 22 at its bottom. These rollers 22 engage with guide rails on the slide rail assembly 2 to ensure smooth sliding of the tray 3 within the slide. The upper surface of the tray 3 has several equally spaced rectangular grooves 7. Each groove 7 is used to position one document card sleeve, preventing it from moving forward, backward, or laterally during transport. Preferably, the inner wall of the groove 7 is lined with a flexible pad 71, such as silicone or foam material, which not only improves the stability of the sleeve but also prevents scratches and damage, adapting to sleeve products of different materials.

[0027] A rack 4 is connected to the front or bottom of the tray 3. The rack 4 can be detachably connected to the tray 3 by screws or clips, allowing for quick replacement of different models of tray 3 according to the ferrule specifications, improving the adaptability and maintenance efficiency of the device. A gear 5 meshes with the rack 4 and is coaxially connected to the output shaft of the drive mechanism 6. The drive mechanism 6 preferably uses a stepper motor, which has high responsiveness and high positioning accuracy. It achieves precise advance step distance through PLC or microcontroller control logic, thereby accurately controlling the conveying position and rhythm of the tray 3.

[0028] like Figure 4 As shown, detection devices are installed at key locations along the transmission path. In this embodiment, a reflective sensor system consisting of a pair of photoelectric switches is preferred, installed on both sides of the slide rail to identify whether the tray 3 has moved to the preset position. When the tray 3 moves into position, the photoelectric sensor feeds back a signal to the main control system, controlling the stepper motor to stop or proceed to the next displacement. This detection mechanism ensures closed-loop logic for transmission control, preventing overshoot or insufficient displacement.

[0029] To further improve the transmission accuracy and stopping stability of tray 3, the device may also be equipped with a positioning component 8, such as a set of elastic pressing mechanisms. This mechanism is installed at the end of the slide rail assembly 2, with one end of its spring plate fixed to the bracket and the other end having a protruding positioning head. When tray 3 moves to the limit position, the spring plate is subjected to force and produces a slight elastic deformation, thereby pressing against the edge of tray 3 to play a limiting or resetting role, ensuring that the ferrule is accurately aligned with the subsequent work station.

[0030] Through the above-described structural design, the device of this invention can achieve high-precision, low-intervention, and automated conveying of document card sleeves between various process stages. Compared with existing methods that rely on manual handling or gravity sliding via chutes, this device can effectively avoid problems such as card sleeve misalignment, damage, and poor sliding, improving the controllability and consistency of the overall production cycle and adapting to the needs of large-scale intelligent processing.

[0031] Furthermore, all modules of this device adopt a modular design, with support plate 1, slide rail, tray 3, gear 5, rack 4, and sensors all being independently disassembled and replaced, facilitating maintenance and customized upgrades. The entire system operates stably, has a compact structure, is suitable for integration into various production lines, and possesses good practicality and promotional value.

[0032] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. An auxiliary device for producing ID card sleeves, characterized in that, include: Support plate, used to support the overall transmission structure; A slide rail assembly, mounted on the support plate, forms a transmission path for guiding the movement of the tray; The tray is slidably mounted on the slide rail assembly, and the tray is provided with several limiting grooves for accommodating the document card holder; A rack is fixedly connected to the tray; The gear meshes with the rack; A drive mechanism is used to drive the gear to rotate, thereby causing the tray to reciprocate along the slide rail assembly; A detection device, mounted on the support plate, is used to detect the position status of the tray and output a control signal.

2. The document card sleeve production auxiliary device according to claim 1, characterized in that, The top of the tray is detachably connected to the rack by screws, making it easy to replace different models of trays.

3. The document card sleeve production auxiliary device according to claim 2, characterized in that, The slide rail assembly includes a metal guide rail, and the bottom of the tray is provided with rollers that roll in cooperation with the metal guide rail.

4. The document card sleeve production auxiliary device according to claim 1, characterized in that, The detection device is a photoelectric switch.

5. The document card sleeve production auxiliary device according to claim 4, characterized in that, The photoelectric switch includes a pair of reflective sensors located on both sides of the slide rail, used to detect whether the tray position has reached a preset point.

6. The document card sleeve production auxiliary device according to claim 1, characterized in that, The support plate is an aluminum alloy plate with an anodized layer on its surface to enhance wear resistance.

7. The auxiliary device for producing ID card sleeves according to claim 1, characterized in that, The upper surface of the tray is provided with multiple equally spaced rectangular grooves for positioning and placing the document card holder.

8. The document card sleeve production auxiliary device according to claim 7, characterized in that, The groove has a flexible pad on its inner side.

9. The document card sleeve production auxiliary device according to claim 1, characterized in that, It also includes a positioning component, which is located near the end of the slide rail assembly at the moving position of the tray, for limiting or resetting the tray.

10. The document card sleeve production auxiliary device according to claim 9, characterized in that, The positioning component is an elastic pressure plate.

Images