Automatic transfer device for appliance panel printing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI JINLIBO INTELLIGENT TECH CO LTD
- Filing Date
- 2025-10-13
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中人工面板转料手动放置面板时,难以保证与印刷丝网的对位精度,易因手部抖动、视觉误差导致横向偏移,直接引发刮胶方向不均、图文边缘发毛等印刷缺陷,且加工效率低下的问题,而提出的电器面板印刷自动化转料装置
1、本实用新型中,通过转料机构实现定位、夹紧和精准转动的动作流程,将待印刷面板自动输送至印刷机构的工作区域,同时将印刷完成的面板转移至下一工序,替代人工转料,大幅提升转料效率与位置精度,为后续印刷工序的稳定开展奠定基础。
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Figure CN224603894U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical appliance panel printing technology, and in particular to an automated material transfer device for electrical appliance panel printing. Background Technology
[0002] As the core appearance component of various home appliances and electronic devices, the surface printing quality of electrical appliance panels directly determines the competitiveness of products. It is necessary to achieve clear presentation of high-precision graphics and text such as logos and textures. In the printing production process, the material transfer link is the core link between material loading, printing and unloading. It is necessary to complete the positioning and conveying of the panel and the switching of workstations. Its accuracy and efficiency directly affect the stability of subsequent printing processes.
[0003] However, in the current technology, small-scale electrical appliance panel printing production still generally relies on manual panel transfer. When operators manually place the panels, it is difficult to ensure the alignment accuracy with the printing screen. The lateral deviation is easily caused by hand tremors and visual errors, which directly leads to printing defects such as uneven glue direction and fuzzy edges of graphics and text, and the processing efficiency is low. Utility Model Content
[0004] The purpose of this invention is to solve the problems in the existing technology where manual panel transfer makes it difficult to ensure the alignment accuracy with the printing screen, and the lateral deviation caused by hand tremors and visual errors directly leads to printing defects such as uneven glue application direction and fuzzy edges of graphics, as well as low processing efficiency. Therefore, an automated transfer device for electrical panel printing is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automated transfer device for printing electrical panels, comprising a printing mechanism, a transfer mechanism on one side of the printing mechanism, the transfer mechanism comprising a fixed frame, a material carrier, four cylinders, limit plates, and clamping plates, a servo motor installed on the inner wall of the fixed frame, the material carrier rotatably mounted on the top surface of the fixed frame, the output shaft end of the servo motor being fixedly connected to the center of the bottom surface of the material carrier, four limit plates being provided, the four limit plates being arranged in a circumferential row on the top surface of the material carrier, the four cylinders being fixedly mounted on the top surface of the material carrier, and the clamping plate being fixedly connected to the end of the telescopic rod of the four cylinders.
[0006] Preferably, the printing mechanism includes a support frame, a connecting frame, a cylinder, a traction block, a printing screen, and a connecting table. The connecting frame is movably installed on the inner wall of the support frame, the printing screen is fixedly installed on the bottom surface of the connecting frame, the cylinder is installed on the end face of the connecting frame, the traction block is slidably connected to the inner wall of the connecting frame, the traction block is fixedly connected to the end of the telescopic rod of the cylinder, and the connecting table is fixedly connected to the outer wall of the traction block.
[0007] Preferably, a second cylinder is installed on the bottom surface of the connecting platform, a connecting plate is fixedly connected to the bottom end of the telescopic rod of the second cylinder, and a scraper is fixedly connected to the bottom surface of the connecting plate.
[0008] Preferably, a guide rod is fixedly connected to the inner wall of the support frame, and the back of the connecting frame is movably sleeved on the outer wall of the guide rod.
[0009] Preferably, a cylinder three is installed on the inner bottom surface of the support frame, and the top end of the telescopic rod of the cylinder three is fixedly connected to the back of the connecting frame.
[0010] Preferably, a fixing plate is fixedly connected to the side wall of the fixing frame, a cylinder five is installed on the top surface of the fixing plate, a limit block is fixedly connected to the end of the telescopic rod of the cylinder five, and a slot is opened on the side wall of the loading platform, with the limit block inserted into the inner wall of the slot.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the action process of positioning, clamping and precise rotation is realized through the material transfer mechanism, which automatically transports the panel to be printed to the working area of the printing mechanism, and at the same time transfers the printed panel to the next process, replacing manual material transfer, greatly improving material transfer efficiency and positional accuracy, and laying the foundation for the stable development of subsequent printing processes.
[0012] 2. In this utility model, the printing mechanism and the material transfer mechanism work together to realize an automated printing process. Furthermore, the locking of the limiting block and the slot, as well as the guiding effect of the guide rod, greatly improve the printing position accuracy and printing quality. Attached Figure Description
[0013] Figure 1 This utility model presents a three-dimensional structural diagram of an automated material transfer device for printing electrical panels. Figure 2 This utility model proposes an automated material transfer device for printing electrical appliance panels. Figure 1 Enlarged view of the structure at point A in the middle; Figure 3 This utility model provides a rear view structural diagram of an automated material transfer device for printing electrical panels. Figure 4 This utility model presents a side view of the automated material transfer device for printing electrical panels.
[0014] Legend: 1. Printing mechanism; 11. Support frame; 12. Connecting frame; 13. Cylinder 1; 14. Traction block; 15. Printing screen; 16. Connecting table; 161. Cylinder 2; 162. Connecting plate; 163. Scraper; 17. Guide rod; 18. Cylinder 3; 2. Material transfer mechanism; 21. Fixing frame; 22. Material loading platform; 23. Cylinder 4; 24. Limiting plate; 25. Clamping plate; 26. Fixing plate; 27. Cylinder 5; 28. Limiting block; 29. Slot; 3. Servo motor. Detailed Implementation
[0015] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0017] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides an automated material transfer device for printing electrical panels, including a printing mechanism 1. A material transfer mechanism 2 is provided on one side of the printing mechanism 1. The material transfer mechanism 2 includes a fixed frame 21, a material carrier 22, a cylinder 23, a limiting plate 24, and a clamping plate 25. A servo motor 3 is installed on the inner wall of the fixed frame 21. The material carrier 22 is rotatably installed on the top surface of the fixed frame 21. The output shaft end of the servo motor 3 is fixedly connected to the center of the bottom surface of the material carrier 22. Four limiting plates 24 are provided and are arranged in a circular row on the top surface of the material carrier 22. The cylinder 23 is fixedly installed on the top surface of the material carrier 22. The clamping plate 25 is fixedly connected to the end of the telescopic rod of the cylinder 23.
[0018] The specific settings and functions of this embodiment are described in detail below. The material carrier 22 serves as a platform for supporting the electrical panel. Its top surface cooperates with the limiting plate 24 and the clamping plate 25 to achieve panel positioning and clamping. By being fixedly connected to the output shaft of the servo motor 3, it can rotate with the servo motor 3 to achieve circumferential material transfer, transporting the panel from the loading position to the printing position, and then from the printing position to the unloading position, realizing automated and high-precision material transfer, avoiding the errors and low efficiency of manual material transfer. Four limiting plates 24 are set and installed in a circumferential row on the top surface of the material carrier 22. The adjacent limiting plates 24 form a positioning area that matches the size of the electrical panel, which can circumferentially limit the electrical panel placed on the material carrier 22, prevent the panel from shifting during material transfer or printing, and ensure the accuracy of the subsequent printing position.
[0019] Example 2: Figure 1 - Figure 4 As shown, the printing mechanism 1 includes a support frame 11, a connecting frame 12, a cylinder 13, a traction block 14, a printing screen 15, and a connecting platform 16. The connecting frame 12 is movably installed on the inner wall of the support frame 11. The printing screen 15 is fixedly installed on the bottom surface of the connecting frame 12. The cylinder 13 is installed on the end face of the connecting frame 12. The traction block 14 is slidably connected to the inner wall of the connecting frame 12. The traction block 14 is fixedly connected to the end of the telescopic rod of the cylinder 13. The connecting platform 16 is fixedly connected to the outer wall of the traction block 14. A second cylinder 161 is installed on the bottom surface of the connecting platform 16. The bottom end of the telescopic rod of the second cylinder 161 is fixedly connected to a connecting rod. A connecting plate 162 is fixedly connected to a scraper 163 on its bottom surface. A guide rod 17 is fixedly connected to the inner wall of the support frame 11. The back of the connecting frame 12 is movably sleeved on the outer wall of the guide rod 17. A cylinder 18 is installed on the inner bottom surface of the support frame 11. The top end of the telescopic rod of the cylinder 18 is fixedly connected to the back of the connecting frame 12. A fixing plate 26 is fixedly connected to the side wall of the fixing frame 21. A cylinder 27 is installed on the top surface of the fixing plate 26. A limit block 28 is fixedly connected to the end of the telescopic rod of the cylinder 27. A slot 29 is opened on the side wall of the loading platform 22. The limit block 28 is inserted into the inner wall of the slot 29.
[0020] The overall effect of this embodiment is that cylinder 18, through the extension and retraction of the telescopic rod, drives the connecting frame 12 to rise and fall along the guide rod 17, which can flexibly adjust the distance between the printing screen 15 and the panel: before printing, the printing screen 15 is brought close to the panel surface to ensure that the ink can fully penetrate the panel; after printing, the printing screen 15 is quickly moved away from the panel to avoid friction between the screen and the panel, which could cause smudging of the printed pattern or scratches on the panel surface. Cylinder 13 drives the traction block 14 to slide horizontally along the inner wall of the connecting frame 12. The traction block 14 drives the connecting table 16 and the scraper 163 to move synchronously, which can control the scraping speed and stroke of the scraper 163. The stroke matches the length of the printing screen 15 to ensure that the ink can evenly cover the screen pattern area. In the printing mechanism 1, cylinder 2161 adjusts the height of connecting plate 162 to control the contact pressure between scraper 163 and printing screen 15, ensuring clear printing patterns without omissions or overprints. The temporary fixing structure of the material carrier 22 is formed by fixing plate 26, cylinder 527 and limiting block 28: when the material carrier 22 drives the panel to the printing position, cylinder 527 pushes the limiting block 28 to insert into the slot 29 on the side wall of the material carrier 22, realizing the positioning and locking of the material carrier 22, preventing the material carrier 22 from rotating during the printing process and causing printing misalignment, further improving printing accuracy. After printing is completed, all components of the printing mechanism 1 are reset, the limiting block 28 is disengaged from the slot 29, and the material transfer mechanism 2 then rotates the panel to the unloading position.
[0021] The operating method and working principle of this device are as follows: In the initial state, the loading platform 22 is in the position to be loaded, and cylinders 23, 27, 161, and 18 are all in the retracted state. The scraper 163 is away from the printing screen 15, and the printing screen 15 is in a high position. The electrical panel to be printed is placed between the four limiting plates 24 on the top surface of the loading platform 22, and the device is started. The telescopic rod of cylinder 23 extends, pushing the clamping plate 25 to clamp the panel, completing the panel fixing. The servo motor 3 starts, driving the loading platform 22 to rotate along the top surface of the fixing frame 21 until the panel moves to the printing position directly below the printing mechanism 1. The telescopic rod of cylinder 27 extends, pushing the limiting block 28 into the slot 29 of the loading platform 22, locking the loading platform 22. The telescopic rod of cylinder 18 extends, driving the connecting frame 12 to move downward along the guide rod 17, so that the printing screen 15 adheres to the surface of the panel. The telescopic rod of cylinder 2 161 extends, pushing the scraper 163 downward to adhere to the printing screen 15; simultaneously, the telescopic rod of cylinder 1 13 extends, driving the traction block 14, connecting platform 16, and scraper 163 to move along the connecting frame 12, and the scraper 163 scrapes over the printing screen 15 to complete the panel printing; after printing, the telescopic rod of cylinder 2 161 retracts, driving the scraper 163 away from the printing screen 15; the telescopic rod of cylinder 1 13 retracts, driving the scraper 163 to reset; the telescopic rod of cylinder 3 18 retracts, driving the connecting frame 12 and the printing screen 15 to reset upward; the telescopic rod of cylinder 5 27 retracts, driving the limit block 28 to disengage from the slot 29, unlocking the loading platform 22; the servo motor 3 starts again, driving the loading platform 22 to rotate to the unloading position, the telescopic rod of cylinder 4 23 retracts, releasing the panel and completing the unloading; then the loading platform 22 rotates back to the waiting position to enter the next work cycle.
[0022] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An automated transfer device for printing electrical appliance panels, comprising a printing mechanism (1), characterized in that: A material transfer mechanism (2) is provided on one side of the printing mechanism (1). The material transfer mechanism (2) includes a fixed frame (21), a material carrier (22), a cylinder (23), a limiting plate (24), and a clamping plate (25). A servo motor (3) is installed on the inner wall of the fixed frame (21). The material carrier (22) is rotatably installed on the top surface of the fixed frame (21). The output shaft end of the servo motor (3) is fixedly connected to the center of the bottom surface of the material carrier (22). Four limiting plates (24) are provided. The four limiting plates (24) are arranged in a circle on the top surface of the material carrier (22). The cylinder (23) is fixedly installed on the top surface of the material carrier (22). The clamping plate (25) is fixedly connected to the end of the telescopic rod of the cylinder (23).
2. The automated transfer device for printing electrical panels according to claim 1, characterized in that: The printing mechanism (1) includes a support frame (11), a connecting frame (12), a cylinder (13), a traction block (14), a printing screen (15), and a connecting platform (16). The connecting frame (12) is movably installed on the inner wall of the support frame (11), the printing screen (15) is fixedly installed on the bottom surface of the connecting frame (12), the cylinder (13) is installed on the end face of the connecting frame (12), the traction block (14) is slidably connected to the inner wall of the connecting frame (12), the traction block (14) is fixedly connected to the end of the telescopic rod of the cylinder (13), and the connecting platform (16) is fixedly connected to the outer wall of the traction block (14).
3. The automated transfer device for printing electrical panels according to claim 2, characterized in that: The bottom surface of the connecting platform (16) is equipped with a second cylinder (161), and the bottom end of the telescopic rod of the second cylinder (161) is fixedly connected to a connecting plate (162), and the bottom surface of the connecting plate (162) is fixedly connected to a scraper (163).
4. The automated transfer device for printing electrical panels according to claim 3, characterized in that: The inner wall of the support frame (11) is fixedly connected to the guide rod (17), and the back of the connecting frame (12) is movably sleeved on the outer wall of the guide rod (17).
5. The automated transfer device for printing electrical panels according to claim 4, characterized in that: The inner bottom surface of the support frame (11) is equipped with a cylinder three (18), and the top end of the telescopic rod of the cylinder three (18) is fixedly connected to the back of the connecting frame (12).
6. The automated transfer device for printing electrical panels according to claim 1, characterized in that: The side wall of the fixed frame (21) is fixedly connected to a fixed plate (26), and a cylinder five (27) is installed on the top surface of the fixed plate (26). The end of the telescopic rod of the cylinder five (27) is fixedly connected to a limit block (28). The side wall of the loading platform (22) is provided with a slot (29), and the limit block (28) is inserted into the inner wall of the slot (29).