Network transformer magazine circulation channel structure

Abstract

The utility model is suitable for network transformer production technical field discloses a kind of network transformer material disc circulation channel structure, profile vertical seat top is provided with first rodless cylinder, first rodless cylinder side edge is connected with first push material disc subassembly transmission, rodless cylinder mounting plate side edge is provided with second rodless cylinder, second rodless cylinder side edge is connected with second push material disc subassembly transmission, empty material disc transfer platform outside is provided with first linear slide rail, empty material disc transfer platform side edge is provided with empty material disc backflow belt line, empty material disc backflow belt line surface is provided with first empty material disc, empty material disc backflow belt line side edge is provided with speed-regulating motor.The utility model technical scheme ensures the accurate push of material disc, solves the push deviation problem, empty material disc is recycled backflow by lifting mechanism, transfer platform and backflow belt line, without manual handling, greatly reduce labor intensity, improve circulation efficiency, meet the demand of large-scale production.

Description

Technical Field

[0001] This utility model applies to the field of network transformer manufacturing technology, and in particular relates to a network transformer material tray circulation channel structure. Background Technology

[0002] Network transformers are key components in electronic devices for signal transmission, isolation, and impedance matching. Their production process involves multiple steps, including winding, dispensing, and baking. In mass production, network transformers are typically carried on trays for circulation. The tray circulation channel structure, as the core equipment connecting various processes, is responsible for accurately transporting the trays loaded with products to designated workstations (such as product baking tunnel ovens) and recycling empty trays back to their initial positions to achieve tray reuse and continuous production. This structure needs to integrate functions such as tray positioning, movement, pushing, lifting, and empty tray recycling. Through the coordinated work of various components, it ensures accurate positioning, smooth movement, and reliable pushing of the trays during transportation, while also achieving efficient return of empty trays, thereby ensuring the smoothness and continuity of the production process.

[0003] In existing technologies, the conveying and circulation of network transformer trays mostly rely on manual assistance or a combination of decentralized equipment, which presents several technical problems. First, the tray positioning accuracy is insufficient. Traditional conveyor lines depend on manual adjustment or single sensor detection, and positioning deviations often cause the trays to shift when pushed into the baking tunnel oven, affecting the baking effect and even causing product damage. Second, the empty tray recovery efficiency is low. Most production lines require manual handling of empty trays from the end point to the beginning point, which not only increases labor intensity but also easily leads to production interruptions due to inconsistent manual operation rhythms. Therefore, we propose a network transformer tray circulation channel structure. Utility Model Content

[0004] The main purpose of this invention is to provide a network transformer tray circulation channel structure, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A network transformer material tray circulation channel structure includes a profile stand, a rodless cylinder mounting plate, and an empty material tray transfer platform. A first rodless cylinder is provided on the top of the profile stand, and a first pusher plate assembly is driven to the side of the first rodless cylinder. A second rodless cylinder is provided on the side of the rodless cylinder mounting plate, and a second pusher plate assembly is driven to the side of the second rodless cylinder.

[0007] The outer side of the empty material tray transfer platform is provided with a first linear slide rail, the side of the empty material tray transfer platform is provided with an empty material tray return belt, the surface of the empty material tray return belt is provided with a first empty material tray, the side of the empty material tray return belt is provided with a speed regulating motor, and the outer side of the empty material tray return belt is provided with a belt mounting seat.

[0008] A material tray positioning and moving component is provided on the side of the profile stand, and an empty material tray lifting mechanism is provided on the side of the material tray positioning and moving component. A detection photoelectric switch is provided on the top side of the empty material tray lifting mechanism.

[0009] As an optional solution to the technical solution of this application, the material tray positioning and moving component includes a dust-shielding sheet metal and a second linear slide rail. A synchronous belt is provided inside the dust-shielding sheet metal, and a synchronous module mounting plate is provided inside the dust-shielding sheet metal. Synchronous wheels are rotatably provided at both ends of the top surface of the synchronous module mounting plate, and the synchronous belt is sleeved on the outside of the two sets of synchronous wheels. A servo motor is provided at the bottom of the dust-shielding sheet metal, and the top of the servo motor drive shaft is connected to the synchronous wheels.

[0010] As an optional solution to the technical solution of this application, a first detection photoelectric sensor and a second detection photoelectric sensor are respectively provided at both ends of the side of the dust-proof sheet metal, and an installation connecting plate is slidably installed on the top surface of the dust-proof sheet metal, and a material tray limiting component is provided on the top side of the installation connecting plate.

[0011] As an optional solution to the technical solution of this application, slotted sensors are provided on the outer side of the second linear slide rail, and a sensing sheet is provided on the bottom side of the mounting connecting plate.

[0012] As an optional solution to the technical solution of this application, the empty material tray lifting mechanism includes a pen-shaped cylinder and a mounting plate. Linear bearings are vertically arranged at the four corners of the bottom of the mounting plate. A guide shaft is slidably installed inside each linear bearing. A lifting platform is arranged between the tops of the guide shafts. A second empty material tray is arranged on the top of the lifting platform.

[0013] As an optional solution to the technical solution of this application, a pen-shaped cylinder is vertically arranged at the bottom center of the mounting plate, and the top of the pen-shaped cylinder is connected to the bottom of the lifting platform through a floating joint.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The network transformer tray circulation channel structure of this application achieves precise positioning of the tray through the cooperation of synchronous belt, linear slide rail and servo motor, combined with multiple detections of first detection photoelectric, slot-shaped sensor and first detection photoelectric, avoiding the error of manual positioning. At the same time, the pusher tray assembly driven by rodless cylinder, together with the detection photoelectric switch, ensures the accurate pushing of the tray and solves the problem of pushing deviation. The empty tray is automatically recycled and returned through lifting mechanism, transfer platform and return belt, without manual handling, greatly reducing labor intensity, improving circulation efficiency and meeting the needs of large-scale production.

[0016] 2. The network transformer material tray circulation channel structure of this application effectively prevents dust from contaminating the material tray and transmission components, ensuring the cleanliness of the network transformer. The linear bearings and guide shafts in the lifting mechanism provide stable guidance for the lifting platform. The floating joint absorbs deviations in power transmission and avoids shaking when the empty material tray is lifted. The linkage between various detection components and the control system realizes real-time monitoring and abnormal handling of the entire process of material tray conveying, positioning, pushing, and recycling, reducing the occurrence of faults such as tray jamming and missed feeding, and improving the stability and reliability of equipment operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a network transformer tray circulation channel structure according to the present invention;

[0018] Figure 2 This is a schematic diagram of the tray positioning and moving component structure of a network transformer tray circulation channel structure according to the present invention;

[0019] Figure 3 This is a schematic diagram of the empty tray lifting mechanism of a network transformer tray circulation channel structure according to the present invention.

[0020] Reference numerals: 1. Material tray positioning and moving assembly; 2. Profile stand; 3. Detection photoelectric switch; 4. First rodless cylinder; 5. First pusher tray assembly; 6. Rodless cylinder mounting plate; 7. Second rodless cylinder; 8. Second pusher tray assembly; 9. First linear slide rail; 10. Empty material tray transfer platform; 11. Empty material tray return conveyor belt; 12. First empty material tray; 13. Speed ​​regulating motor; 14. Conveyor belt mounting base; 15. Empty material tray lifting mechanism; 16. First 17. Detector photoelectric sensor; 18. Synchronous pulley; 19. Dust-proof sheet metal; 20. Mounting connection plate; 21. Synchronous belt; 22. Second detector photoelectric sensor; 23. Synchronous module mounting plate; 24. Slotted sensor; 25. Second linear slide rail; 26. Material tray limit assembly; 27. Induction plate; 28. Servo motor; 29. ​​Pen-shaped cylinder; 30. Linear bearing; 31. Mounting plate; 32. Second empty material tray; 33. Lifting platform; 34. Floating joint; 35. Guide shaft. Detailed Implementation

[0021] like Figure 1-3 As shown, this utility model provides a technical solution: a network transformer tray circulation channel structure. The overall structure is supported by a profile stand 2 as the base. A first rodless cylinder 4 is installed on the top of the stand. The first rodless cylinder 4 is connected to a first pusher tray assembly 5 on its side, which can drive the first pusher tray assembly 5 to move along a specific trajectory to complete the pushing action of the tray. A second rodless cylinder 7 is set on the side of the rodless cylinder mounting plate 6. The second rodless cylinder 7 is connected to a second pusher tray assembly 8 on its side, forming another pushing mechanism, which works with the first pusher tray assembly 5 to realize the transfer of the tray between different workstations.

[0022] The outer side of the empty material tray transfer platform 10 is equipped with a first linear slide rail 9, which provides guidance for the movement of the transfer platform or the sliding of the material tray on the platform. The side of the empty material tray transfer platform 10 is connected to the empty material tray return belt 11, and the surface of the belt 11 is placed with a first empty material tray 12 for the return transportation of the empty material tray. The side of the empty material tray return belt 11 is equipped with a speed regulating motor 13, which can adjust the running speed of the belt. The outer side of the belt is fixed by the belt mounting seat 14 to ensure the stability of the return process.

[0023] A material tray positioning and moving assembly 1 is installed on the side of the profile stand 2. Its core includes a dust-shielding sheet metal 18 and a second linear slide rail 24. A synchronous belt 20 and a synchronous module mounting plate 22 are installed inside the dust-shielding sheet metal 18. Synchronous wheels 17 are rotatably mounted at both ends of the top of the synchronous module mounting plate 22. The synchronous belt 20 is sleeved on the outside of the two sets of synchronous wheels 17, forming a transmission structure. A servo motor 27 at the bottom of the dust-shielding sheet metal 18 is connected to the synchronous wheels 17 via a transmission shaft, providing power for the movement of the synchronous belt 20. In addition, first detection photoelectric sensors 16 are provided at both ends of the side of the dust-shielding sheet metal 18 for detecting the position of the material tray. A mounting connecting plate 19 is slidably mounted on the top surface and can move along the second linear slide rail 24. A slotted sensor 23 is provided on the outside of the second linear slide rail 24. The sensing plate 26 on the bottom side of the mounting connecting plate 19 cooperates with the slotted sensor 23 to achieve accurate detection of the moving position.

[0024] The material tray positioning and moving assembly 1 has an empty material tray lifting mechanism 15 on its side. Based on a mounting plate 30, linear bearings 29 are vertically mounted at the four corners of the bottom of the mounting plate 30. A guide shaft 34 is slidably mounted inside each linear bearing 29. The top of the guide shaft 34 is connected to a lifting platform 32 to ensure smooth movement of the lifting platform 32. A second empty material tray 31 is placed on top of the lifting platform 32. A pen-shaped cylinder, vertically mounted at the bottom center of the mounting plate 30, is connected to the bottom of the lifting platform 32 via a floating joint 33 at the top, driving the lifting platform 32 to lift along the guide shaft 34.

[0025] During operation, the servo motor 27 starts and drives the synchronous pulley 17 to rotate. The synchronous pulley 17 drives the synchronous belt 20 to run, which in turn drives the mounting plate 19 to move along the second linear slide rail 24. During this process, the first detection photoelectric sensor 16 on the side of the dust-covering sheet metal 18 detects whether the material tray is in place. The sensing plate 26 at the bottom of the mounting plate 19 cooperates with the slotted sensor 23 on the outside of the second linear slide rail 24 to accurately control the movement position and complete the positioning and transfer of the material tray. When the material tray needs to be transferred between different workstations, the first rodless cylinder 4 drives the first pusher tray assembly 5 to push the material tray to the empty material tray transfer platform 10. If further transfer is required, the second rodless cylinder 7 drives the second pusher tray assembly 8 to push the material tray on the transfer platform to the next one. At each workstation, the first linear guide rail 9 on the outer side of the empty material tray transfer platform 10 ensures the stability of the pushing process. The empty material tray enters the empty material tray return belt 11 through the empty material tray transfer platform 10. The speed-regulating motor 13 drives the return belt to run, causing the first empty material tray 12 on the surface to move along the belt, realizing the recycling and transportation of the empty material tray. The belt mounting seat 14 ensures the stable operation of the return belt and avoids deviation. When the empty material tray needs to be raised or lowered to match the height of different workstations, the pen-shaped cylinder in the empty material tray lifting mechanism is activated, driving the lifting platform 32 to rise or fall along the guide shaft 34 through the floating joint 33. The second empty material tray 31 on the top of the lifting platform 32 rises or falls with the platform, completing the up and down circulation of the empty material tray, and finally realizing the automated circulation channel function of the entire tray.

Claims

1. A network transformer material tray circulation channel structure, comprising a profile support (2), a rodless cylinder mounting plate (6), and an empty material tray transfer platform (10), characterized in that: The top of the profile stand (2) is provided with a first rodless cylinder (4), the first rodless cylinder (4) is connected to a first pusher plate assembly (5) on the side, the rodless cylinder mounting plate (6) is provided with a second rodless cylinder (7) on the side, and the second rodless cylinder (7) is connected to a second pusher plate assembly (8) on the side. The outer side of the empty material tray transfer platform (10) is provided with a first linear slide rail (9), the side of the empty material tray transfer platform (10) is provided with an empty material tray return belt (11), the surface of the empty material tray return belt (11) is provided with a first empty material tray (12), the side of the empty material tray return belt (11) is provided with a speed regulating motor (13), and the outer side of the empty material tray return belt is provided with a belt mounting seat (14). The profile support (2) is provided with a material tray positioning and moving component (1) on its side, and an empty material tray lifting mechanism (15) is provided on its side. A detection photoelectric switch (3) is provided on the top side of the empty material tray lifting mechanism (15).

2. The network transformer tray circulation channel structure according to claim 1, characterized in that: The material tray positioning and moving component (1) includes a dust-proof sheet metal (18) and a second linear slide rail (24). The dust-proof sheet metal (18) is provided with a synchronous belt (20) and a synchronous module mounting plate (22). Both ends of the top surface of the synchronous module mounting plate (22) are rotatably provided with synchronous wheels (17), and the synchronous belt (20) is sleeved on the outside of the two sets of synchronous wheels (17). The bottom of the dust-proof sheet metal (18) is provided with a servo motor (27), and the top of the drive shaft of the servo motor (27) is connected to the synchronous wheel (17).

3. The network transformer tray circulation channel structure according to claim 2, characterized in that: The dust-proof sheet metal (18) is provided with a first detection photoelectric sensor (16) and a second detection photoelectric sensor (21) at both ends of its side. The top surface of the dust-proof sheet metal (18) is slidably mounted with an installation connecting plate (19). The top side of the installation connecting plate (19) is provided with a material tray limiting component (25).

4. The network transformer tray circulation channel structure according to claim 2, characterized in that: The second linear slide rail (24) is provided with a slotted sensor (23) on the outside, and the mounting plate (19) is provided with a sensing sheet (26) on the bottom side.

5. The network transformer tray circulation channel structure according to claim 1, characterized in that: The empty material tray lifting mechanism (15) includes a pen-shaped cylinder (28) and a mounting plate (30). The mounting plate (30) has linear bearings (29) vertically arranged at the four corners of its bottom. Each linear bearing (29) has a guide shaft (34) slidably installed inside. A lifting platform (32) is arranged between the tops of the guide shafts (34). A second empty material tray (31) is arranged on the top of the lifting platform (32).

6. The network transformer tray circulation channel structure according to claim 5, characterized in that: A pen-shaped cylinder (28) is vertically arranged at the bottom center of the mounting plate (30), and the top of the pen-shaped cylinder (28) is connected to the bottom of the lifting platform (32) through a floating joint (33).

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