A feeding structure for a large wallboard production line

Abstract

The utility model discloses a kind of feeding structure for large wallboard production line, including frame, driver and transfer, the inner wall of the frame is equipped with multiple groups of grid slot, the outer wall of the frame is equipped with power box, the inner wall of the frame is equipped with multiple groups of material groove, the outer wall of the material groove is equipped with transfer, the top of the transfer is equipped with multiple groups of protective ring, the inner wall of the protective ring is equipped with alarm, the outer wall of the alarm is equipped with driver, the top of the driver is equipped with two groups of guide rod.The utility model reminds staff to timely feed by being equipped with driver and inductor, when inductor senses that the inside of grid slot has no workpiece, make electromagnetic block power generation magnetic force, electromagnetic block generates magnetic force and drives slip ring to move, slip ring moves and drives second contact block to move, after second contact block and first contact block contact, make alarm work, reach the purpose of reminding staff to timely supplement workpiece.

Description

Technical Field

[0001] This utility model relates to the technical field of wall panel production equipment, specifically a material supply structure for a large-scale wall panel production line. Background Technology

[0002] Wall panels are wall coverings or decorative panels made according to the needs of walls. The main materials of wall panels are solid wood boards, medium-density fiberboard (MDF), and ceramic tiles. MDF incorporates various raw materials and technologies, so composite panels have many advantages in performance compared to other wall panels. When producing wall panels on the production line, a feeding structure is needed to load and assemble the workpieces.

[0003] The existing material supply structure used in production lines has the following defects:

[0004] Patent document CN113021963A discloses a semi-automatic production line for producing composite thermal insulation grooved panels. The protected claim states that "the production line includes a pre-processing production line and a post-processing production line. The pre-processing production line includes a first base plate, which is divided into a raw material feeding area and an assembly station area. The post-processing production line includes a second base plate, which is divided into a drilling station area and a product unloading area. A first conveyor line is provided on the first base plate located in the assembly station area, and a second conveyor line is provided on the second base plate located in the drilling station area and the product unloading area. When the first and second base plates are aligned, the first and second conveyor lines can form a connection. This invention has a simple structure, low cost, and high production efficiency; it is also convenient for disassembly and transportation, enabling rapid production transfer." However, this device cannot promptly detect whether the material inside the feeding device is missing during material feeding, thus failing to remind workers to refill in a timely manner. Utility Model Content

[0005] The purpose of this utility model is to provide a feeding structure for a large wall panel production line to solve the problem mentioned in the background art of not being able to remind workers to feed materials in a timely manner.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a feeding structure for a large-scale wall panel production line, comprising a frame, a driver, and a conveyor. The inner wall of the frame is fitted with multiple sets of grid slots, the outer wall of the frame is fitted with a power box, the inner wall of the frame is fitted with multiple sets of material troughs, the outer wall of the material troughs is fitted with a conveyor, the top of the conveyor is fitted with multiple sets of protective rings, the inner wall of the protective rings is fitted with an alarm, the outer wall of the alarm is fitted with a driver, the top of the driver is fitted with a first contact block, the top of the driver is fitted with two sets of guide rods, the guide rods being located on one side of the first contact block, the outer wall of the guide rods is fitted with an electromagnetic block, the outer wall of the guide rods is fitted with a slip ring, the slip ring being located on one side of the electromagnetic block, the outer wall of the slip ring is fitted with a second contact block, and the top of the second contact block is fitted with a return spring.

[0007] Preferably, a workbench is mounted on the bottom of the frame.

[0008] Preferably, a sensor is installed on the inner wall of the grid.

[0009] Preferably, the outer wall of the alarm is fitted with a support plate, and the top of the return spring extends to the bottom of the support plate.

[0010] Preferably, multiple sets of support rods are installed through the inner wall of the frame.

[0011] Preferably, the outer wall of the support rod is surrounded by multiple sets of connecting rings, and a baffle is installed on the top of the connecting rings.

[0012] Preferably, the inner wall of the transfer device is equipped with two sets of cylinders, the top of the cylinders is equipped with a connecting plate, the outer wall of the connecting plate is equipped with multiple sets of connecting rods, and one end of the connecting rod extends into the interior of the material tank. The inner wall of the connecting rod is equipped with a support frame, the inner wall of the support frame is equipped with a servo motor, the output end of the servo motor is equipped with a rotating shaft, and one end of the rotating shaft is equipped with a push plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model uses a driver and a sensor to remind workers to add materials in a timely manner. When the sensor detects that there are no workpieces inside the slot, it energizes the electromagnetic block to generate magnetic force. The magnetic force generated by the electromagnetic block drives the slip ring to move. The movement of the slip ring drives the second contact block to move. When the second contact block contacts the first contact block, the alarm is activated, thus reminding workers to add workpieces in a timely manner. When workers add workpieces, the electromagnetic block stops generating magnetic force, the return spring rebounds and drives the slip ring to return to its original position. The movement of the slip ring separates the second contact block from the first contact block, thus stopping the alarm.

[0015] 2. This utility model uses a conveyor and a pusher plate to promptly feed materials into the grid. After the robotic arm removes the workpiece from the grid, the support rod rotates, causing the connecting ring to rotate. The rotating connecting ring then moves the baffle. After the baffle moves, the servo motor operates, causing the rotating shaft to rotate. The rotating shaft then moves the pusher plate. After the pusher plate moves, the cylinder operates, pushing the connecting plate to move. The moving connecting plate then moves the connecting rod, which in turn moves the support frame. The moving support frame then moves the pusher plate, which pushes the workpiece from the material trough into the grid, thus achieving timely feeding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the support rod and baffle of this utility model;

[0018] Figure 3 This is a schematic diagram of the transfer device of this utility model;

[0019] Figure 4 This is a schematic diagram of the driver component of this utility model.

[0020] In the diagram: 1. Frame; 101. Workbench; 2. Grid; 201. Sensor; 3. Protective ring; 301. Alarm; 302. Support plate; 4. Driver; 401. Contact block 1; 402. Guide rod; 403. Electromagnetic block; 404. Slip ring; 405. Contact block 2; 406. Return spring; 5. Power box; 501. Support rod; 6. Material trough; 601. Connecting ring; 602. Baffle; 7. Transfer device; 701. Cylinder; 702. Connecting plate; 703. Connecting rod; 704. Support frame; 705. Servo motor; 706. Rotating shaft; 707. Push plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Example 1: Please refer to Figure 1A feeding structure for a large wall panel production line includes a frame 1, a driver 4, and a conveyor 7. Multiple sets of slots 2 are installed on the inner wall of the frame 1, providing installation space for the slots 2. The slots 2 are used to place workpieces. A power box 5 is installed on the outer wall of the frame 1, providing installation space for the power box 5. Multiple sets of material troughs 6 are installed on the inner wall of the frame 1, providing installation space for the material troughs 6. A conveyor 7 is installed on the outer wall of the material troughs 6, providing installation space for the conveyor 7. Multiple sets of protective rings 3 are installed on the top of the conveyor 7, providing installation space for the protective rings 3. A warning device 301 is installed on the inner wall of the protective ring 3, providing installation space for the warning device 301. A driver 4 is installed on the outer wall of the warning device 301, providing installation space for the driver 4. A workbench 10 is installed at the bottom of the frame 1. 1. The workbench 101 supports the frame 1. The inner wall of the grid 2 is equipped with a sensor 201, which provides installation space for the sensor 201. The outer wall of the alarm 301 is equipped with a support plate 302, and the top of the return spring 406 extends to the bottom of the support plate 302. The alarm 301 provides installation space for the support plate 302, and the support plate 302 provides installation space for the return spring 406. Multiple sets of support rods 501 are installed through the inner wall of the frame 1. Multiple sets of connecting rings 601 are installed around the outer wall of the support rods 501. A baffle 602 is installed on the top of the connecting rings 601. The power box 5 provides power for the rotation of the support rods 501. The rotation of the support rods 501 drives the connecting rings 601 to rotate. The rotation of the connecting rings 601 drives the baffle 602 to move. After the baffle 602 moves, it no longer has a limiting effect on the inside of the material tank 6.

[0025] Example 2: Please refer to Figure 4 A first contact block 401 is mounted on the top of the driver 4. Two sets of guide rods 402 are mounted on the top of the driver 4, with the guide rods 402 located on one side of the first contact block 401. Electromagnetic blocks 403 are mounted around the outer wall of the guide rods 402. A slip ring 404 is mounted around the outer wall of the guide rods 402, with the slip ring 404 located on one side of the electromagnetic blocks 403. A second contact block 405 is mounted on the outer wall of the slip ring 404. A return spring 406 is mounted on the top of the second contact block 405. When the sensor 201 detects that there is no workpiece inside the slot 2, it causes the electromagnetic block 403 to... When energized, a magnetic force is generated. After the electromagnetic block 403 generates a magnetic force, it drives the slip ring 404 to move. The movement of the slip ring 404 drives the second contact block 405 to move. After the second contact block 405 contacts the first contact block 401, the alarm 301 is activated, which reminds the staff to replenish the workpiece in time. When the staff replenishes the workpiece, the electromagnetic block 403 no longer generates a magnetic force. The return spring 406 rebounds and drives the slip ring 404 to reset. The movement of the slip ring 404 separates the second contact block 405 from the first contact block 401, which stops the alarm 301 from working.

[0026] Example 3: Please refer to Figure 2 and Figure 3 Two sets of cylinders 701 are installed on the inner wall of the transfer device 7. A connecting plate 702 is installed on the top of the cylinders 701. Multiple sets of connecting rods 703 are installed on the outer wall of the connecting plate 702, and one end of the connecting rod 703 extends into the interior of the material tank 6. A support frame 704 is installed on the inner wall of the connecting rod 703. A servo motor 705 is installed on the inner wall of the support frame 704. A rotating shaft 706 is installed at the output end of the servo motor 705. A push plate 707 is installed at one end of the rotating shaft 706. When the robotic arm removes the workpiece from the compartment 2, the support rod 501 rotates, causing the connecting ring 601 to rotate. The rotating connecting ring 601 drives the baffle 602 to move. After the baffle 602 moves, the servo motor 705 works to drive the rotating shaft 706 to rotate. The rotating shaft 706 drives the position of the push plate 707 to move. After the position of the push plate 707 moves, the cylinder 701 works to push the connecting plate 702 to move. The movement of the connecting plate 702 pushes the connecting rod 703 to move. The movement of the connecting rod 703 drives the support frame 704 to move. The movement of the support frame 704 drives the push plate 707 to move. The movement of the push plate 707 pushes the workpiece inside the material trough 6 into the interior of the grid 2, achieving the purpose of timely feeding.

[0027] Working principle: First, when sensor 201 detects that there is no workpiece inside slot 2, it energizes electromagnetic block 403 to generate magnetic force. This magnetic force drives slip ring 404 to move, which in turn moves contact block 405. When contact block 405 contacts contact block 401, alarm 301 is activated, reminding workers to replenish workpieces. After replenishment, electromagnetic block 403 stops generating magnetic force, and return spring 406 returns, resetting slip ring 404. The movement of slip ring 404 then separates contact block 405 from contact block 401, stopping alarm 301. After the arm removes the workpiece from the slot 2, the support rod 501 rotates, causing the connecting ring 601 to rotate. The rotation of the connecting ring 601 causes the baffle 602 to move. After the baffle 602 moves, the servo motor 705 works, causing the rotating shaft 706 to rotate. The rotation of the rotating shaft 706 causes the push plate 707 to move. After the push plate 707 moves, the cylinder 701 works, pushing the connecting plate 702 to move. The movement of the connecting plate 702 pushes the connecting rod 703 to move. The movement of the connecting rod 703 causes the support frame 704 to move. The movement of the support frame 704 causes the push plate 707 to move. The movement of the push plate 707 pushes the workpiece inside the material trough 6 into the slot 2, achieving the purpose of timely feeding.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A feeding structure for a large wall panel production line, comprising a frame (1), a driver (4), and a transferor (7), characterized in that: The inner wall of the frame (1) is equipped with multiple sets of grid slots (2), the outer wall of the frame (1) is equipped with a power box (5), the inner wall of the frame (1) is equipped with multiple sets of material troughs (6), the outer wall of the material troughs (6) is equipped with a transfer device (7), the top of the transfer device (7) is equipped with multiple sets of protective rings (3), the inner wall of the protective rings (3) is equipped with an alarm (301), the outer wall of the alarm (301) is equipped with a driver (4), and the top of the driver (4) is equipped with a first contact block (401). The driver (4) has two sets of guide rods (402) mounted on its top, and the guide rods (402) are located on one side of the first contact block (401). An electromagnetic block (403) is mounted around the outer wall of the guide rod (402). A slip ring (404) is mounted around the outer wall of the guide rod (402), and the slip ring (404) is located on one side of the electromagnetic block (403). A second contact block (405) is mounted on the outer wall of the slip ring (404). A return spring (406) is mounted on the top of the second contact block (405).

2. The feeding structure for a large-scale wall panel production line according to claim 1, characterized in that: A workbench (101) is mounted on the bottom of the frame (1).

3. The feeding structure for a large-scale wall panel production line according to claim 1, characterized in that: Sensors (201) are installed on the inner wall of the grid (2).

4. The feeding structure for a large-scale wall panel production line according to claim 1, characterized in that: The outer wall of the alarm (301) is fitted with a support plate (302), and the top of the return spring (406) extends to the bottom of the support plate (302).

5. The feeding structure for a large-scale wall panel production line according to claim 1, characterized in that: Multiple sets of support rods (501) are installed through the inner wall of the frame (1).

6. The feeding structure for a large wall panel production line according to claim 5, characterized in that: Multiple sets of connecting rings (601) are installed around the outer wall of the support rod (501), and a baffle (602) is installed on the top of the connecting ring (601).

7. The feeding structure for a large-scale wall panel production line according to claim 1, characterized in that: The inner wall of the transfer device (7) is equipped with two sets of cylinders (701). A connecting plate (702) is installed at the top of the cylinders (701). Multiple connecting rods (703) are installed on the outer wall of the connecting plate (702). One end of the connecting rod (703) extends into the interior of the material tank (6). A support frame (704) is installed on the inner wall of the connecting rod (703). A servo motor (705) is installed on the inner wall of the support frame (704). A rotating shaft (706) is installed at the output end of the servo motor (705). A push plate (707) is installed at one end of the rotating shaft (706).

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