Full-automatic turnover conveying mechanism for aluminum alloy ingot

Abstract

The utility model discloses a kind of aluminium alloy ingot full-automatic turnover conveying mechanism, it relates to aluminium product processing auxiliary equipment technical field, to solve the way still using semi-automation or manual handling in foot ingot conveying link in most enterprises, semi-automation equipment often needs manual operation, efficiency is lower and labor intensity is big, and manual handling is not only low in efficiency, difficult to meet large-scale production demand, there is also the security risk caused by foot ingot being heavy, easy to cause operator injury, traditional conveying mode is difficult to guarantee the stability of foot ingot and the accuracy of conveying in conveying process, affect product quality and production continuity problem, its technical scheme main point is including first support, the outside of the first support is equipped with first aluminium alloy ingot conveyor, the inside of the second support is fixedly connected with first jacking assembly and second jacking assembly. Reach the effect of improving conveying efficiency, reducing labor intensity, meeting large-scale production demand.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for aluminum product processing, and in particular to a fully automatic flipping and conveying mechanism for aluminum alloy ingots. Background Technology

[0002] Aluminum alloy ingots are alloy materials cast from pure aluminum or recycled aluminum as raw materials, with the addition of elements such as silicon, copper, and magnesium. They are mainly used in the production of industrial castings. Aluminum alloy ingots are primarily used to manufacture products with high requirements for strength, corrosion resistance, and lightweighting, and are widely used in transportation, construction, power and other fields. In the aluminum ingot production process, the ingot is an important part of the production process, and its conveying is crucial. Aluminum alloy ingot conveying devices can significantly improve production line efficiency by optimizing the conveying path and space utilization efficiency.

[0003] The existing technical solutions described above have the following drawbacks: Currently, most enterprises still use semi-automatic or manual handling methods in the bobbin conveying process. Semi-automatic equipment often requires manual operation, such as connecting different conveying stages and adjusting bobbin positions, which is inefficient and labor-intensive. Manual handling is not only inefficient and unable to meet the needs of large-scale production, but also poses safety risks due to the weight of the bobbins, easily causing injury to operators. In addition, traditional conveying methods cannot guarantee the stability and accuracy of the bobbins during the conveying process, which may lead to bobbins falling or colliding, affecting product quality and production continuity. Utility Model Content

[0004] The purpose of this invention is to provide a fully automatic aluminum alloy ingot flipping and conveying mechanism, which realizes fully automatic, efficient and stable conveying of ingots from the production area to the designated storage or subsequent processing area, reducing labor intensity and safety risks, and improving production efficiency and product quality.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An automatic aluminum alloy ingot flipping and conveying mechanism includes a first support, a first aluminum alloy ingot conveyor mounted on the outside of the first support, a flipping component fixedly connected to the outside of the first support, a limit component fixedly connected to the lower end of the flipping component inside the first support, an aluminum alloy ingot body disposed on the outside of the flipping component, a second support mounted on the outside of the first support, a second aluminum alloy ingot conveyor mounted on the outside of the second support, and a first lifting component and a second lifting component fixedly connected inside the second support.

[0007] By adopting the above technical solution, a structure for clamping aluminum ingots is added to the outside of the conveyor, and a limiting component is added inside the conveyor to limit the aluminum ingots, intercept the moving aluminum ingots at a designated position, clamp them, and then flip the aluminum ingots to another set of conveyors on the outside through a flipping component, and transport them to the next work station.

[0008] Furthermore, the interior of the flipping assembly includes a mounting frame, a first bearing seat, a connecting shaft, a motor, a flipping frame, a first cylinder, a clamping block, and a reducer. The first bearing seat is fixedly connected to the outer side of the mounting frame, the connecting shaft is installed inside the first bearing seat, the motor is fixedly connected to the outer side of the mounting frame, the reducer is installed to the outer side of the motor, the flipping frame is fixedly connected to the outer side of the connecting shaft, the first cylinder is fixedly connected to the outer side of the flipping frame, and the clamping block is fixedly connected to the telescopic end of the first cylinder.

[0009] By adopting the above technical solution, the flipping component can be driven by a motor to rotate the flipping frame 180 degrees, flipping the aluminum ingot onto another set of conveyors. At the same time, a cylinder clamping structure is added to clamp the aluminum ingot, which facilitates cooperation with the flipping structure.

[0010] Furthermore, the limiting assembly includes an installation plate, a second bearing seat, a rotating shaft, a fixing plate, a limiting block, and a second cylinder. The second bearing seat is fixedly connected to the inner side of the first bracket. The rotating shaft is inserted into the interior of the second bearing seat. The fixing plate is fixedly connected to the outer side of the rotating shaft. The two ends of the outer side of the rotating shaft are respectively fixedly connected to the same limiting block. The second cylinder is installed on the outer side of the installation plate.

[0011] By adopting the above technical solution and adding a limiting component, the rotation shaft and the limiting block can be rotated by the extension and retraction of the second cylinder, thereby limiting and blocking the moving aluminum ingots on the conveyor and facilitating the use of the clamping structure.

[0012] Furthermore, the mounting bracket and mounting plate are both fixedly connected to the first bracket, the connecting shaft and the first bearing seat are rotatably connected, the output end of the motor is fixedly connected to the input end of the reducer, the output end of the reducer is fixedly connected to one end of the connecting shaft, two first cylinders and clamping blocks are symmetrically arranged, the aluminum alloy ingot body is clamped between the two clamping blocks, the second bearing seat and the rotating shaft are rotatably connected, the limiting block adopts an L-shaped structure, one end of the second cylinder is rotatably connected to the mounting plate through a rotating shaft, and the telescopic end of the second cylinder is rotatably connected to the fixed plate through a rotating shaft.

[0013] By adopting the above technical solution, the aluminum ingot is limited and blocked by the limiting block, and then the aluminum ingot is clamped and fixed by the clamping structure, so that the aluminum ingot can be easily clamped and fixed, and can be flipped more easily.

[0014] Furthermore, the first lifting assembly includes a first support base, a third cylinder, a first limiting rod, a first support plate, and a raised seat. The third cylinder is fixedly connected to the outer side of the first support base, the first limiting rod is inserted into the inside of the first support base, the first support plate is fixedly connected to the outer side of the first limiting rod, and the raised seat is fixedly connected to the outer side of the first support plate. The second lifting assembly includes a second support base, a fourth cylinder, a second limiting rod, and a second support plate. The fourth cylinder is fixedly connected to the outer side of the second support base, the second limiting rod is inserted into the inside of the second support base, and the second support plate is fixedly connected to the outer side of the second limiting rod.

[0015] By adopting the above technical solution, two sets of lifting components are added inside the second aluminum alloy ingot conveyor. One set of lifting components can lift the flipped aluminum ingot, which plays an auxiliary role in the transfer and places the aluminum ingot stably on the second aluminum alloy ingot conveyor. Then the aluminum ingot moves with the second aluminum alloy ingot conveyor. When the aluminum ingot needs to be removed, it can be lifted by the other set of lifting components to make it easier to remove the aluminum ingot.

[0016] Furthermore, the telescopic end of the third cylinder is fixedly connected to the first support plate, the telescopic end of the fourth cylinder is fixedly connected to the second support plate, the first limiting rod and the first support seat are slidably connected, the second limiting rod and the second support seat are slidably connected, and both the first support seat and the second support seat are fixedly connected to the inner side of the second bracket.

[0017] By adopting the above technical solutions, the stability of the lifting structure operation can be improved.

[0018] In summary, the beneficial technical effects of this utility model are as follows:

[0019] The device employs a first aluminum alloy ingot conveyor, a second aluminum alloy ingot conveyor, a flipping assembly, a limiting assembly, and a lifting assembly. Aluminum ingots are transported on the first conveyor and then stopped by the limiting assembly. The flipping assembly then clamps the ingots, flipping them onto the second conveyor. The lifting assembly then places the ingots onto the second conveyor for transport. When needed, another lifting assembly lifts the ingots. This device achieves fully automated conveying of aluminum ingots without manual intervention, significantly improving conveying efficiency, reducing labor intensity, and meeting the needs of large-scale production. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0022] Figure 3 This is a partial three-dimensional structural diagram of the present invention;

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the flipping component of this utility model. Figure 1 ;

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the flipping component of this utility model. Figure 2 ;

[0025] Figure 6 This is a three-dimensional structural diagram of the limiting component of this utility model;

[0026] Figure 7 This is a three-dimensional structural diagram of the second aluminum alloy ingot conveyor of this utility model;

[0027] Figure 8 This is a three-dimensional structural diagram of the first lifting component of this utility model;

[0028] Figure 9 This is a three-dimensional structural diagram of the second lifting component of this utility model.

[0029] In the diagram, 1. First support; 2. First aluminum alloy ingot conveyor; 3. Tilting assembly; 4. Limiting assembly; 5. Aluminum alloy ingot body; 6. Second support; 7. Second aluminum alloy ingot conveyor; 8. First lifting assembly; 9. Second lifting assembly; 31. Mounting frame; 32. First bearing seat; 33. Connecting shaft; 34. Motor; 35. Tilting frame; 36. First cylinder; 37. Clamping block; 38. Reducer; 41. Mounting plate; 42. Second bearing seat; 43. Rotating shaft; 44. Fixing plate; 45. Limiting block; 46. Second cylinder; 81. First support seat; 82. Third cylinder; 83. First limiting rod; 84. First support plate; 85. Elevating seat; 91. Second support seat; 92. Fourth cylinder; 93. Second limiting rod; 94. Second support plate. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to the accompanying drawings.

[0031] Reference Figure 1-9An automatic aluminum alloy ingot flipping and conveying mechanism includes a first support 1, a first aluminum alloy ingot conveyor 2 mounted on the outside of the first support 1, a flipping assembly 3 fixedly connected to the outside of the first support 1, a limit assembly 4 fixedly connected to the lower end of the flipping assembly 3 inside the first support 1, an aluminum alloy ingot body 5 disposed on the outside of the flipping assembly 3, a second support 6 mounted on the outside of the first support 1, a second aluminum alloy ingot conveyor 7 mounted on the outside of the second support 6, a first lifting assembly 8 and a second lifting assembly 9 fixedly connected inside the second support 6, and the interior of the flipping assembly 3 including a mounting frame 31, a first bearing seat 32, a connecting shaft 33, a motor 34, a flipping frame 35, a first cylinder 36, a clamping block 37, and a reducer 3. 8. A first bearing seat 32 is fixedly connected to the outer side of the mounting bracket 31. A connecting shaft 33 is installed inside the first bearing seat 32. A motor 34 is fixedly connected to the outer side of the mounting bracket 31. A reducer 38 is installed on the outer side of the motor 34. A tilting frame 35 is fixedly connected to the outer side of the connecting shaft 33. A first cylinder 36 is fixedly connected to the outer side of the tilting frame 35. A clamping block 37 is fixedly connected to the telescopic end of the first cylinder 36. The limiting assembly 4 includes a mounting plate 41, a second bearing seat 42, a rotating shaft 43, a fixing plate 44, a limiting block 45, and a second cylinder 46. A second bearing seat 42 is fixedly connected to the inner side of the first bracket 1. A rotating shaft 43 is inserted into the inner side of the second bearing seat 42. A fixing block 37 is fixedly connected to the outer side of the rotating shaft 43. The plate 44 and the rotating shaft 43 are respectively fixedly connected to the two ends of the same limiting block 45. The mounting plate 41 is equipped with a second cylinder 46. The first lifting assembly 8 includes a first support seat 81, a third cylinder 82, a first limiting rod 83, a first support plate 84 and a raised seat 85. The third cylinder 82 is fixedly connected to the outside of the first support seat 81. The first limiting rod 83 is inserted into the inside of the first support seat 81. The first support plate 84 is fixedly connected to the outside of the first limiting rod 83. The raised seat 85 is fixedly connected to the outside of the first support plate 84. The second lifting assembly 9 includes a second support seat 91, a fourth cylinder 92, a second limiting rod 93 and a second support plate 94. The second support seat 91 is fixedly connected to the outside of the third cylinder 82. The second cylinder 46 is fixedly connected to the outside of the fourth cylinder 9 ... A fourth cylinder 92 is fixedly connected to the conveyor. A second limiting rod 93 is inserted into the inside of the second support base 91. A second support plate 94 is fixedly connected to the outside of the second limiting rod 93. A structure for clamping aluminum ingots is added to the outside of the conveyor. At the same time, a limiting component 4 is added inside the conveyor to limit the aluminum ingots and intercept the moving aluminum ingots at a designated position. After clamping, the aluminum ingots are flipped onto another set of conveyors on the outside by a flipping component 3. The flipping component 3 can be driven by a motor 34 to drive the flipping frame 35 to rotate 180 degrees and flip the aluminum ingots onto another set of conveyors. At the same time, a cylinder clamping structure is added to clamp the aluminum ingots, which facilitates cooperation with the flipping structure and facilitates the conveying to the next station.

[0032] like Figure 1-9As shown, the mounting bracket 31 and mounting plate 41 are both fixedly connected to the first bracket 1. The connecting shaft 33 and the first bearing seat 32 are rotatably connected. The output end of the motor 34 is fixedly connected to the input end of the reducer 38. The output end of the reducer 38 is fixedly connected to one end of the connecting shaft 33. Two first cylinders 36 and clamping blocks 37 are symmetrically arranged. The aluminum alloy ingot body 5 is clamped between the two clamping blocks 37. The second bearing seat 42 and the rotating shaft 43 are rotatably connected. The limiting block 45 adopts an L-shaped structure. One end of the second cylinder 46 is rotatably connected to the mounting plate 41 through a rotating shaft. The telescopic end of the second cylinder 46 is rotatably connected to the fixed plate 44 through a rotating shaft. The telescopic end of the third cylinder 82 is fixedly connected to the first support plate 84. The telescopic end of the fourth cylinder 92 is fixedly connected to the second support plate 94. The first limiting rod 83 and the first support seat 81 are slidably connected. The second limiting rod 93 and the second support seat 91 are slidably connected. The first support seat 81 and the second support seat 91 are both fixedly connected to the inner side of the second bracket 6.

[0033] The implementation principle of this embodiment is as follows: the aluminum ingot is transported along with the first aluminum alloy ingot conveyor 2. When it moves to one side of the limiting component 4, it stops moving. At this time, the first cylinder 36 drives the clamping block 37 to clamp the aluminum ingot. At this time, the motor 34 controls the flipping frame 35 to rotate, flipping the clamped aluminum ingot 180 degrees onto the second aluminum alloy ingot conveyor 7. At this time, the second lifting component 9 can lift the flipped aluminum ingot and then place it on the second aluminum alloy ingot conveyor 7. The aluminum ingot will be concentrated and moved to one side of the second aluminum alloy ingot conveyor 7. At this time, there is a first lifting component 8 at the bottom. When it is necessary to lift the aluminum ingot for removal, it can be achieved through the first lifting component 8.

[0034] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A fully automatic aluminum alloy ingot flipping and conveying mechanism, comprising a first support (1), characterized in that: A first aluminum alloy ingot conveyor (2) is installed on the outside of the first support (1). A flipping assembly (3) is fixedly connected to the outside of the first support (1). A limit assembly (4) is fixedly connected to the inside of the first support (1) at the lower end of the flipping assembly (3). An aluminum alloy ingot body (5) is provided on the outside of the flipping assembly (3). A second support (6) is installed on the outside of the first support (1). A second aluminum alloy ingot conveyor (7) is installed on the outside of the second support (6). A first lifting assembly (8) and a second lifting assembly (9) are fixedly connected inside the second support (6).

2. The fully automatic aluminum alloy ingot flipping and conveying mechanism according to claim 1, characterized in that: The interior of the flipping assembly (3) includes a mounting frame (31), a first bearing seat (32), a connecting shaft (33), a motor (34), a flipping frame (35), a first cylinder (36), a clamping block (37), and a reducer (38). The first bearing seat (32) is fixedly connected to the outside of the mounting frame (31). The connecting shaft (33) is installed inside the first bearing seat (32). The motor (34) is fixedly connected to the outside of the mounting frame (31). The reducer (38) is installed on the outside of the motor (34). The flipping frame (35) is fixedly connected to the outside of the connecting shaft (33). The first cylinder (36) is fixedly connected to the outside of the flipping frame (35). The clamping block (37) is fixedly connected to the telescopic end of the first cylinder (36).

3. The fully automatic aluminum alloy ingot flipping and conveying mechanism according to claim 2, characterized in that: The limiting component (4) includes a mounting plate (41), a second bearing seat (42), a rotating shaft (43), a fixing plate (44), a limiting block (45), and a second cylinder (46). The second bearing seat (42) is fixedly connected to the inner side of the first bracket (1). The rotating shaft (43) is inserted into the inside of the second bearing seat (42). The fixing plate (44) is fixedly connected to the outer side of the rotating shaft (43). The same limiting blocks (45) are fixedly connected to both ends of the outer side of the rotating shaft (43). The second cylinder (46) is installed on the outer side of the mounting plate (41).

4. The fully automatic aluminum alloy ingot flipping and conveying mechanism according to claim 3, characterized in that: The mounting bracket (31) and mounting plate (41) are both fixedly connected to the first bracket (1). The connecting shaft (33) and the first bearing seat (32) are rotatably connected. The output end of the motor (34) is fixedly connected to the input end of the reducer (38). The output end of the reducer (38) is fixedly connected to one end of the connecting shaft (33). The first cylinder (36) and the clamping block (37) are symmetrically arranged in two. The aluminum alloy ingot body (5) is clamped between the two clamping blocks (37). The second bearing seat (42) and the rotating shaft (43) are rotatably connected. The limiting block (45) adopts an L-shaped structure. One end of the second cylinder (46) is rotatably connected to the mounting plate (41) through a rotating shaft. The telescopic end of the second cylinder (46) is rotatably connected to the fixed plate (44) through a rotating shaft.

5. The fully automatic aluminum alloy ingot flipping and conveying mechanism according to claim 1, characterized in that: The first lifting assembly (8) includes a first support base (81), a third cylinder (82), a first limiting rod (83), a first support plate (84), and a raised seat (85). The third cylinder (82) is fixedly connected to the outside of the first support base (81). The first limiting rod (83) is inserted into the inside of the first support base (81). The first support plate (84) is fixedly connected to the outside of the first limiting rod (83). The raised seat (85) is fixedly connected to the outside of the first support plate (84). The second lifting assembly (9) includes a second support base (91), a fourth cylinder (92), a second limiting rod (93), and a second support plate (94). The fourth cylinder (92) is fixedly connected to the outside of the second support base (91). The second limiting rod (93) is inserted into the inside of the second support base (91). The second support plate (94) is fixedly connected to the outside of the second limiting rod (93).

6. The fully automatic aluminum alloy ingot flipping and conveying mechanism according to claim 5, characterized in that: The telescopic end of the third cylinder (82) is fixedly connected to the first support plate (84), the telescopic end of the fourth cylinder (92) is fixedly connected to the second support plate (94), the first limiting rod (83) and the first support seat (81) are slidably connected, the second limiting rod (93) and the second support seat (91) are slidably connected, and the first support seat (81) and the second support seat (91) are both fixedly connected to the inner side of the second bracket (6).

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