Carton discharge apparatus

Abstract

The utility model provides a carton discharging device, including push mechanism, stacking mechanism, jacking mechanism, the stacking mechanism includes a plurality of interval arrangement's stacking conveyer belt, a plurality of stacking conveyer belt front end is stacking part, push mechanism is close to the feed end setting of stacking part is used for pushing the carton of stacking part stacking to the discharge conveyer belt, including push frame, lifting assembly, push frame can move up and down through lifting assembly, the jacking mechanism is located the below of stacking part, including a plurality of in each stacking conveyer belt interval among jacking wheel, jacking wheel is close to the discharge end setting of stacking part. The utility model discloses through technical improvement upgrade, can discharge the remaining any number of paperboard of stacking part once, need not stop machine to adopt manual removal, has improved production efficiency, has saved the manual cost, can realize continuous full automation production.

Description

Technical Field

[0001] This utility model relates to the field of cardboard box manufacturing technology, and in particular to a cardboard box discharge device. Background Technology

[0002] A typical carton printing production line includes processes such as paper feeding, printing, slotting, die-cutting, folding, and gluing. After gluing, the cartons are stacked and counted by a counting and discharge device before being transported to an automatic bundling machine for packaging into bundles for easy transport and sale.

[0003] Existing discharge devices typically have a baffle between the stacking mechanism and the discharge mechanism to prevent stacked cartons from tipping over, creating a height difference between the two. After each order is completed, this height difference results in some cardboard remaining in the stacking section of the stacking mechanism, which cannot be discharged. This requires manual removal of the remaining cardboard to discharge all the cardboard, increasing downtime, affecting production continuity, reducing production efficiency, and increasing additional labor costs, thus hindering the fully automated production of the entire machine. Utility Model Content

[0004] The present invention aims to provide a carton discharge device to overcome the shortcomings of the prior art.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a carton discharge device, including a pushing mechanism, a stacking mechanism, and a lifting mechanism. The stacking mechanism includes multiple stacking conveyor belts arranged at intervals, with the front ends of the multiple stacking conveyor belts forming stacking sections, which are located between the infeed conveyor belt and the discharge conveyor belt. The pushing mechanism is located near the infeed end of the stacking section and is used to push the stacked cartons in the stacking section to the discharge conveyor belt. It includes a pushing frame and a lifting assembly, and the pushing frame can move up and down through the lifting assembly. The lifting mechanism is located below the stacking section and includes multiple lifting wheels arranged in the intervals of each stacking conveyor belt. The lifting wheels are located near the discharge end of the stacking section.

[0006] Furthermore, in the aforementioned carton discharge device, the lifting mechanism further includes a lifting cylinder and a lifting plate. The lifting cylinder is mounted on the stacking mechanism, and its output end is provided with a lifting plate. Multiple lifting wheels are arranged side by side above the lifting plate.

[0007] Furthermore, in the aforementioned carton discharge device, the lifting mechanism further includes an extension rod and a lifting wheel seat. Each lifting wheel is mounted on a corresponding lifting wheel seat and is rotatably connected to the lifting wheel seat. The extension rod is inserted into each stacking conveyor belt interval, with its upper end connected to the lifting wheel seat and its lower end connected to the lifting plate.

[0008] Furthermore, in the aforementioned carton discharge device, the pushing mechanism further includes a driving assembly for driving the pushing frame to move horizontally. The driving assembly includes a pushing slide bar, a sliding plate, a main rotating shaft, a driven rotating shaft, and a servo motor. The output end of the servo motor is connected to the main rotating shaft via a coupling. Both the driven and main rotating shafts are fixed to the pushing mounting frame via bearing seats, and synchronous pulleys are provided at corresponding positions on the driven and main rotating shafts. A synchronous belt is wound around the synchronous pulleys at the corresponding positions. Multiple pushing slide bars are provided and arranged along the synchronous belt conveying direction. A corresponding slide rail is provided below each pushing slide bar. A slider that cooperates with the slide rail is provided on the pushing mounting frame. The ends of the multiple pushing slide bars are connected to sliding plates. The pushing frame and the lifting assembly are both connected to the sliding plates.

[0009] Furthermore, in the aforementioned carton discharge device, the pusher frame includes an upper connecting plate and a plurality of push rods disposed below the upper connecting plate, and the bottom of the push rods is provided with inserts that can be inserted into stacked cartons.

[0010] Furthermore, in the aforementioned carton discharge device, the lifting assembly includes a lifting cylinder and guide rods. The lifting cylinder is fixed on a sliding plate, and its telescopic end is connected to the upper end of the pusher frame. Multiple guide rods are provided on the pusher frame and are slidably connected to linear bearings provided on the sliding plate.

[0011] Furthermore, the aforementioned carton discharge device also includes a paper pressing mechanism, which includes at least one paper pressing component.

[0012] Furthermore, in the aforementioned carton discharge device, the paper pressing assembly includes a second slide rail and a paper pressing frame. The second slide rail is mounted on the push mounting frame of the push mechanism. The paper pressing frame is slidably connected to the second slide rail via a slider, and the paper pressing frame is provided with multiple paper pressing wheels. The multiple paper pressing wheels are arranged along the carton conveying direction to press against the top of the stacked cartons.

[0013] Compared with the prior art, the beneficial effects of this utility model are: through technical improvement and upgrading, this utility model can discharge any number of remaining cardboard sheets in the stacking section at once, without stopping the machine to manually remove the remaining cardboard sheets in the equipment. The equipment can discharge them automatically, reducing order completion time, improving production efficiency, saving labor costs, and realizing continuous fully automated production. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of the carton discharge device of this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of the carton discharge device of this utility model;

[0017] Figure 3 This is a schematic diagram of the lifting mechanism of the carton discharge device of this utility model;

[0018] Figure 4 This is a schematic diagram of the pushing mechanism of the carton discharge device of this utility model;

[0019] In the diagram: 1. Pushing mechanism; 11. Pushing frame; 111. Upper connecting plate; 112. Pushing rod; 113. Insert plate; 12. Lifting assembly; 121. Lifting cylinder; 122. Guide rod; 13. Drive assembly; 131. Pushing slide bar; 132. Sliding plate; 133. Main shaft; 134. Slave shaft; 135. Servo motor; 136. Pushing mounting frame; 137. Synchronous pulley; 138. Slide rail one;

[0020] 2. Stacking mechanism; 21. Stacking section;

[0021] 3. Lifting mechanism; 31. Lifting wheel; 32. Lifting cylinder; 33. Lifting plate; 34. Extension rod; 35. Lifting wheel seat;

[0022] 4. Discharge conveyor belt;

[0023] 5. Paper pressing mechanism; 51. Slide rail 2; 52. Paper pressing frame; 53. Paper pressing roller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example

[0026] like Figure 1-4As shown, a carton discharge device includes a pushing mechanism 1, a stacking mechanism 2, and a lifting mechanism 3. The stacking mechanism 2 includes multiple stacking conveyor belts arranged at intervals, with the front ends of the multiple stacking conveyor belts forming stacking sections 21. The stacking sections 21 are located between the feeding conveyor belt (not shown in the figure) and the discharging conveyor belt 4. The pushing mechanism 1 is located near the feeding end of the stacking section 21 and is used to push the stacked cartons in the stacking section 21 to the discharging conveyor belt 4. It includes a pushing frame 11 and a lifting assembly 12. The pushing frame 11 can move up and down through the lifting assembly 12. The lifting mechanism 3 is located below the stacking section 21 and includes multiple lifting wheels 31 arranged in the intervals of each stacking conveyor belt. The lifting wheels 31 are located near the discharging end of the stacking section 21. The lifting wheel 31 and the pushing frame 11 are located at both ends of the cardboard. The two work together to lift the remaining cardboard in the stacking section 21 to the pushing height (the height of the discharge conveyor belt), making up for the height difference. Then, the cardboard is pushed to the discharge conveyor belt through the pushing mechanism 1 to realize the automatic discharge of the cardboard.

[0027] Among them, such as Figure 1-3 As shown, the lifting mechanism 3 also includes a lifting cylinder 32, a lifting plate 33, an extension rod 34, and a lifting wheel seat 35. The lifting cylinder 32 is mounted on the stacking mechanism 2, and its output end is provided with a lifting plate 33. Multiple lifting wheels 31 are arranged side by side above the lifting plate 33. Each lifting wheel 31 is mounted on a corresponding lifting wheel seat 35 and is rotatably connected to the lifting wheel seat 35. The extension rod 34 is inserted in each stacking conveyor belt interval, with its upper end connected to the lifting wheel seat 35 and its lower end connected to the lifting plate 33.

[0028] In addition, such as Figure 1 , 2As shown in Figure 4, the pushing mechanism 1 further includes a driving assembly 13 for driving the pushing frame 11 to translate. The driving assembly 13 includes a pushing slide rod 131, a sliding plate 132, a main rotating shaft 133, a driven rotating shaft 134, and a servo motor 135. The output end of the servo motor 135 is connected to the main rotating shaft 133 via a coupling. The driven rotating shaft 134 and the main rotating shaft 133 are both fixed on the pushing mounting frame 136 via bearing seats. Synchronous pulleys 137 are provided at corresponding positions on the driven rotating shaft 134 and the main rotating shaft 133. A synchronous belt is wound around the synchronous pulleys 137 at the corresponding positions. There are multiple pushing slide rods 131 arranged along the synchronous belt conveying direction. A corresponding slide rail 138 is provided below the pushing slide rod 131. A slider that cooperates with the slide rail 138 is provided on the pushing mounting frame 136. The ends of the multiple pushing slide rods 131 are connected to the sliding plate 132. The pushing frame 11 and the lifting assembly 12 are both connected to the sliding plate 132. This utility model uses a servo motor driven synchronous belt transmission structure to drive the pusher 11 to move horizontally. Its push speed is controllable and adjustable, and the push stroke is also adjustable. It is easy to adjust. According to the size of the cardboard, the servo drive component automatically calculates the push distance, which can adapt to the push of more sizes of carton.

[0029] The pusher frame 11 includes an upper connecting plate 111 and a plurality of push rods 112 disposed below the upper connecting plate 111. The bottom of the push rod 112 is provided with an insert 113 that can be inserted into stacked cartons.

[0030] The lifting assembly 12 includes a lifting cylinder 121 and guide rods 122. The lifting cylinder 121 is fixed on the sliding plate 132, and its telescopic end is connected to the upper end of the pusher frame 11. Multiple guide rods 122 are provided, located on the pusher frame 11, and are slidably connected to linear bearings provided on the sliding plate 132. In this embodiment, there are two guide rods 122, located on both sides of the lifting cylinder 121, and corresponding to the push rods 112 one by one.

[0031] In addition, such as Figure 1 , 2 As shown, the aforementioned carton discharge device also includes a paper pressing mechanism 5. The paper pressing mechanism 5 includes at least one paper pressing component. In this embodiment, two paper pressing components are provided, positioned between adjacent cardboard sheets. Each paper pressing component includes a second slide rail 51 and a paper pressing frame 52. The second slide rail 51 is mounted on the push mounting frame 136 of the push mechanism 1. The paper pressing frame 52 is slidably connected to the second slide rail 51 via a slider, and the paper pressing frame 52 is provided with multiple paper pressing wheels 53. These multiple paper pressing wheels 53 are arranged along the carton conveying direction to press against the top of the stacked cartons. The paper pressing frame 52 and the paper pressing wheels 53 are in a floating state, movably connected to the stacked cardboard sheets, and rise and fall with the height of the cardboard stack, ensuring that the cartons are stacked neatly and discharged off-center.

[0032] The working principle of this utility model is as follows: After the current order is completed, the lifting cylinder 32 is started, driving the lifting wheel 31 to rise. The lifting wheel 31 lifts and supports the front end of the remaining cardboard. Then, the insert plate 113 of the pusher hooks the tail end of the cardboard. The lifting cylinder 121 drives the pusher 11 to rise. At this time, the cardboard rises to the height of the discharge conveyor belt 4 through the cooperation of the lifting wheel 31 and the insert plate 113. Then, the drive assembly 13 drives the pusher 11 to move, pushing the cardboard to the discharge conveyor belt 4, and discharging all the remaining cardboard on the stacking part 21.

[0033] This utility model, through technological improvements and upgrades, can discharge any number of remaining cardboard sheets in the stacking section at once, eliminating the need to stop the machine and manually remove the remaining cardboard from the equipment. The equipment can discharge the cardboard automatically, reducing order completion time, improving production efficiency, saving labor costs, and enabling continuous fully automated production.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cardboard box discharge device, characterized in that: The system includes a pushing mechanism, a stacking mechanism, and a lifting mechanism. The stacking mechanism comprises multiple stacking conveyor belts spaced apart, with each stacking conveyor belt having a stacking section at its front end, located between the infeed conveyor belt and the discharge conveyor belt. The pushing mechanism is located near the infeed end of the stacking section and is used to push the stacked cartons to the discharge conveyor belt. It includes a pushing frame and a lifting assembly, with the pushing frame capable of moving up and down via the lifting assembly. The lifting mechanism is located below the stacking section and includes multiple lifting wheels located between the stacking conveyor belts, with the lifting wheels located near the discharge end of the stacking section.

2. The carton discharge device according to claim 1, characterized in that: The lifting mechanism also includes a lifting cylinder and a lifting plate. The lifting cylinder is mounted on the stacking mechanism, and its output end is provided with a lifting plate. Multiple lifting wheels are arranged side by side above the lifting plate.

3. The carton discharge device according to claim 2, characterized in that: The lifting mechanism also includes an extension rod and a lifting wheel seat. Each lifting wheel is installed on a corresponding lifting wheel seat and is rotatably connected to the lifting wheel seat. The extension rod is inserted in each stacking conveyor belt interval, with its upper end connected to the lifting wheel seat and its lower end connected to the lifting plate.

4. The carton discharge device according to claim 1, characterized in that: The pushing mechanism further includes a driving component for driving the pushing frame to move horizontally. The driving component includes a pushing slide bar, a sliding plate, a main rotating shaft, a driven rotating shaft, and a servo motor. The output end of the servo motor is connected to the main rotating shaft via a coupling. Both the driven and main rotating shafts are fixed to the pushing mounting frame via bearing seats. Synchronous pulleys are provided at corresponding positions on the driven and main rotating shafts, and a synchronous belt is wound around the corresponding synchronous pulleys. Multiple pushing slide bars are provided and arranged along the synchronous belt conveying direction. A corresponding slide rail is provided below each pushing slide bar. A slider that cooperates with the slide rail is provided on the pushing mounting frame. The ends of the multiple pushing slide bars are connected to sliding plates. The pushing frame and the lifting component are both connected to the sliding plates.

5. The carton discharge device according to claim 4, characterized in that: The pusher includes an upper connecting plate and a plurality of push rods located below the upper connecting plate. The bottom of the push rods is provided with inserts that can be inserted into stacked cartons.

6. The carton discharge device according to claim 4, characterized in that: The lifting assembly includes a lifting cylinder and guide rods. The lifting cylinder is fixed on a sliding plate, and its telescopic end is connected to the upper end of the pusher frame. Multiple guide rods are provided on the pusher frame and are slidably connected to a linear bearing provided on the sliding plate.

7. The carton discharge device according to claim 1, characterized in that: It also includes a paper pressing mechanism, which includes at least one paper pressing component.

8. The carton discharge device according to claim 7, characterized in that: The paper pressing assembly includes a second slide rail and a paper pressing frame. The second slide rail is installed on the push mounting frame of the push mechanism. The paper pressing frame is slidably connected to the second slide rail via a slider. The paper pressing frame is provided with multiple paper pressing wheels, which are arranged along the carton conveying direction to press against the top of the stacked cartons.

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