A high speed separation mechanism

Abstract

The utility model discloses a high -speed separation mechanism, this mechanism aims at solving the separation and handling of product of the separation mechanism of current adoption double motor drive mode to realize, difficult to satisfy high -speed separation and production demand's problem. The mechanism includes fixed frame, installs conveying assembly, driving part and sensor support on fixed frame, is provided with separation assembly on conveying assembly, and the downside of separation assembly is provided with transfer frame, and separation assembly is used for making the product in conveying assembly divide into separate individual;Driving part is installed on fixed frame, and the output of driving part is installed with first cam and second cam. The utility model through using a motor, and the output of motor is installed with first cam and second cam, and the basic mechanism frame is formed, and through motor rotation a circle, completes the action of separation and conveyance once, can realize high -speed separation compared with double motor control, better satisfy production demand.

Description

Technical Field

[0001] This utility model belongs to the field of separation equipment technology, and specifically relates to a high-speed separation mechanism. Background Technology

[0002] In modern industrial production, the efficient operation of automated production lines is crucial. Separating products from one after another on a linear vibrating feeder into individual units and then transporting them to the next workstation is an indispensable part of many production processes, especially in the manufacturing of electronic products, where electronic components need to be precisely separated from the vibrating feeder and transported to the assembly station. Existing separation mechanisms use a dual-motor drive to achieve product separation and handling. However, in practical applications, when high-speed product separation is required, the speed is limited by the dual-motor control, which can easily lead to problems such as decreased separation accuracy, product jamming, motor overheating, or even damage, making it difficult to meet production needs. Utility Model Content

[0003] (1) Technical problems to be solved In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-speed separation mechanism. This mechanism aims to solve the problem that the existing separation mechanism uses a dual-motor drive to achieve product separation and handling, which is difficult to meet the needs of high-speed separation and production.

[0004] (2) Technical solution To address the aforementioned technical problems, this utility model provides a high-speed separation mechanism, comprising a fixed frame, a conveying assembly mounted on the fixed frame, a driving component, and a sensor bracket. A separation component is mounted on the conveying assembly, and a transfer frame is mounted below the separation component. The separation component separates the products within the conveying assembly into individual units. The driving component is mounted on the fixed frame, and its output end is equipped with a first cam and a second cam. The first cam moves the products within the separation component into the transfer frame, and the second cam causes the transfer frame to transfer the products within the separation component. One end of the sensor bracket is fixedly connected to the fixed frame, and a detection sensor is mounted on the other end of the sensor bracket.

[0005] Preferably, the fixed frame includes a base plate, and two side plates are fixedly connected to the left and right sides of the upper surface of the base plate, and a vertical plate is fixedly connected to the rear side of the two side plates.

[0006] Furthermore, the conveying assembly includes two fixed rods fixedly connected to the top of the two side plates. A first conveying rod and a second conveying rod are respectively installed on the left and right sides of the upper surface of the two fixed rods. The first conveying rod has a conveying channel, and the second conveying rod has a transfer channel. The conveying channel and the transfer channel are at different heights.

[0007] Furthermore, the separation component includes a mounting baffle, the lower surface of which is fixedly connected to two third limiting rods, and a separation channel is provided between the two third limiting rods and the mounting baffle.

[0008] Furthermore, the transfer frame includes a movable plate movably connected to the front of the vertical plate. The top of the movable plate extends between two fixed rods and is fixedly connected to two stops. A vertical elongated hole is provided at the bottom of the movable plate. A first rotating wheel is installed on the outer surface of the second cam and is located inside the elongated hole.

[0009] Furthermore, a first slider is fixedly connected to the back of the movable plate, and a first horizontal guide rail is fixedly connected to the front of the vertical plate, with the first slider slidably connected to the first guide rail.

[0010] Furthermore, the driving component is a motor, which is fixedly connected to the rear side of the upper surface of the base plate. A front mounting plate is fixedly connected to the mounting baffle, and a rear mounting plate is installed at the other end of the front mounting plate. A second slider is fixedly connected to the rear mounting plate. A second guide rail is fixedly connected to the back of the vertical plate. The second slider is slidably connected to the second guide rail. A second rotating wheel is installed at the bottom of the rear mounting plate. A groove is opened on the first cam, and the second rotating wheel is located inside the groove.

[0011] Furthermore, a third slider is fixedly connected to the rear top of the front mounting plate, and a third guide rail is fixedly connected to the front top of the rear mounting plate. The third slider is slidably connected to the third guide rail. A lead screw is fixedly connected to the top of the rear mounting plate, and the top of the lead screw passes through the front mounting plate and is threaded with two locking nuts.

[0012] Furthermore, the sensor bracket includes a crossbar fixedly connected to the front of the two side plates, an L-shaped rod fixedly connected to the upper surface of the crossbar, and a mounting rod fixedly connected to the back of the L-shaped rod.

[0013] Furthermore, the detection sensor includes a transmitter, a receiver, and a stop lever. The transmitter and the stop lever are mounted on an L-shaped rod, and the receiver is mounted on a mounting rod. The separation assembly has a clearance hole that communicates with the separation channel. The bottom end of the clearance hole passes through the fixing rod, and the other end of the stop lever extends into the clearance hole.

[0014] (3) Beneficial effects Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model uses a motor and installs a first cam and a second cam at the output end of the motor to form a basic mechanism. In use, the product coming out of the linear vibration enters the conveying channel of the conveying component, and then enters the separation channel of the separation component. The first cam controls the up and down separation action of the separation component, and the second cam drives the transfer frame to transfer the product in the separation component to the next station. Thus, one rotation of the motor completes one separation and transfer action. Compared with dual motor control, it can achieve high-speed separation and better meet production needs. 2. After the separation component moves upward, it connects with the conveying channel; after the separation component moves downward, it connects with the transfer channel and blocks the conveying channel. At the same time, the product moves into the transfer rack, making separation very convenient. The height of the rear mounting plate can be adjusted by adjusting the two locking nuts, thereby adjusting the position of the separation channel and making the conveying more accurate. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a front view cross-sectional structural diagram of this utility model.

[0017] Figure 3 This is a schematic diagram of the left-side structure of this utility model.

[0018] Figure 4 This is a schematic diagram of the rear view structure of this utility model.

[0019] Figure 5 This is a schematic diagram of the structure of the separation component of this utility model.

[0020] Figure 6 This is a schematic diagram of the sensor bracket of this utility model.

[0021] The labels in the attached diagram are as follows: 1. Fixed frame; 2. Conveying assembly; 4. Separating assembly; 5. Transfer frame; 6. Drive component; 7. First cam; 8. Second cam; 9. Sensor bracket; 10. Detection sensor; 101. Base plate; 102. Side plate; 103. Vertical plate; 201. Fixed rod; 202. First conveying rod; 203. Second conveying rod; 204. Conveying channel; 205. Transfer channel; 401. Mounting baffle; 402. Third limiting rod; 403. Separating channel; 501. Movable plate; 502. Baffle. Block; 503, First slider; 504, First guide rail; 505, Elongated hole; 506, First rotating wheel; 601, Front mounting plate; 602, Rear mounting plate; 603, Second guide rail; 604, Second slider; 605, Second rotating wheel; 606, Wheel groove; 609, Third slider; 610, Third guide rail; 611, Lead screw; 612, Locking nut; 901, Crossbar; 902, L-shaped rod; 903, Mounting rod; 1001, Transmitter; 1002, Receiver; 1003, Stop bar; 1004, Clearance hole. Detailed Implementation

[0022] This specific embodiment is a high-speed separation mechanism, and its structural schematic diagram is shown below. Figures 1-6 As shown, the agency includes: A fixed frame 1 and a conveying assembly 2 installed on the fixed frame 1. A separation assembly 4 is provided on the conveying assembly 2. A transfer frame 5 is provided on the lower side of the separation assembly 4. The separation assembly 4 is used to separate the products in the conveying assembly 2 into individual units. The drive unit 6 is mounted on the fixed frame 1. The output end of the drive unit 6 is equipped with a first cam 7 and a second cam 8. The first cam 7 is used to move the product in the separation component 4 into the transfer frame 5. The second cam 8 is used to transfer the product in the separation component 4 into the transfer frame 5. The sensor bracket 9 is fixedly connected to the fixed frame 1 at one end, and the detection sensor 10 is installed at the other end of the sensor bracket 9.

[0023] like Figure 1 and Figure 6 As shown: In this embodiment, the fixed frame 1 includes a base plate 101, and two side plates 102 are fixedly connected to the left and right sides of the upper surface of the base plate 101. A vertical plate 103 is fixedly connected to the rear side of the two side plates 102.

[0024] like Figure 3 and Figure 4As shown: In this embodiment, the conveying assembly 2 includes two fixed rods 201 fixedly connected to the top of the two side plates 102. The left and right sides of the upper surface of the two fixed rods 201 are respectively equipped with a first conveying rod 202 and a second conveying rod 203. The first conveying rod 202 has a conveying channel 204, and the second conveying rod 203 has a transfer channel 205. The transfer channel 205 is located at the next work station for subsequent processing. The conveying channel 204 and the transfer channel 205 have different heights. Thus, after the separation assembly 4 moves upward, it connects with the conveying channel 204. After the separation assembly 4 moves downward, it connects with the transfer channel 205 and blocks the conveying channel 204. At the same time, the product moves into the transfer rack 5.

[0025] like Figure 1 and Figure 2 As shown: In this embodiment, the separation component 4 includes a mounting baffle 401, and two third limiting rods 402 are fixedly connected to the lower surface of the mounting baffle 401. A separation channel 403 is provided between the two third limiting rods 402 and the mounting baffle 401. In this way, the product coming out of the linear vibration enters the conveying channel 204 of the conveying component 2, and then enters the separation channel 403 of the separation component 4.

[0026] like Figure 1 and Figure 3 As shown: In this embodiment, the transfer frame 5 includes a movable plate 501 movably connected to the front of the vertical plate 103. The top of the movable plate 501 extends between two fixed rods 201 and is fixedly connected to two stops 502. The bottom of the movable plate 501 has a vertical elongated hole 505. A first rotating wheel 506 is mounted on the outer surface of the second cam 8. The first rotating wheel 506 is located in the elongated hole 505. A first slider 503 is fixedly connected to the back of the movable plate 501. A horizontal first guide rail 504 is fixedly connected to the front of the vertical plate 103. The first slider 503 is slidably connected to the first guide rail 504. When the second cam 8 rotates, it drives the first rotating wheel 506 to rotate. During the rotation, the first rotating wheel 506 moves in the elongated hole 505 and drives the movable plate 501 and the two stops 502 to move to the right to transfer the product to the next workstation. Thus, the drive component 6 rotates once to complete one transfer action.

[0027] In this embodiment, the driving component 6 is a motor and is fixedly connected to the rear side of the upper surface of the base plate 101. A front mounting plate 601 is fixedly connected to the mounting baffle 401, and a rear mounting plate 602 is mounted on the other end of the front mounting plate 601. A second slider 604 is fixedly connected to the rear mounting plate 602. A second guide rail 603 is fixedly connected to the back of the vertical plate 103. The second slider 604 is slidably connected to the second guide rail 603. A second rotating wheel 605 is mounted on the bottom end of the rear mounting plate 602. A wheel groove 606 is opened on the first cam 7. The second rotating wheel 605 is located inside the wheel groove 606. The inner wall of the wheel groove 606 is provided with a conveying protrusion and a separation recess. When the second cam 8 rotates, when the second rotating wheel 605 moves to the separation recess of the wheel groove 606, it drives the rear mounting plate 602, the front mounting plate 601 and the separation component 4 to move downward. At this time, the separation channel 403 is aligned with the transfer channel 205, thereby controlling the up and down separation action of the separation component 4 through the first cam 7.

[0028] In this embodiment, a third slider 609 is fixedly connected to the rear top of the front mounting plate 601, and a third guide rail 610 is fixedly connected to the front top of the rear mounting plate 602. The third slider 609 is slidably connected to the third guide rail 610. A lead screw 611 is fixedly connected to the top of the rear mounting plate 602. The top of the lead screw 611 passes through the front mounting plate 601 and is threaded with two locking nuts 612. By adjusting the two locking nuts 612, the height of the rear mounting plate 602 can be adjusted, thereby adjusting the position of the separation channel 403 and making the conveying more accurate.

[0029] In this embodiment, the sensor bracket 9 includes a crossbar 901 fixedly connected to the front of the two side plates 102. An L-shaped rod 902 is fixedly connected to the upper surface of the crossbar 901, and a mounting rod 903 is fixedly connected to the back of the L-shaped rod 902. The detection sensor 10 includes a transmitter 1001, a receiver 1002, and a stop bar 1003. The transmitter 1001 and the stop bar 1003 are mounted on the L-shaped rod 902, and the receiver 1002 is mounted on the mounting rod 903. The separation assembly 4 has a clearance hole 1004 communicating with the separation channel 403. The bottom end of the clearance hole 1004 passes through the fixed rod 201, and the other end of the stop bar 1003 extends into the clearance hole 1004. The light from the transmitter 1001 can be received by the receiver 1002 through the clearance hole 1004. After the product enters the separation channel 403 of the separation assembly 4, it will be blocked by the stop bar 1003. At the same time, the detection sensor 10 senses that the product has arrived at the correct position and causes the drive component 6 to start rotating.

[0030] Working principle: During use, the product exiting the linear vibration enters the conveying channel 204 of the conveying assembly 2, and then enters the separation channel 403 of the separation assembly 4 until the product is blocked by the stop bar 1003. At the same time, the detection sensor 10 senses that the product has arrived and causes the drive component 6 to start rotating. During the rotation of the drive component 6, it can drive the first cam 7 and the second cam 8 to rotate. When the second rotating wheel 605 moves to the separation recess of the wheel groove 606, it drives the rear mounting plate 602, the front mounting plate 601 and the separation assembly 4 to move downward. At this time, the separation channel 403 is aligned with the transfer channel 205. At the same time, during the rotation of the second cam 8, it can drive the movable plate 501 and the stop block 502 to move through the first rotating wheel 506. The stop block 502 pushes the product into the transfer channel 205. Thus, the drive component 6 rotates once, completing one separation and transfer action.

[0031] All technical features in this embodiment can be freely combined according to actual needs.

[0032] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A high-speed separation mechanism, characterized in that, include: A fixed frame (1) and a conveying assembly (2) mounted on the fixed frame (1), wherein a separation assembly (4) is provided on the conveying assembly (2), and a transfer frame (5) is provided on the lower side of the separation assembly (4). The separation assembly (4) is used to separate the products in the conveying assembly (2) into individual units. A drive unit (6) is mounted on a fixed frame (1). The output end of the drive unit (6) is equipped with a first cam (7) and a second cam (8). The first cam (7) is used to move the product in the separation assembly (4) into the transfer rack (5), and the second cam (8) is used to transfer the product in the separation assembly (4) by the transfer rack (5). A sensor bracket (9) is fixedly connected at one end to a fixed frame (1), and a detection sensor (10) is installed at the other end of the sensor bracket (9).

2. The high-speed separation mechanism according to claim 1, characterized in that, The fixed frame (1) includes a base plate (101), and two side plates (102) are fixedly connected to the left and right sides of the upper surface of the base plate (101), and a vertical plate (103) is fixedly connected to the rear side of the two side plates (102).

3. The high-speed separation mechanism according to claim 2, characterized in that, The conveying assembly (2) includes two fixed rods (201) fixedly connected to the top of two side plates (102). A first conveying rod (202) and a second conveying rod (203) are respectively installed on the left and right sides of the upper surface of the two fixed rods (201). A conveying channel (204) is opened on the first conveying rod (202), and a transfer channel (205) is opened on the second conveying rod (203). The heights of the conveying channel (204) and the transfer channel (205) are different.

4. The high-speed separation mechanism according to claim 3, characterized in that, The separation component (4) includes a mounting baffle (401), and two third limiting rods (402) are fixedly connected to the lower surface of the mounting baffle (401). A separation channel (403) is provided between the two third limiting rods (402) and the mounting baffle (401).

5. The high-speed separation mechanism according to claim 4, characterized in that, The transfer frame (5) includes a movable plate (501) movably connected to the front of the vertical plate (103). The top of the movable plate (501) extends between two fixed rods (201) and is fixedly connected to two stops (502). The bottom of the movable plate (501) is provided with a vertical elongated hole (505). The outer surface of the second cam (8) is equipped with a first rotating wheel (506), which is located inside the elongated hole (505).

6. The high-speed separation mechanism according to claim 5, characterized in that, The back of the movable plate (501) is fixedly connected to a first slider (503), and the front of the vertical plate (103) is fixedly connected to a first horizontal guide rail (504). The first slider (503) is slidably connected to the first guide rail (504).

7. The high-speed separation mechanism according to claim 6, characterized in that, The driving component (6) is a motor and is fixedly connected to the rear side of the upper surface of the base plate (101). A front mounting plate (601) is fixedly connected to the mounting baffle (401). A rear mounting plate (602) is installed at the other end of the front mounting plate (601). A second slider (604) is fixedly connected to the rear mounting plate (602). A second guide rail (603) is fixedly connected to the back of the vertical plate (103). The second slider (604) is slidably connected to the second guide rail (603). A second rotating wheel (605) is installed at the bottom end of the rear mounting plate (602). A wheel groove (606) is opened on the first cam (7). The second rotating wheel (605) is located inside the wheel groove (606).

8. The high-speed separation mechanism according to claim 7, characterized in that, A third slider (609) is fixedly connected to the rear side of the top end of the front mounting plate (601), and a third guide rail (610) is fixedly connected to the front side of the top end of the rear mounting plate (602). The third slider (609) is slidably connected to the third guide rail (610). A lead screw (611) is fixedly connected to the top end of the rear mounting plate (602). The top end of the lead screw (611) passes through the front mounting plate (601) and is threaded with two locking nuts (612).

9. The high-speed separation mechanism according to claim 8, characterized in that, The sensor bracket (9) includes a crossbar (901) fixedly connected to the front of the two side plates (102), an L-shaped rod (902) fixedly connected to the upper surface of the crossbar (901), and an mounting rod (903) fixedly connected to the back of the L-shaped rod (902).

10. The high-speed separation mechanism according to claim 9, characterized in that, The detection sensor (10) includes a transmitter (1001), a receiver (1002), and a stop bar (1003). The transmitter (1001) and the stop bar (1003) are mounted on an L-shaped rod (902), and the receiver (1002) is mounted on a mounting rod (903). The separation assembly (4) has a clearance hole (1004) that communicates with the separation channel (403). The bottom end of the clearance hole (1004) passes through the fixing rod (201), and the other end of the stop bar (1003) extends into the clearance hole (1004).

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