Automatic unpacking and feeding equipment

CN224604120UActive Publication Date: 2026-08-07SHENZHEN SAIFEI AUTOMATIC EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN SAIFEI AUTOMATIC EQUIP CO LTD
Filing Date
2025-08-28
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]由于现有技术设备被堆叠层数比较少,导致回收物料需要经常频繁更换,容易中断生产流程,降低连续作业的频率,且堆叠稳定性不足,容易使得因层数限制而导致空盒子堆放比较散乱,增加人工整理成本

Benefits of technology

[0014]本实用新型的有益技术效果:因在机架上面设置有拆解堆叠机械手臂机构,该所述拆解堆叠机械手臂机构包括直接安装在机架上端面的叠箱安装板,安装在叠箱安装板两端的纵向模组安装板,分别安装在纵向模组安装板上面的纵向模组,安装在纵向模组上面的纵向导轨,安装在纵向导轨上面的沿着X轴方向移动的纵向滑块,安装在两根纵向模组一端的用于控制纵向滑块沿着纵向导轨来回移动的叠箱传动传输机构;安装在两端的纵向滑块上面的横移支架,安装在横移支架两侧横向设置的横向导轨,安装在横向导轨上面的横向滑块,安装在横向滑块上面的第一机械手安装板,安装在第一机械手安装板上表面的机器机械手机构,安装在横移支架一侧的用于控制机器机械手沿着Y轴方向移动的横向模组。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224604120U_ABST
    Figure CN224604120U_ABST
Patent Text Reader

Abstract

The utility model relates to an automatic unpacking and feeding equipment, including frame shell, frame, inlet and outlet material cylinder line module, disassembling and stacking mechanical arm mechanism, unpacking and discharging mechanism, unpacking and taking spacer piece mechanism. When using, the 4 -axis angle of disassembling and stacking mechanical arm is used to carry out accurate grabbing action to liquid crystal panel workpiece, realizes the purpose of disassembling or stacking, thereby reaches the stability of improvement stacking, is favorable to the production efficiency. Because the unpacking and discharging mechanism is provided with the unpacking CCD vision system positioning mechanism, the positioning mechanism is used in cooperation with the unpacking and discharging mechanism, realizes the improvement processing accuracy. Compared with the similar product of prior art, the utility model still has the product adaptability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model application relates to the field of production equipment technology, and particularly to an automatic unpacking and loading device for handling LCD panels. Background Technology

[0002] In the existing technology, firstly, the material cart pushes the box full of LCD panels into the feed inlet of the equipment. Then, the robotic arm places the box containing the LCD panels into the feed roller conveyor line and sends it to the designated position for positioning. After positioning, it is transferred to the downstream belt conveyor. Then, the transfer robotic arm picks up the spacer between each LCD panel inside the box and picks it up to the designated position inside the already placed empty box. The feeding is carried out in a cyclical manner until the box containing the LCD panels is empty.

[0003] The empty material box roller filled with spacers is then conveyed to the empty box grabbing position, while the lifting and traversing mechanism under the LCD panel picking position transfers the empty box to the empty box receiving spacer position. The robotic arm grabs and recycles the empty box and places it on the recycling material cart, stacking them one by one. After the LCD panels inside the recycling material cart are filled, the recycling material cart is pulled to the designated location.

[0004] Because existing technology and equipment have a relatively small number of stacking layers, recycled materials need to be frequently replaced, which can easily interrupt the production process, reduce the frequency of continuous operation, and result in insufficient stacking stability. This leads to empty boxes being scattered and disorganized due to the limited number of layers, increasing manual sorting costs. In short, this results in poor stacking stability and low efficiency.

[0005] Furthermore, due to the large deviation in the material handling position of the robotic arm or manual assisted positioning, the LCD panel is easily collided and scratched with the robotic arm, causing damage to the LCD panel. At the same time, the accumulation of positioning errors will affect the subsequent conveying and processing accuracy. Utility Model Content

[0006] In view of this, the technical problem to be solved by the utility model application in this case is to provide an automatic unpacking and feeding device that can improve stacking stability, production efficiency, product adaptability and processing accuracy.

[0007] To address the aforementioned technical problems, the utility model application in this case provides an automatic unpacking and feeding device, comprising a frame housing, a frame installed inside the frame housing, and an infeed / outfeed roller conveyor module installed at the bottom of the frame; a disassembly and stacking robotic arm mechanism installed on one side of the upper end of the frame, an unpacking and discharging mechanism installed on the other side of the upper end of the frame, and an unpacking and separating mechanism installed on the conveyor module below the unpacking and discharging mechanism; the disassembly and stacking robotic arm mechanism and the unpacking and discharging mechanism are located in the same plane, and the unpacking and separating mechanism is located below the unpacking and discharging mechanism; the unpacking and discharging mechanism is equipped with the unpacking CCD vision system positioning mechanism; and a voice playback module is installed inside the infeed / outfeed roller conveyor module.

[0008] The disassembly and stacking robotic arm mechanism includes a stacking box mounting plate directly mounted on the upper surface of the frame, longitudinal module mounting plates mounted at both ends of the stacking box mounting plate, longitudinal modules mounted on the longitudinal module mounting plates, longitudinal guide rails mounted on the longitudinal modules, longitudinal sliders mounted on the longitudinal guide rails that move along the X-axis, and a stacking box transmission mechanism mounted at one end of each of the two longitudinal modules to control the longitudinal sliders to move back and forth along the longitudinal guide rails; a transverse support mounted on the longitudinal sliders at both ends, transverse guide rails mounted on both sides of the transverse support, transverse sliders mounted on the transverse guide rails, a first robotic arm mounting plate mounted on the transverse sliders, a robotic arm mechanism mounted on the upper surface of the first robotic arm mounting plate, and a transverse module mounted on one side of the transverse support to control the robotic arm to move along the Y-axis.

[0009] The robotic arm mechanism includes a longitudinal vertical rod mounted on a first robotic arm mounting plate, vertical racks mounted on both sides inside the longitudinal vertical rod, a drive gear meshing with the vertical racks, a motor mounting bracket mounted on the first robotic arm mounting plate, a longitudinal motor mounted on the motor mounting bracket and connected to the drive gear; a second robotic arm mounting plate mounted at the end of the longitudinal vertical rod, a Q-axis rotary motor mounted on the second robotic arm mounting plate, a first Q-axis rotary mechanism mounted at the lower end of the Q-axis rotary motor and connected to the Q-axis rotary motor, an automatic clamping and adsorption assembly mounted at the lower end of the first Q-axis rotary mechanism for adsorption and automatic clamping, and a liquid crystal panel workpiece adsorbed below the automatic clamping and adsorption assembly.

[0010] Further defined, the unpacking and separator removal mechanism includes a separator frame placed directly on the transport line module, two longitudinal separator modules mounted on the separator frame, separator guide rails mounted on the longitudinal separator modules, separator sliders mounted on the separator guide rails that move back and forth along the X-axis direction, a transversely arranged transverse moving bracket mounted on the separator sliders, and an unpacking and discharging mechanism mounted on the transverse moving brackets.

[0011] Further defined, the unpacking and discharging mechanism includes a partition mounting plate mounted on a transverse moving bracket, a Z-axis longitudinal module mounted on the partition mounting plate, a Z-axis longitudinal guide rail mounted on the front of the Z-axis longitudinal module, a front sliding plate mounted on the front of the Z-axis longitudinal guide rail, a partition mechanism frame mounted on the front sliding plate, a second Q-axis rotating mechanism mounted inside the partition mechanism frame, a suction cup assembly mounted below the second Q-axis rotating mechanism, and a vacuum control element mounted on the side of the partition mechanism frame.

[0012] A back mounting plate is installed on the back of the Z-axis longitudinal guide rail; a transverse sliding block for the partition is installed on the back mounting plate; a transverse guide rail for the partition is installed on the back of the transverse sliding block; a Y-axis transverse module for the partition is installed on the back of the transverse guide rail; a partition fixing bracket is installed on the Y-axis transverse module; and a partition transfer mechanism is installed inside the two longitudinal partition modules to drive the transverse moving bracket to move along the X-axis direction.

[0013] Further defining the unpacking, the CCD vision system positioning mechanism includes two vertically positioned positioning rods on both sides, a positioning horizontal rod installed at the upper end of the two positioning vertical rods, a CCD positioning mounting plate installed at the middle position of the positioning horizontal rod, a CCD support mechanism installed on the CCD positioning mounting plate, and a CCD optical element installed on the CCD support mechanism.

[0014] The beneficial technical effects of this utility model are as follows: A disassembly and stacking robotic arm mechanism is installed on the frame. This disassembly and stacking robotic arm mechanism includes a stacking box mounting plate directly mounted on the upper surface of the frame; longitudinal module mounting plates mounted at both ends of the stacking box mounting plate; longitudinal modules mounted on the longitudinal module mounting plates; longitudinal guide rails mounted on the longitudinal modules; longitudinal sliders mounted on the longitudinal guide rails that move along the X-axis; a stacking box transmission mechanism mounted at one end of each of the two longitudinal modules to control the longitudinal sliders to move back and forth along the longitudinal guide rails; a transverse support mounted on the longitudinal sliders at both ends; transverse guide rails mounted on both sides of the transverse support; transverse sliders mounted on the transverse guide rails; a first robotic arm mounting plate mounted on the transverse slider; a robotic arm mechanism mounted on the upper surface of the first robotic arm mounting plate; and a transverse module mounted on one side of the transverse support to control the robotic arm to move along the Y-axis.

[0015] The robotic arm mechanism includes a longitudinal vertical rod mounted on a first robotic arm mounting plate, vertical racks mounted on both sides inside the longitudinal vertical rod for controlling the Z-axis direction, a drive gear meshing with the vertical racks, a motor mounting bracket mounted on the first robotic arm mounting plate, a longitudinal motor mounted on the motor mounting bracket and connected to the drive gear, a second robotic arm mounting plate mounted at the end of the longitudinal vertical rod, a Q-axis rotary motor mounted on the second robotic arm mounting plate, a first Q-axis rotary mechanism mounted at the lower end of the Q-axis rotary motor and connected to the Q-axis rotary motor, an automatic clamping and adsorption assembly mounted at the lower end of the first Q-axis rotary mechanism for adsorption and automatic clamping, and a liquid crystal panel workpiece adsorbed below the automatic clamping and adsorption assembly.

[0016] In the disassembly and stacking robotic arm mechanism, multiple directional angles are controlled, including horizontal movement via the X-axis, forward and backward adjustment via the Y-axis, lifting and lowering direction via the Z-axis, and rotation angle via the Q-axis, to achieve precise positioning of the empty boxes and ensure that each layer of empty boxes is vertically aligned.

[0017] The infeed and discharge roller conveyor module is equipped with a voice playback module. When the number of stacked layers reaches a set number, the voice playback module is triggered to broadcast a voice prompt, reminding manual relocation in a timely manner. This reduces the frequency of empty box recycling vehicle replacement, extends continuous operation time, and enables stable stacking of high-level structures to avoid instability caused by excessive stacking, thus reducing manual intervention. Ultimately, this improves stacking stability and increases production efficiency.

[0018] Furthermore, the unpacking and unloading mechanism is equipped with the unpacking CCD vision system positioning mechanism; the unpacking CCD vision system positioning mechanism includes two vertically arranged positioning rods on both sides, a positioning horizontal rod installed at the upper end of the two positioning rods, a CCD positioning mounting plate installed at the middle position of the positioning horizontal rod, a CCD support mechanism installed on the CCD positioning mounting plate, and a CCD optical element installed on the CCD support mechanism.

[0019] The unpacking and discharging mechanism includes a partition mounting plate mounted on a transverse moving bracket, a Z-axis longitudinal module mounted on the partition mounting plate, a Z-axis longitudinal guide rail mounted on the front of the Z-axis longitudinal module, a front sliding plate mounted on the front of the Z-axis longitudinal guide rail, a partition mechanism frame mounted on the front sliding plate, a second Q-axis rotating mechanism mounted inside the partition mechanism frame, a suction cup assembly mounted below the second Q-axis rotating mechanism, and a vacuum control element mounted on the side of the partition mechanism frame.

[0020] A back mounting plate is installed on the back of the Z-axis longitudinal guide rail; a transverse sliding block for the partition is installed on the back mounting plate; a transverse guide rail for the partition is installed on the back of the transverse sliding block; a Y-axis transverse module for the partition is installed on the back of the transverse guide rail; a partition fixing bracket is installed on the Y-axis transverse module; and a partition transfer mechanism is installed inside the two longitudinal partition modules to drive the transverse moving bracket to move along the X-axis direction.

[0021] In operation, the unpacking and unloading mechanism works in conjunction with the CCD vision system positioning mechanism. The servo motors in the unpacking and unloading mechanism adjust the rotation of the X, Y, and Q axes of the gripping mechanism according to compensation values, ensuring that the gripping deviation is controlled within 0.1 mm. This eliminates the risk of collisions caused by mechanical positioning errors, as accumulated positioning errors affect subsequent conveying and processing accuracy, thus improving processing precision. Simultaneously, it can process products of different sizes or specifications, thereby improving product adaptability.

[0022] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0023] Figure 1 This is the overall three-dimensional surface of an automatic unpacking and feeding device according to the present invention; Figure 2 This is a partial perspective view of an automatic unpacking and feeding device according to the present invention; Figure 3 This is a perspective view of the disassembly and stacking robotic arm mechanism of this utility model; Figure 4 This is a perspective view of the robotic arm mechanism of this utility model; Figure 5 This is a perspective view of the feed and discharge roller conveyor module of this utility model; Figure 6 This is a perspective view of the unpacking and partition removal mechanism of this utility model; Figure 7 This is a perspective view of the unpacking and discharging mechanism of this utility model; Figure 8 for Figure 1 A magnified view of a section along line A in the middle; Figure 9 A perspective view of the positioning mechanism of the CCD vision system of this utility model; Detailed Implementation

[0024] In order to make the technical problem to be solved, the technical solution and the beneficial technical effects of this utility model clearer and more complete, the technical solution of this utility model will be further described in detail with reference to the following drawings and embodiments, so as to enable correct understanding. The specific embodiments described herein are only used to explain and illustrate the understanding of the technical solution of this utility model.

[0025] Please refer to Figures 1 to 9 As shown in the figure, the following describes an automatic unpacking and feeding device with reference to an embodiment. It includes a frame housing, a frame 1, an infeed and outfeed roller conveyor module 2, a disassembly and stacking robotic arm mechanism 3, an unpacking and discharging mechanism 4, an unpacking and partition removal mechanism 5, an unpacking CCD vision system positioning mechanism 6, and a voice playback module.

[0026] The disassembly and stacking robotic arm mechanism 3 includes a stacking box mounting plate 301 directly mounted on the upper surface of the frame 1, longitudinal module mounting plates 302 mounted at both ends of the stacking box mounting plate 301, longitudinal modules 303 mounted on the longitudinal module mounting plates 302 respectively, longitudinal guide rails 304 mounted on the longitudinal modules 303, longitudinal sliders 305 mounted on the longitudinal guide rails 304 that move along the X-axis, and a stacking box transmission mechanism 306 mounted at one end of the two longitudinal modules 303 for controlling the longitudinal sliders 305 to move back and forth along the longitudinal guide rails 304; a transverse support 307 mounted on the longitudinal sliders 305 at both ends, transverse guide rails 308 mounted on both sides of the transverse support 307, transverse sliders 309 mounted on the transverse guide rails 308, a first robotic arm mounting plate 310 mounted on the transverse sliders 309, a robotic arm mechanism mounted on the upper surface of the first robotic arm mounting plate 310, and a transverse module 311 mounted on one side of the transverse support 307 for controlling the robotic arm to move along the Y-axis.

[0027] The robotic arm mechanism includes a longitudinal vertical rod 312 mounted on a first robotic arm mounting plate 310, vertical racks 313 mounted on both sides inside the longitudinal vertical rod 312, a drive gear 314 meshing with the vertical racks 313, a motor mounting bracket 315 mounted on the first robotic arm mounting plate 310, a longitudinal motor 316 mounted on the motor mounting bracket 315 and connected to the drive gear 314; a second robotic arm mounting plate 317 mounted at the end of the longitudinal vertical rod 312, a Q-axis rotary motor 318 mounted on the second robotic arm mounting plate 317, a first Q-axis rotary mechanism 319 mounted at the lower end of the Q-axis rotary motor 318 and connected to the Q-axis rotary motor 318, an automatic clamping and adsorption assembly 320 for adsorption and automatic clamping function mounted at the lower end of the first Q-axis rotary mechanism 319, and a liquid crystal panel workpiece 321 adsorbed below the automatic clamping and adsorption assembly 320.

[0028] The unpacking and detaching mechanism 5 includes a detaching frame 501 directly placed on the transport line module, two longitudinal detaching modules 502 mounted on the detaching frame 501, a detaching guide rail 503 mounted on the longitudinal detaching modules 502, a detaching slider 504 mounted on the detaching guide rail 503 and moving back and forth along the X-axis direction, a transverse moving bracket 505 mounted on the detaching slider 504, and an unpacking and discharging mechanism mounted on the transverse moving bracket 505.

[0029] The unpacking and discharging mechanism 4 includes a partition mounting plate 401 mounted on a transverse moving bracket 505, a Z-axis longitudinal module 402 mounted on the partition mounting plate 401, a Z-axis longitudinal guide rail 403 mounted on the front of the Z-axis longitudinal module 402, a front sliding plate 404 mounted on the front of the Z-axis longitudinal guide rail 403, a partition mechanism frame 405 mounted on the front sliding plate 404, a second Q-axis rotating mechanism 406 mounted inside the partition mechanism frame 405, a suction cup assembly 407 mounted below the second Q-axis rotating mechanism 406, and a vacuum control element 408 mounted on the side of the partition mechanism frame 405.

[0030] A back mounting plate 409 is installed on the back of the Z-axis longitudinal guide rail 403; a transverse sliding block 410 for the partition is installed on the back mounting plate 409; a transverse guide rail 411 for the partition is installed on the back of the transverse sliding block 410; a Y-axis transverse module 412 for the partition is installed on the back of the transverse guide rail 411; and a partition fixing bracket 413 is installed on the Y-axis transverse module 412.

[0031] The unpacking CCD vision system positioning mechanism 6 includes two vertical positioning rods 601 arranged on both sides, a positioning crossbar 602 installed on the upper end of the two vertical positioning rods 601, a CCD positioning mounting plate 603 installed at the middle position of the positioning crossbar 602, a CCD support mechanism 604 installed on the CCD positioning mounting plate 603, and a CCD optical element 605 installed on the CCD support mechanism 604.

[0032] The outer shell of the frame is installed on the periphery of the frame 1. The frame shell is equipped with a human-machine interface screen 7, a real-time visual positioning display 8, and an inlet / outlet 9 on the adjacent side of the frame shell.

[0033] The inlet / outlet cylinder module is installed at the bottom of the inside of the frame 1. The disassembly and stacking robotic arm mechanism 3 is installed on one side of the upper end of the frame 1, and the unpacking and discharging mechanism 4 is installed on the other side of the upper end of the frame 1. The unpacking and separating mechanism 5 is installed on the conveyor line module, and the unpacking and separating mechanism 5 is located below the unpacking and discharging mechanism 4. The disassembly and stacking robotic arm mechanism 3 and the unpacking and discharging mechanism 4 are located in the same plane, and the unpacking and separating mechanism 5 is located below the unpacking and discharging mechanism 4. The unpacking and discharging mechanism 4 is equipped with the unpacking CCD vision system positioning mechanism 6. The inlet / outlet roller line module 2 is equipped with a voice playback module.

[0034] In the disassembly and stacking robotic arm mechanism 3, the longitudinal slider 305 drives the transverse support 307 to move along the longitudinal guide rail 304, achieving horizontal movement in the X-axis direction. The robotic arm mechanism then moves back and forth along the transverse support 307, achieving horizontal movement in the Y-axis direction. Movement in the Z-axis direction is achieved through the meshing of the vertical rack 313 and the drive gear 314, which in turn drives the entire robotic arm to move along the Z-axis. The first Q-axis rotation mechanism 318 drives the automatic clamping and adsorption assembly 320 to rotate 360 ​​degrees. This allows for multi-directional angle control, including horizontal movement via the X-axis, forward and backward adjustment via the Y-axis, lifting and lowering via the Z-axis, and rotation angle via the Q-axis. This ensures precise positioning of empty boxes and guarantees vertical alignment of each layer of empty boxes.

[0035] The infeed / outfeed roller conveyor module 2 is equipped with a voice playback module. When the number of stacked layers reaches a set number, the voice playback module is triggered to broadcast a voice prompt, reminding manual relocation in a timely manner. This reduces the frequency of empty box recycling vehicle replacement, extends continuous operation time, and enables stable high-level stacking to reduce manual intervention, thus improving stacking stability and increasing production efficiency.

[0036] The disassembly and stacking robotic arm mechanism 3, driven by four axes and linked to the voice playback module, achieves precise positioning for grasping empty boxes, ensuring vertical alignment of each layer. When stacking reaches 11 layers, sensors trigger a voice announcement, prompting timely manual relocation to prevent instability caused by excessive stacking. This achieves stable high-level stacking and reduces manual intervention. Consequently, it reduces the frequency of empty box recycling vehicle replacement, extends continuous operation time, and ensures stable high-level stacking, preventing empty boxes from tipping over.

[0037] The conveyor roller spacing inside module 2 is widened to accommodate a length of 1500mm, and the centering mechanism guide rail travel is extended to cover a width of 1000mm. The arm length of the disassembly and stacking robotic arm mechanism is increased to meet the radius requirements for grasping large-sized boxes. This structurally adaptable design allows the equipment to directly handle large-sized boxes without additional parameter adjustments or component replacements. This enables compatibility with large-sized LCD panel boxes without requiring equipment replacement, reducing equipment costs and changeover time for multi-specification production.

[0038] Furthermore, the unpacking and unloading mechanism 4 is equipped with the unpacking CCD vision system positioning mechanism 6; the unpacking CCD vision system positioning mechanism 6 includes two vertically arranged positioning rods 601 on both sides, a positioning horizontal rod 602 installed on the upper end of the two positioning vertical rods 601, a CCD positioning mounting plate 603 installed at the middle position of the positioning horizontal rod 602, a CCD support mechanism 604 installed on the CCD positioning mounting plate 603, and a CCD optical element 605 installed on the CCD support mechanism 604.

[0039] The unpacking and discharging mechanism 4 includes a partition mounting plate 401 mounted on a transverse moving bracket 505, a Z-axis longitudinal module 402 mounted on the partition mounting plate 401, a Z-axis longitudinal guide rail 403 mounted on the front of the Z-axis longitudinal module 402, a front sliding plate 404 mounted on the front of the Z-axis longitudinal guide rail 403, a partition mechanism frame 405 mounted on the front sliding plate 404, a second Q-axis rotating mechanism 406 mounted inside the partition mechanism frame 405, a suction cup assembly 407 mounted below the second Q-axis rotating mechanism 406, and a vacuum control element 408 mounted on the side of the partition mechanism frame 405.

[0040] A back mounting plate 409 is installed on the back of the Z-axis longitudinal guide rail 403; a transverse sliding block 410 for the partition is installed on the back mounting plate 409; a transverse guide rail 411 for the partition is installed on the back of the transverse sliding block 410; a Y-axis transverse module 412 for the partition is installed on the back of the transverse guide rail 411; and a partition fixing bracket 413 is installed on the Y-axis transverse module 412.

[0041] In use, the unpacking and unloading mechanism 4 works in conjunction with the CCD vision system positioning mechanism 6. The servo motor in the unpacking and unloading mechanism 4 adjusts the rotation of the X, Y, and Q axes of the gripping mechanism according to compensation values, ensuring that the gripping deviation is controlled within 0.1 mm. This eliminates the risk of collisions caused by mechanical positioning errors, as accumulated positioning errors affect subsequent conveying and processing accuracy, thus improving processing precision. Simultaneously, it can process products of different sizes or specifications, thereby improving product adaptability.

[0042] An online detection device is installed above the inlet and outlet, linked to the equipment control system. During operation, an integrated material height sensor monitors the material height at the inlet and the presence of material at the dispensing position in real time. If no material is present, the system triggers a foolproof mechanism, pausing the equipment and displaying a "material missing" message to prevent idling. If the material height exceeds the safe range, the control system adjusts the robotic arm's Z-axis trajectory to prevent collisions. Through the linkage between the sensor and control system, automatic judgment of material status and adaptive equipment adjustment are achieved. This reduces manual intervention, avoids energy waste from idling, and minimizes the risk of equipment collisions.

[0043] The integrated material height sensor incorporates a stacking layer counter, CCD accuracy detector, and fault alarm, all connected to the MES system via data interfaces to form a real-time storage database. When the integrated material height sensor collects real-time data such as the robotic arm's stacking layer count, CCD positioning accuracy, and material handling volume, this data is synchronized to the MES system and stored in the database. Managers can query historical data, analyze stacking rhythm bottlenecks, CCD alignment error patterns, etc., and optimize the stacking logic or adjust the vision algorithm accordingly to improve equipment performance. This achieves real-time monitoring and traceability of production data, supporting continuous equipment performance optimization.

[0044] The preferred embodiments of this utility model have been described above with reference to the accompanying drawings, but this does not limit the scope of the utility model's technical solution. Any modifications, equivalent substitutions, and improvements made by those skilled in the art without departing from the scope of protection and substantive rights of this utility model's technical solution shall be within the scope of the utility model's technical solution.

Claims

1. An automatic unpacking and feeding device, comprising a frame housing, a frame installed inside the frame housing, and an infeed / outfeed roller conveyor module installed at the bottom inside the frame; a disassembly and stacking robotic arm mechanism installed on one side of the upper end of the frame, an unpacking and discharging mechanism installed on the other side of the upper end of the frame, and an unpacking and separating mechanism installed on the conveyor module below the unpacking and discharging mechanism; the disassembly and stacking robotic arm mechanism and the unpacking and discharging mechanism are located in the same plane, and the unpacking and separating mechanism is located below the unpacking and discharging mechanism; characterized in that: The unpacking and discharging mechanism is equipped with the unpacking CCD vision system positioning mechanism; the infeed and discharge roller line module is equipped with a voice playback module. The disassembly and stacking robotic arm mechanism includes a stacking box mounting plate directly mounted on the upper surface of the frame, longitudinal module mounting plates mounted at both ends of the stacking box mounting plate, longitudinal modules mounted on the longitudinal module mounting plates, longitudinal guide rails mounted on the longitudinal modules, longitudinal sliders mounted on the longitudinal guide rails that move along the X-axis, and a stacking box transmission mechanism mounted at one end of the two longitudinal modules to control the longitudinal sliders to move back and forth along the longitudinal guide rails; a transverse support mounted on the longitudinal sliders at both ends, transverse guide rails mounted on both sides of the transverse support, transverse sliders mounted on the transverse guide rails, a first robotic arm mounting plate mounted on the transverse sliders, a robotic arm mechanism mounted on the upper surface of the first robotic arm mounting plate, and a transverse module mounted on one side of the transverse support to control the robotic arm to move along the Y-axis. The robotic arm mechanism includes a longitudinal vertical rod mounted on a first robotic arm mounting plate, vertical racks mounted on both sides inside the longitudinal vertical rod, a drive gear meshing with the vertical racks, a motor mounting bracket mounted on the first robotic arm mounting plate, a longitudinal motor mounted on the motor mounting bracket and connected to the drive gear; a second robotic arm mounting plate mounted at the end of the longitudinal vertical rod, a Q-axis rotary motor mounted on the second robotic arm mounting plate, a first Q-axis rotary mechanism mounted at the lower end of the Q-axis rotary motor and connected to the Q-axis rotary motor, an automatic clamping and adsorption assembly mounted at the lower end of the first Q-axis rotary mechanism for adsorption and automatic clamping, and a liquid crystal panel workpiece adsorbed below the automatic clamping and adsorption assembly.

2. The automatic unpacking and feeding equipment according to claim 1, characterized in that: The unpacking and detaching mechanism includes a detaching frame placed directly on the transport line module, two longitudinal detaching modules mounted on the detaching frame, a detaching guide rail mounted on the longitudinal detaching modules, a detaching slider mounted on the detaching guide rail that moves back and forth along the X-axis direction, a transversely arranged transverse moving bracket mounted on the detaching slider, and an unpacking and discharging mechanism mounted on the transverse moving bracket.

3. The automatic unpacking and feeding equipment according to claim 1 or 2, characterized in that: The unpacking and discharging mechanism includes a partition mounting plate mounted on a transverse moving bracket, a Z-axis longitudinal module mounted on the partition mounting plate, a Z-axis longitudinal guide rail mounted on the front of the Z-axis longitudinal module, a front sliding plate mounted on the front of the Z-axis longitudinal guide rail, a partition mechanism frame mounted on the front sliding plate, a second Q-axis rotating mechanism mounted inside the partition mechanism frame, a suction cup assembly mounted below the second Q-axis rotating mechanism, and a vacuum control element mounted on the side of the partition mechanism frame. A back mounting plate is installed on the back of the Z-axis longitudinal guide rail; a transverse sliding block for the partition is installed on the back mounting plate; a transverse guide rail for the partition is installed on the back of the transverse sliding block; a Y-axis transverse module for the partition is installed on the back of the transverse guide rail; a partition fixing bracket is installed on the Y-axis transverse module; and a partition transfer mechanism is installed inside the two longitudinal partition modules to drive the transverse moving bracket to move along the X-axis direction.

4. The automatic unpacking and feeding equipment according to claim 1, characterized in that: The unpacking CCD vision system positioning mechanism includes two vertical positioning rods set on both sides, a positioning horizontal rod installed at the upper end of the two positioning vertical rods, a CCD positioning mounting plate installed at the middle position of the positioning horizontal rod, a CCD support mechanism installed on the CCD positioning mounting plate, and a CCD optical element installed on the CCD support mechanism.