Automatic organic fertilizer product stacking and shaping device

Abstract

The utility model provides a kind of automatic organic fertilizer finished product stacking shaping device. The automatic organic fertilizer finished product stacking shaping device includes: the U-shaped base of L-shaped plate is fixedly installed in top portion;Rotary column is rotatably installed on the U-shaped base and is rotatably connected with the L-shaped plate;L-shaped frame is fixedly installed in the rotary column top end;Stacking shaping mechanism for carrying out stacking shaping to organic fertilizer finished product is located U-shaped base top portion;Displacement mechanism for controlling the horizontal and up-and-down movement of stacking shaping mechanism is arranged on the inner wall of L-shaped frame top portion;Jolt ram mechanism for controlling the vibration of stacking shaping mechanism is arranged in the displacement mechanism. The automatic organic fertilizer finished product stacking shaping device provided by the utility model has the advantages of jolt ram structure, stacking is not prone to collapse, and is easy to operate.

Description

Technical Field

[0001] This utility model relates to the field of finished organic fertilizer stacking and shaping technology, and in particular to an automatic finished organic fertilizer stacking and shaping device. Background Technology

[0002] The automatic palletizing and shaping device for finished organic fertilizer products is an integrated piece of equipment that combines automation and intelligence. Through the coordinated operation of sensors, vision systems and mechanical grippers, it achieves precise positioning, flattening and shaping of finished organic fertilizer products and efficient palletizing. It can significantly improve production efficiency, reduce labor costs, and ensure the stability and aesthetics of the stacking.

[0003] However, existing automatic stacking and shaping devices for finished organic fertilizer products often lack a compaction structure, so there may be large gaps after the fertilizer bags are stacked, and the stack is prone to collapse.

[0004] Therefore, it is necessary to provide an automatic palletizing and shaping device for finished organic fertilizer products to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem that existing automatic stacking and shaping devices for finished organic fertilizer products often lack a compaction structure and are prone to collapse during stacking, this utility model provides an automatic stacking and shaping device for finished organic fertilizer products.

[0006] The automatic stacking and shaping device for finished organic fertilizer products provided by this utility model includes: a U-shaped base with an L-shaped plate fixedly installed on the top; a rotating column rotatably installed on the U-shaped base and rotatably connected to the L-shaped plate; an L-shaped frame fixedly installed on the top of the rotating column; a stacking and shaping mechanism located on the top of the U-shaped base for stacking and shaping the finished organic fertilizer products; a displacement mechanism disposed on the inner wall of the top of the L-shaped frame for controlling the horizontal and vertical movement of the stacking and shaping mechanism; and a vibration mechanism disposed on the displacement mechanism for controlling the vibration of the stacking and shaping mechanism.

[0007] Preferably, the displacement mechanism includes: a longitudinal electric slide rail fixedly installed on the inner wall of the top of the L-shaped frame; a transverse electric slide rail fixedly installed on the output block of the longitudinal electric slide rail; and a hydraulic cylinder fixedly installed on the output block of the transverse electric slide rail.

[0008] Preferably, a vertical plate is fixedly installed on the top inner wall of the L-shaped frame, a guide rod is fixedly installed on the vertical plate, a slider is slidably sleeved on the guide rod, and the slider is fixedly connected to the transverse electric slide rail.

[0009] Preferably, the vibration compaction mechanism includes: a rectangular plate fixedly mounted on the output rod of the hydraulic cylinder; a sliding rod slidably mounted on the rectangular plate and having a limit block; a spring slidably sleeved on the sliding rod; a connecting plate fixedly mounted on the bottom end of the sliding rod; and a vibration motor fixedly mounted on the connecting plate.

[0010] Preferably, the palletizing and shaping mechanism includes: a vertical shaft rotatably mounted on the bottom of the connecting plate; a U-shaped plate fixedly mounted on the bottom end of the vertical shaft and having a mounting plate; a positioning plate fixedly mounted on the bottom of the mounting plate; a rotating shaft rotatably mounted on the positioning plate; a clamping arm fixedly sleeved on the rotating shaft; a transmission rod rotatably mounted on the mounting plate; a first bevel gear fixedly mounted on the bottom end of the transmission rod and meshing with the rotating shaft; a dual-shaft motor fixedly mounted on the top of the mounting plate; a transmission shaft mounted on the output shaft of the dual-shaft motor via a coupling and rotatably connected to the U-shaped plate; and a second bevel gear fixedly mounted on one end of the transmission shaft and meshing with the transmission rod.

[0011] Preferably, the bottom of the connecting plate is provided with a direction adjustment mechanism, which includes: a first servo motor fixedly installed at the bottom of the connecting plate; and a first flat gear fixedly installed on the output shaft of the first servo motor and on the vertical shaft and meshing with it.

[0012] Preferably, the U-shaped base is provided with a rotary drive mechanism, which includes: a second servo motor fixedly mounted on the U-shaped base; and a second flat gear fixedly mounted on the output shaft of the second servo motor and on the rotating column and meshing with each other.

[0013] Preferably, an AI camera is provided at the bottom of the mounting plate, a counterweight is provided on the U-shaped base, casters are provided at the bottom of the U-shaped base, and a controller is provided on the L-shaped frame.

[0014] Compared with related technologies, the automatic palletizing and shaping device for finished organic fertilizer products provided by this utility model has the following beneficial effects: This utility model provides an automatic palletizing and shaping device for finished organic fertilizer products. The main structure of the device consists of a U-shaped base, a rotating column, and an L-shaped frame. The L-shaped plate positions the rotating column. A displacement mechanism drives the palletizing and shaping mechanism to move horizontally and vertically. The palletizing and shaping mechanism shapes the finished organic fertilizer pile. A compaction mechanism compacts the palletized organic fertilizer to prevent collapse. A longitudinal electric slide rail drives the palletizing and shaping mechanism to move horizontally, and a transverse electric slide rail drives it to move horizontally. A hydraulic cylinder drives the palletizing and shaping mechanism to move vertically. Multiple sliders sliding on multiple guide rods guide and limit the longitudinal movement of the transverse electric slide rail. Multiple vibration motors drive two clamping arms to vibrate, compacting the palletized organic fertilizer to prevent collapse. A dual-shaft motor drives two transmission shafts to rotate. The shaft drives two transmission rods to rotate via multiple second bevel gears. The two transmission rods, in turn, drive two rotating shafts to rotate via multiple first bevel gears. These shafts, in turn, drive two clamping arms to rotate in opposite directions, thus controlling the opening and closing of the clamping arms. The clamping arms can pick up or oriented the packaged organic fertilizer for palletizing and shaping. A first servo motor and two first flat gears drive a vertical shaft to rotate, which indirectly drives the two clamping arms to rotate, thereby adjusting their orientation. A second servo motor and two second flat gears drive a rotating column to rotate. This column, through an L-shaped frame, drives the palletizing and shaping mechanism to move horizontally, allowing the device to remove the finished organic fertilizer from the truck bed and stack it on the cargo pile. An AI camera can visually capture and recognize the cargo pile. The controller uses this visual data to control the displacement and palletizing mechanisms for palletizing and shaping operations. Counterweights ensure the device's balance, and casters facilitate easy movement. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of the automatic palletizing and shaping device for finished organic fertilizer products provided by this utility model; Figure 2 for Figure 1 A top view of the U-shaped base; Figure 3 for Figure 1 An enlarged schematic diagram of part A shown in the figure.

[0016] The following are the labeling elements in the diagram: 1. U-shaped base; 2. L-shaped plate; 3. Rotating column; 4. L-shaped frame; 5. Longitudinal electric slide rail; 6. Transverse electric slide rail; 7. Hydraulic cylinder; 8. Vertical plate; 9. Guide rod; 10. Slider; 11. Rectangular plate; 12. Sliding rod; 13. Connecting plate; 14. Spring; 15. Limiting block; 16. Vibration motor; 17. Vertical shaft; 18. U-shaped plate; 19. Mounting plate; 20. Positioning plate; 21. Rotating shaft; 22. Clamping arm; 23. Transmission rod; 24. First bevel gear; 25. Dual-axis motor; 26. Transmission shaft; 27. Second bevel gear; 28. First servo motor; 29. ​​First flat gear; 30. Second servo motor; 31. Second flat gear; 32. AI camera; 33. Counterweight; 34. Universal wheel; 35. Controller. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Please refer to the following: Figure 1-3 ,in, Figure 1 A schematic diagram of a preferred embodiment of the automatic palletizing and shaping device for finished organic fertilizer products provided by this utility model; Figure 2 for Figure 1 A top view of the U-shaped base; Figure 3 for Figure 1 The enlarged schematic diagram of part A shown in the figure. The automatic stacking and shaping device for finished organic fertilizer includes: a U-shaped base 1 with an L-shaped plate 2 fixedly installed on top; a rotating column 3 rotatably installed on the U-shaped base 1 and rotatably connected to the L-shaped plate 2; an L-shaped frame 4 fixedly installed on the top of the rotating column 3; a stacking and shaping mechanism located on the top of the U-shaped base 1 for stacking and shaping the finished organic fertilizer; a displacement mechanism set on the inner wall of the top of the L-shaped frame 4 for controlling the horizontal and vertical movement of the stacking and shaping mechanism; and a vibration compaction mechanism set on the displacement mechanism for controlling the vibration of the stacking and shaping mechanism. The U-shaped base 1, rotating column 3, and L-shaped frame 4 constitute the main structure of the device. The L-shaped plate 2 can position the rotating column 3. The displacement mechanism can drive the stacking and shaping mechanism to move horizontally and vertically. The stacking and shaping mechanism can stack and shape the finished organic fertilizer pile. The vibration compaction mechanism can compact the stacked finished organic fertilizer to prevent the pile from collapsing.

[0019] The displacement mechanism includes: a longitudinal electric slide rail 5 fixedly installed on the inner wall of the top of the L-shaped frame 4; a transverse electric slide rail 6 fixedly installed on the output block of the longitudinal electric slide rail 5; and a hydraulic cylinder 7 fixedly installed on the output block of the transverse electric slide rail 6. The longitudinal electric slide rail 5 can drive the palletizing and shaping mechanism to move longitudinally and horizontally, the transverse electric slide rail 6 can drive the palletizing and shaping mechanism to move laterally and horizontally, and the hydraulic cylinder 7 can drive the palletizing and shaping mechanism to move up and down.

[0020] A vertical plate 8 is fixedly installed on the top inner wall of the L-shaped frame 4. A guide rod 9 is fixedly installed on the vertical plate 8. A slider 10 is slidably sleeved on the guide rod 9. The slider 10 is fixedly connected to the transverse electric slide rail 6. The longitudinal movement of the transverse electric slide rail 6 can be guided and limited by sliding multiple sliders 10 on multiple guide rods 9.

[0021] The compaction mechanism includes: a rectangular plate 11 fixedly installed on the output rod of the hydraulic cylinder 7; a sliding rod 12 slidably installed on the rectangular plate 11 and equipped with a limit block 15; a spring 14 slidably sleeved on the sliding rod 12; a connecting plate 13 fixedly installed at the bottom end of the sliding rod 12; and a vibration motor 16 fixedly installed on the connecting plate 13. Multiple vibration motors 16 can drive two clamping arms 22 to vibrate. The vibration of the two clamping arms 22 can compact the stacked organic fertilizer product to prevent the pile from collapsing.

[0022] The palletizing and shaping mechanism includes: a vertical shaft 17 rotatably mounted on the bottom of the connecting plate 13; a U-shaped plate 18 fixedly mounted on the bottom end of the vertical shaft 17 and equipped with a mounting plate 19; a positioning plate 20 fixedly mounted on the bottom of the mounting plate 19; a rotating shaft 21 rotatably mounted on the positioning plate 20; a clamping arm 22 fixedly sleeved on the rotating shaft 21; a transmission rod 23 rotatably mounted on the mounting plate 19; a first bevel gear 24 fixedly mounted on the bottom end of the transmission rod 23 and meshing with the rotating shaft 21; a dual-axis motor 25 fixedly mounted on the top of the mounting plate 19, the model of the dual-axis motor 25 being STP-28D300X; and a coupling. A transmission shaft 26 is installed on the output shaft of the dual-axis motor 25 and rotatably connected to the U-shaped plate 18; a second bevel gear 27 is fixedly installed on one end of the transmission shaft 26 and meshes with the transmission rod 23. The dual-axis motor 25 drives the two transmission shafts 26 to rotate. The two transmission shafts 26 drive the two transmission rods 23 to rotate through multiple second bevel gears 27. The two transmission rods 23 drive the two rotating shafts 21 to rotate through multiple first bevel gears 24. The two rotating shafts 21 drive the two clamping arms 22 to rotate in opposite directions, thereby controlling the opening and closing of the two clamping arms 22. The two clamping arms 22 can clamp or oriented the packaged organic fertilizer, thereby stacking and shaping it.

[0023] The bottom of the connecting plate 13 is provided with a direction adjustment mechanism, which includes: a first servo motor 28 fixedly installed at the bottom of the connecting plate 13, the first servo motor 28 being of model ECMA-C20807RS; and a first spur gear 29 fixedly installed on the output shaft of the first servo motor 28 and meshing with the vertical shaft 17. The first servo motor 28 and the two first spur gears 29 drive the vertical shaft 17 to rotate, and the vertical shaft 17 can indirectly drive the two clamping arms 22 to rotate, thereby adjusting the direction of the two clamping arms 22.

[0024] A rotary drive mechanism is provided on the U-shaped base 1. The rotary drive mechanism includes: a second servo motor 30 fixedly installed on the U-shaped base 1, the second servo motor 30 being of model MSMF102L1U; and a second spur gear 31 fixedly installed on the output shaft of the second servo motor 30 and on the rotating column 3 and meshing with each other. The second servo motor 30 and the two second spur gears 31 can drive the rotating column 3 to rotate. The rotating column 3 drives the palletizing and shaping mechanism to move horizontally through the L-shaped frame 4, so that the device can take out the finished organic fertilizer from the carriage and stack it on the cargo pile.

[0025] An AI camera 32, model iDS-2VPE13, is installed at the bottom of the mounting plate 19. A counterweight 33 is installed on the U-shaped base 1, and casters 34 are installed at the bottom of the U-shaped base 1. A controller 35 is installed on the L-shaped frame 4. The AI ​​camera 32 can perform visual imaging and recognition of the stack of goods. The controller 35 controls the displacement mechanism and the stacking and shaping mechanism to perform stacking and shaping operations based on the visual imaging and recognition data. The counterweight 33 can ensure the balance of the device, and the casters 34 can make the device easy to move.

[0026] The working principle of the automatic palletizing and shaping device for finished organic fertilizer products provided by this utility model is as follows: The longitudinal electric slide rail 5 drives the palletizing and shaping mechanism to move horizontally in the longitudinal direction, and the transverse electric slide rail 6 drives it to move horizontally in the transverse direction. The hydraulic cylinder 7 drives the palletizing and shaping mechanism to move up and down. Multiple sliders 10 sliding on multiple guide rods 9 guide and limit the longitudinal movement of the transverse electric slide rail 6. The dual-axis motor 25 drives two drive shafts 26 to rotate. The two drive shafts 26 drive two drive rods 23 to rotate through multiple second bevel gears 27. The two drive rods 23 drive two rotating shafts 21 to rotate through multiple first bevel gears 24. The two rotating shafts 21 drive two clamping arms 22 to rotate in opposite directions, thereby controlling the two clamping arms 22. The opening and closing mechanism, through two clamping arms 22, can clamp or oriented the packaged organic fertilizer, thereby stacking and shaping it. The AI ​​camera 32 can perform visual imaging and recognition of the pile. The controller 35 controls the displacement mechanism and the stacking and shaping mechanism to perform stacking and shaping operations based on the visual imaging and recognition data. The first servo motor 28 and two first flat gears 29 drive the vertical shaft 17 to rotate. The vertical shaft 17 can indirectly drive the two clamping arms 22 to rotate, thereby adjusting the direction of the two clamping arms 22. Multiple vibration motors 16 can drive the two clamping arms 22 to vibrate. The vibration of the two clamping arms 22 can compact the stacked organic fertilizer product and prevent the pile from collapsing. The second servo motor 30 and two second flat gears 31 can drive the rotating column 3 to rotate. The rotating column 3 drives the stacking and shaping mechanism to move horizontally through the L-shaped frame 4, so that the device can take out the finished organic fertilizer from the car and stack it on the cargo pile.

[0027] Compared with related technologies, the automatic palletizing and shaping device for finished organic fertilizer products provided by this utility model has the following beneficial effects: This utility model provides an automatic stacking and shaping device for finished organic fertilizer products. The main structure of the device consists of a U-shaped base 1, a rotating column 3, and an L-shaped frame 4. The rotating column 3 is positioned by an L-shaped plate 2. A displacement mechanism drives the stacking and shaping mechanism to move horizontally and vertically. The stacking and shaping mechanism stacks and shapes the finished organic fertilizer product. A vibration mechanism compacts the stacked organic fertilizer product to prevent collapse. A longitudinal electric slide rail 5 drives the stacking and shaping mechanism to move horizontally, and a transverse electric slide rail 6 drives it to move horizontally. A hydraulic cylinder 7 drives the stacking and shaping mechanism to move vertically. Multiple sliders 10 sliding on multiple guide rods 9 guide and limit the longitudinal movement of the transverse electric slide rail 6. Multiple vibration motors 16 drive two clamping arms 22 to vibrate, compacting the stacked organic fertilizer product to prevent collapse. A dual-shaft motor 25 drives two drive shafts 26 to rotate, which are connected by multiple second bevel gears. 27 drives two transmission rods 23 to rotate. The two transmission rods 23 drive two rotating shafts 21 to rotate through multiple first bevel gears 24. The two rotating shafts 21 drive two clamping arms 22 to rotate in opposite directions, thereby controlling the opening and closing of the two clamping arms 22. The two clamping arms 22 can clamp or oriented the packaged organic fertilizer, thereby stacking and shaping it. The first servo motor 28 and two first flat gears 29 drive the vertical shaft 17 to rotate. The vertical shaft 17 can indirectly drive the two clamping arms 22 to rotate, thereby adjusting the direction of the two clamping arms 22. The second servo motor 30 and two second flat gears 31 drive the rotating column 3 to rotate. The rotating column 3 drives the stacking and shaping mechanism to move horizontally through the L-shaped frame 4, so that the device can take out the finished organic fertilizer from the carriage and stack it on the cargo pile. The AI ​​camera 32 can perform visual shooting and recognition of the cargo pile. The controller 35 controls the displacement mechanism and the stacking and shaping mechanism to perform stacking and shaping operations based on the visual shooting and recognition data. The counterweight 33 can ensure the balance of the device. The casters 34 can make the device easy to move.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automatic stacking and shaping device for finished organic fertilizer products, characterized in that, include: A U-shaped base with an L-shaped plate fixedly installed on top; A rotating column rotatably mounted on the U-shaped base and rotatably connected to the L-shaped plate; An L-shaped frame fixedly installed at the top of the rotating column; A stacking and shaping mechanism located at the top of a U-shaped base for stacking and shaping finished organic fertilizer products; A displacement mechanism is installed on the inner wall of the top of the L-shaped frame to control the horizontal and vertical movement of the palletizing and shaping mechanism. A vibration compaction mechanism is installed in the displacement mechanism to control the vibration of the palletizing and shaping mechanism.

2. The automatic palletizing and shaping device for finished organic fertilizer products according to claim 1, characterized in that, The displacement mechanism includes: A longitudinal electric slide rail is fixedly installed on the inner wall of the top of the L-shaped frame; A transverse electric slide rail is fixedly installed on the longitudinal electric slide rail output block; A hydraulic cylinder is fixedly installed on the output block of the transverse electric slide rail.

3. The automatic stacking and shaping device for finished organic fertilizer products according to claim 2, characterized in that, A vertical plate is fixedly installed on the top inner wall of the L-shaped frame, a guide rod is fixedly installed on the vertical plate, a slider is slidably sleeved on the guide rod, and the slider is fixedly connected to the transverse electric slide rail.

4. The automatic palletizing and shaping device for finished organic fertilizer products according to claim 2, characterized in that, The vibration-damping mechanism includes: A rectangular plate fixedly installed on the output rod of the hydraulic cylinder; A sliding rod with a limit block is slidably mounted on the rectangular plate; A spring that is slidably sleeved on the sliding rod; A connecting plate fixedly installed at the bottom end of the sliding rod; A vibration motor is fixedly mounted on the connecting plate.

5. The automatic palletizing and shaping device for finished organic fertilizer products according to claim 4, characterized in that, The palletizing and shaping mechanism includes: Rotate the vertical shaft mounted at the bottom of the connecting plate; A U-shaped plate with a mounting plate fixedly installed at the bottom end of the vertical shaft; A positioning plate fixedly installed at the bottom of the mounting plate; Rotate the shaft mounted on the positioning plate; A clamping arm fixedly sleeved on the rotating shaft; Rotate the transmission rod mounted on the mounting plate; A first bevel gear is fixedly installed on the bottom end of the transmission rod and on the rotating shaft and meshes with it; A dual-axis motor is fixedly mounted on the top of the mounting plate; A transmission shaft that is mounted on the output shaft of the dual-shaft motor via a coupling and is rotatably connected to the U-shaped plate; A second bevel gear is fixedly installed on one end of the drive shaft and on the drive rod and meshes with it.

6. The automatic palletizing and shaping device for finished organic fertilizer products according to claim 5, characterized in that, The bottom of the connecting plate is provided with a direction adjustment mechanism, which includes: A first servo motor is fixedly installed at the bottom of the connecting plate; A first flat gear is fixedly installed on the output shaft of the first servo motor and on the vertical shaft and meshes with it.

7. The automatic palletizing and shaping device for finished organic fertilizer products according to claim 1, characterized in that, A rotary drive mechanism is provided on the U-shaped base, and the rotary drive mechanism includes: A second servo motor is fixedly mounted on the U-shaped base; The second flat gears are fixedly installed on the output shaft of the second servo motor and on the rotating column, respectively, and mesh with each other.

8. The automatic palletizing and shaping device for finished organic fertilizer products according to claim 5, characterized in that, An AI camera is installed at the bottom of the mounting plate, a counterweight is installed on the U-shaped base, casters are installed at the bottom of the U-shaped base, and a controller is installed on the L-shaped frame.

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