A transfer lift stacker
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 南通恒康数控机械股份有限公司
- Filing Date
- 2025-08-01
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]上述的生产的过程中,海绵泡在输送至存储区域内时或是从存储区域中调取时,都需要使用的移载机来实现,例如专利CN205471446U中提到的一种长距离海绵用移载堆垛系统,或是专利CN209382806U中提到的一种长距离海绵泡移载提升搬运机,又或是专利CN119929415A中提到的一种海绵泡移载装置,上述这些专利中移载机构,在进行海绵泡输送时,往往只能实现对单层海绵泡的输送,而像上述这些专利中移载机构在进行海绵泡输送时并不是固定不动的,而是需要将海绵泡输送至存储区域的空位处或是从存储区域的不同库位调取海绵泡,这就需要移载机构进行相应的移动,而上述专利中的移栽机构都是尺寸较大的大型设备,移动速度比较缓慢,效率比较低
[0012]本实用新型的优点在于:本实用新型中的移载升降堆叠机,通过在输送辊组的上方增设一用于夹持海绵泡进行上下升降的夹持组件,从而实现在输送辊组上两层甚至是多层海绵泡的堆叠,这样移载升降堆叠机移动依次即可实现多层海绵泡的调取,提高了取放效率。
Smart Images

Figure CN224604163U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sponge conveying, and in particular to a transfer, lifting and stacking machine. Background Technology
[0002] In the process of sponge production, the foamed sponge needs to be cut into several sponge bubbles of the required specifications. Then, the sponge bubbles are transported to the storage area for storage and resting to mature, dissipate heat, and be temporarily stored. Then, according to the different requirements of the size, shape, etc. of the sponge products to be processed, the corresponding specifications of sponge bubbles are retrieved for cutting or other processing.
[0003] In the aforementioned production process, the transfer of sponge foam to or from the storage area requires the use of transfer machines. Examples include a long-distance sponge transfer and stacking system mentioned in patent CN205471446U, a long-distance sponge foam transfer and lifting machine mentioned in patent CN209382806U, and a sponge foam transfer device mentioned in patent CN119929415A. These patented transfer mechanisms typically only transport single-layer sponge foams. Furthermore, these mechanisms are not stationary; they need to move sponge foams to empty spaces in the storage area or retrieve them from different storage locations. This necessitates movement of the transfer mechanism. The transfer mechanisms in these patents are typically large-scale equipment with slow movement speeds and low efficiency. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a high-efficiency transfer, lifting and stacking machine that can realize the one-time transport of multiple layers of foam.
[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a transfer, lifting, and stacking machine, the innovation of which lies in: including...
[0006] A transfer unit includes a transfer bracket and a conveying bracket mounted on the transfer bracket. The conveying bracket moves up and down along the transfer bracket with the cooperation of a lifting sprocket and a lifting chain. A clamping assembly and a conveying roller assembly are installed on the conveying bracket. The clamping assembly includes a clamping bracket and a pair of clamping seats mounted on the clamping bracket. The clamping bracket moves up and down along the conveying bracket with the cooperation of the lifting sprocket and the lifting chain.
[0007] A translational conveying unit includes a pair of parallel conveying guide rails. At the bottom of the transfer bracket, a set of rollers that cooperate with the conveying guide rails is also installed. One of the roller sets is driven by a conveying motor to rotate and drive the transfer bracket to reciprocate along the conveying guide rails.
[0008] Furthermore, the cooperation between the clamping bracket and the clamping seat is as follows: the clamping seat includes a clamping seat body, the top of which has a pair of horizontal driving parts extending to the top of the clamping bracket. A pair of clamping drive guide rails corresponding to the two horizontal driving parts are also installed on the upper surface of the clamping bracket. The horizontal driving parts are driven by a cylinder installed on the clamping bracket to move horizontally, and drive the clamping seat body to move horizontally, thereby realizing the two clamping seats moving closer or further apart. The side end of the clamping seat body also has a pair of clamping parts extending vertically downward. Several clamping rods distributed vertically are connected between the two clamping parts. The clamping of the sponge foam is realized through the cooperation of the multiple clamping rods.
[0009] Furthermore, the transfer bracket is also provided with a reinforcing component around its perimeter. The reinforcing component includes an inclined brace, and several horizontal reinforcing rods distributed vertically are provided between the inclined brace and the transfer bracket.
[0010] Furthermore, there are four sets of rollers distributed around the transfer bracket. Each roller set includes a main roller located directly above the conveying guide rail and a pair of auxiliary rollers distributed on both sides of the conveying guide rail. An annular positioning groove recessed into the interior of the main roller is also formed on the outer circumference of the main roller. The main roller is vertically mounted on the upper surface of the conveying guide rail, and the auxiliary rollers are horizontally mounted on the side of the conveying guide rail.
[0011] Furthermore, a limiting plate is provided on each side of the long axis of the conveying guide rail.
[0012] The advantages of this utility model are as follows: The transfer lifting and stacking machine of this utility model adds a clamping component above the conveyor roller group for clamping the sponge foam for vertical lifting, thereby realizing the stacking of two or even more layers of sponge foam on the conveyor roller group. In this way, the transfer lifting and stacking machine can move sequentially to retrieve multiple layers of sponge foam, thus improving the retrieval and placement efficiency.
[0013] In addition, based on this multi-layered foam retrieval method, the transfer bracket can be made smaller as a whole, which can also improve the moving speed of the transfer bracket and further improve work efficiency.
[0014] The reinforcing components around the transfer bracket are designed to enhance the structural strength of the entire transfer bracket through the combination of diagonal braces and horizontal reinforcing rods.
[0015] The roller assembly uses a combination of a vertical main roller and a pair of horizontal auxiliary rollers. These rollers, arranged in different directions, limit the movement of the transfer bracket on the conveyor rail, ensuring smooth movement of the transfer bracket on the conveyor rail without deviation. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the transfer, lifting, and stacking machine of this utility model.
[0017] Figure 2 for Figure 1 Enlarged schematic diagram of part A.
[0018] Figure 3 for Figure 1 Enlarged schematic diagram of part B.
[0019] Figure 4 for Figure 1 Enlarged schematic diagram of part C. Detailed Implementation
[0020] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0021] like Figures 1-4 The illustrated transfer lifting and stacking machine includes
[0022] A transfer unit, comprising a transfer bracket 1 and a conveying bracket 2 mounted on the transfer bracket 1.
[0023] The transfer support 1 is a hollow rectangular frame structure composed of several horizontal, vertical, longitudinal, and diagonal bars connected together. Reinforcing components are also provided around the transfer support 1. These reinforcing components include an inclined brace 11, whose upper and lower sides are connected to the upper and lower sides of the transfer support 1, respectively. The inclined direction of the brace 11 gradually slopes away from the transfer support 1 from top to bottom. Several horizontal reinforcing bars 12 are also provided between the brace 11 and the transfer support 1, with the length of each horizontal reinforcing bar 12 gradually increasing from top to bottom. The two sides of each horizontal reinforcing bar 12 are welded to the brace 11 and the transfer support 11, respectively. The reinforcing components around the transfer support 1, through the cooperation of the brace 11 and the horizontal reinforcing bars 12, strengthen the overall structural strength of the transfer support 1, ensuring its continued use.
[0024] The conveying support 2 moves up and down along the transfer support 1 with the cooperation of lifting sprockets and lifting chains. Specifically, there are several lifting sprockets, which are installed at the four corners of the top of the transfer support 1. The lifting sprockets rotate synchronously through the cooperation of several linkage shafts and linkage chains. Any one of the linkage shafts is driven by a motor installed on the transfer support 1, which in turn drives all the lifting sprockets to rotate synchronously. Each lifting sprocket is also equipped with a lifting chain for use with it. One side of the lifting chain is connected to the top of the conveying support 2, and the other side of the lifting chain passes around the lifting sprocket and is connected to the lower side of the conveying support 2. Thus, the rotation of the lifting sprockets drives the conveying support 2 to move up and down.
[0025] A lifting guide rail 13 is also provided on the inner wall of the transfer bracket 1, and lifting rollers that cooperate with the lifting guide rail 13 are also installed on the conveying bracket 2, such as... Figure 2 As shown, the lifting rollers include a first roller 21 that fits against the end face of the lifting guide rail 13 and a second roller 22 that fits against the side of the lifting guide rail 13. There are two second rollers 22, located on both sides of the lifting guide rail 13 respectively. The central axes of the first roller 21 and the second roller 22 are perpendicular to each other. Through the cooperation of the first roller 21 and the second roller 22, the conveying support 2 is guided and limited when it moves up and down. This ensures that the conveying support 2 moves up and down smoothly and avoids the phenomenon of the conveying support 2 running off course.
[0026] A clamping assembly and a conveying roller assembly are installed on the conveying support 2. The clamping assembly includes a clamping bracket 23 and a pair of clamping seats installed on the clamping bracket 23. The clamping bracket 23 is a cuboid frame structure. The clamping bracket 23 moves up and down along the conveying support 2 with the cooperation of the lifting sprocket and the lifting chain. The lifting cooperation between the clamping bracket 23 and the conveying support 2 is the same as the lifting cooperation between the conveying support 2 and the transfer support 1, which will not be described in detail in this embodiment.
[0027] The cooperation between the clamping bracket 23 and the clamping seat is as follows: The clamping seat includes a clamping seat body 24. The top of the clamping seat body 24 has a pair of horizontal driving parts 241 extending above the clamping bracket 23. A pair of clamping drive guide rails 25 corresponding to the two horizontal driving parts 241 are also installed on the upper surface of the clamping bracket 23. The horizontal driving parts 241 are driven to move horizontally by the cylinder 26 installed on the clamping bracket 23, and drive the clamping seat body 24 to move horizontally, thereby realizing the two clamping seats moving closer or further apart. The side end of the clamping seat body 4 also has a pair of clamping parts 242 extending vertically downward. Several clamping rods 27 distributed vertically are connected between the two clamping parts 242. The two sides of the clamping rods 27 are welded to the two clamping parts 242 respectively. The clamping of the sponge foam is realized through the cooperation of multiple clamping rods 27.
[0028] The conveying roller assembly includes several conveying rollers 22 arranged in parallel on the conveying support 2. The two sides of the conveying rollers 22 are movably mounted on the conveying support 2 through the cooperation of bearings and bearing seats. The conveying rollers 22 rotate synchronously and in the same direction through the cooperation of linkage sprockets and linkage chains. The conveying direction of the conveying rollers 22 is perpendicular to the moving direction of the transfer support 1.
[0029] Several long conveyor belts are also provided on the conveyor support 2 below the conveyor roller 22. Each conveyor belt is mounted on a switching bracket and driven by a switching motor mounted on the switching bracket. The conveying direction of the conveyor belt is perpendicular to the conveying direction of the conveyor roller 22. The conveyor belt is lifted up and down under the drive of the lifting cylinder, so that each conveyor belt moves up from the gap of the conveyor roller 22 to the top of the conveyor roller 22, realizing the reversing conveying of the sponge bubble. Several switching conveyor rollers are also provided on the conveyor support 2 beside the conveyor roller 22. The conveying direction of the switching conveyor rollers is consistent with the conveying direction of the conveyor belt, so as to remove the sponge bubble on the conveyor roller 22.
[0030] A translational conveying unit includes a pair of parallel conveying guide rails 3. A set of rollers that cooperate with the conveying guide rails 3 is also installed at the bottom of the transfer bracket 1. One of the roller sets is driven by a conveying motor to rotate and drive the transfer bracket 1 to reciprocate along the long axis of the conveying guide rails 3.
[0031] There are four sets of rollers, distributed at the four corners of the bottom side of the transfer bracket 1, such as... Figure 4As shown in the schematic diagram, the roller assembly includes a main roller 32 located directly above the conveyor rail 3 and a pair of auxiliary rollers 33 distributed on both sides of the conveyor rail 3. An annular positioning groove is recessed into the outer circumference of the main roller 32, allowing the top of the conveyor rail 3 to fit against the inner wall of the annular positioning groove. The main roller 32 is vertically positioned on the upper surface of the conveyor rail 3, thus achieving initial positioning of the main roller 32 against the conveyor rail 3. The auxiliary rollers 33 are horizontally positioned on the side of the conveyor rail 3, with their outer circumference fitting against the side of the conveyor rail 3. The roller assembly, with its vertical main roller 32 and a pair of horizontal auxiliary rollers 33, uses these rollers arranged in different directions to limit the movement of the transfer bracket 1 on the conveyor rail 3, ensuring smooth movement of the transfer bracket 1 without deviation.
[0032] A limiting plate 31 is also provided on both sides of the long axis of the conveying guide rail 3. The limiting plate 31 serves to rigidly block and limit the movement of the transfer bracket 1 on the conveying guide rail 3, so as to prevent the transfer bracket 1 from moving off the conveying guide rail 3 and affecting the smooth use of the transfer bracket 1 in the future.
[0033] When retrieving foam, firstly, the transfer bracket 1 moves horizontally on the conveyor rail 3 until it reaches the storage position of the desired foam. Then, the foam at the storage position is conveyed to the conveyor roller 22 of the transfer bracket 1 by the corresponding conveying mechanism. After the conveying is completed, the clamping bracket 23 moves downward and uses the cooperation of two clamping seats to grab the foam on the conveyor roller 22. After grabbing, the clamping bracket 23 moves upward, causing the foam to detach from the conveyor roller 22. Then, the next foam continues to be conveyed from the storage position to the conveyor roller 22. The clamping bracket 23 moves downward and places the previous foam on the foam on the conveyor roller 22, realizing the stacking of two layers of foam. If further stacking is required, the two layers of foam are grabbed by the cooperation of the two clamping seats and moved upward synchronously, waiting for the next foam. This process is repeated to realize the stacking of multiple layers of foam on the conveyor roller 2. After the stacking is completed, the transfer bracket 1 moves horizontally on the conveyor rail 3 to transport the stacked foam to the required process, thus completing the retrieval of the foam.
[0034] Similarly, the reverse operation can be performed to transport the stacked foam bubbles on the transfer bracket one by one to the storage location for storage.
[0035] The transfer lifting and stacking machine of this utility model adds a clamping component above the conveyor roller group for clamping and lifting sponge bubbles, thereby realizing the stacking of two or even more layers of sponge bubbles on the conveyor roller group. In this way, the transfer lifting and stacking machine can move sequentially to retrieve multiple layers of sponge bubbles, improving the retrieval and placement efficiency.
[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A transfer, lifting, and stacking machine, characterized in that: include A transfer unit includes a transfer bracket and a conveying bracket mounted on the transfer bracket. The conveying bracket moves up and down along the transfer bracket with the cooperation of a lifting sprocket and a lifting chain. A clamping assembly and a conveying roller assembly are installed on the conveying bracket. The clamping assembly includes a clamping bracket and a pair of clamping seats mounted on the clamping bracket. The clamping bracket moves up and down along the conveying bracket with the cooperation of the lifting sprocket and the lifting chain. A translational conveying unit includes a pair of parallel conveying guide rails. At the bottom of the transfer bracket, a set of rollers that cooperate with the conveying guide rails is also installed. One of the roller sets is driven by a conveying motor to rotate and drive the transfer bracket to reciprocate along the conveying guide rails.
2. The transfer, lifting, and stacking machine according to claim 1, characterized in that: The cooperation between the clamping bracket and the clamping seat is as follows: The clamping seat includes a clamping seat body. The top of the clamping seat body has a pair of horizontal driving parts extending to the top of the clamping bracket. A pair of clamping drive guide rails corresponding to the two horizontal driving parts are also installed on the upper surface of the clamping bracket. The horizontal driving parts are driven by a cylinder installed on the clamping bracket to move horizontally and drive the clamping seat body to move horizontally, thereby realizing the two clamping seats moving closer or further apart. The side end of the clamping seat body also has a pair of clamping parts extending vertically downward. Several clamping rods distributed vertically are connected between the two clamping parts. The clamping of the sponge foam is realized through the cooperation of the multiple clamping rods.
3. The transfer, lifting, and stacking machine according to claim 1, characterized in that: The transfer bracket is also surrounded by reinforcing components, which include an inclined brace and several horizontal reinforcing rods distributed vertically between the inclined brace and the transfer bracket.
4. The transfer, lifting, and stacking machine according to claim 1, characterized in that: There are four sets of rollers distributed around the transfer bracket. Each roller set includes a main roller located directly above the conveying guide rail and a pair of auxiliary rollers distributed on both sides of the conveying guide rail. An annular positioning groove recessed into the interior of the main roller is also formed on the outer circumference of the main roller. The main roller is vertically mounted on the upper surface of the conveying guide rail, and the auxiliary rollers are horizontally mounted on the side of the conveying guide rail.
5. The transfer, lifting, and stacking machine according to claim 1, characterized in that: A limiting plate is also provided on both sides of the long axis of the conveying guide rail.
Citation Information
Patent Citations
Sponge foam transferring device
CN119929415A
Long distance sponge is with moving stack system of carrying
CN205471446U
Long-distance sponge foam transferring, lifting and carrying machine
CN209382806U