A plastic recycling unloader
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGFA GREEN RING PLASTIC IND (HEBEI) CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]然而对于一些小型的塑料回收厂,其所接待的客户是多样性的,因此客户用来装载塑料的载具是多样化的,传统的卸料机只能辅助带有自动翻斗的载具进行卸料工作,对于一些电动三轮等不具有自动翻斗的载具只能采用人工卸料的方式,不仅费时费力,还会对工作人员的健康造成一定的影响
本实用新型中,所述固定支架用于支撑整个构件的运行,同时对装卸的载具做出一定的限制,在节约空间的同时,避免构件的多余做功,所述防护挡板可以避免在卸料过程中出现强风影响塑料的卸料工作,所述夹持卸料系统则可以针对无翻斗功能的载具进行卸料工作,从而进一步提高自动化程度以及卸料的效率,所述控制箱则可以根据载具的大小以及停放位置设定夹持卸料系统的运行路线,在提高卸料效率的同时,节约能源消耗,所述塑料输送带则可以将卸下的塑料输送到指定位置上。
Smart Images

Figure CN224604173U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic recycling technology, specifically to a plastic recycling unloading machine. Background Technology
[0002] Approximately 8 million tons of plastic flow into the ocean globally each year, threatening the survival of marine life (such as through ingestion or entanglement) and impacting human health through the food chain. Recycling can significantly reduce the damage of plastic waste to the natural ecosystem.
[0003] However, for some small plastic recycling plants, the customers they serve are diverse, and therefore the vehicles used by customers to load plastics are also diverse. Traditional unloading machines can only assist vehicles with automatic tipping buckets in unloading work. For some electric tricycles and other vehicles without automatic tipping buckets, manual unloading is the only option, which is not only time-consuming and labor-intensive, but also has a certain impact on the health of the workers.
[0004] Therefore, it is necessary to provide a plastic recycling unloading machine to solve the above problems. Utility Model Content
[0005] To achieve the above objectives, this utility model provides the following technical solution: a plastic recycling unloading machine, including a fixed bracket and a control box fixedly placed on the fixed bracket. A clamping unloading system is fixedly mounted on the upper surface of the fixed bracket. A protective baffle is provided on the outside of the clamping unloading system. The protective baffle is a vertically arranged three-sided baffle structure and is fixedly mounted on the fixed bracket. A plastic conveyor belt is placed below the fixed bracket on the missing side of the protective baffle. The plastic conveyor belt includes two longitudinal sliding tracks, which are arranged horizontally and parallel to each other and are fixedly mounted on the upper surface of the fixed bracket. A transverse sliding track is slidably arranged on the two longitudinal sliding tracks, and a vertical lifting track is arranged vertically on the transverse sliding track. A plastic clamping mechanism is fixedly mounted at the lower end of the vertical lifting track.
[0006] Furthermore, preferably, the plastic clamping mechanism includes: A fixed column is fixedly assembled at the lower end of the vertical lifting track. A horizontal fixed plate is fixedly assembled on the lower surface of the fixed column. Two mirror-shaped rotating plates are rotatably assembled on the horizontal fixed plate. A hydraulic rod is rotatably arranged between each rotating plate and the fixed column. There are two sliding telescopic blocks, which are slidably mounted on the lower surface of the two rotating plates, and plastic assembly components and plastic grippers are fixedly mounted on the lower surface of the two sliding telescopic blocks respectively.
[0007] Furthermore, as a preferred embodiment, the plastic assembly includes a rotator fixedly mounted on the lower surface of the sliding telescopic block, and a driver is fixedly mounted on the output shaft of the rotator.
[0008] Furthermore, as a preferred embodiment, a hydraulic cylinder is fixedly disposed below the driver, and a manifold plate is fixedly assembled on the piston end of the hydraulic cylinder.
[0009] Furthermore, as a preferred embodiment, a collection hopper is rotatably mounted on the end of the hydraulic cylinder body located below the driver.
[0010] Furthermore, as a preferred embodiment, the collecting hopper is provided with bearing teeth below it that fit with the collecting plate.
[0011] Compared with the prior art, this utility model provides a plastic recycling unloading machine, which has the following beneficial effects: In this invention, the fixed bracket supports the operation of the entire component and restricts the loading and unloading vehicles, saving space and avoiding unnecessary work on the component. The protective baffle prevents strong winds from affecting the unloading of plastic during the unloading process. The clamping unloading system can unload vehicles without tipping function, thereby further improving the degree of automation and unloading efficiency. The control box can set the operating route of the clamping unloading system according to the size of the vehicle and its parking position, improving unloading efficiency while saving energy consumption. The plastic conveyor belt can transport the unloaded plastic to the designated location.
[0012] In this invention, the plastic collection component and plastic gripper on the clamping and unloading system can work together to efficiently and accurately feed the plastic from the non-tipping carrier into the plastic conveyor belt, avoiding the need for manual loading and unloading of scattered plastic during the traditional unloading process. This achieves an automated operation mode for plastic unloading, improving unloading efficiency and facilitating the plastic recycling process, bringing great convenience to the public. At the same time, the plastic collection component and plastic gripper can adjust their working mode and working state according to actual conditions, thereby further improving unloading efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of a plastic recycling unloading machine. Figure 2 This is a schematic diagram of the clamping and unloading system. Figure 3 This is a schematic diagram of the plastic clamping mechanism. Figure 4 This is a schematic diagram of a plastic assembly structure; In the diagram: 1. Fixed bracket; 2. Protective baffle; 3. Clamping and unloading system; 4. Control box; 5. Plastic conveyor belt; 31. Longitudinal sliding track; 32. Transverse sliding track; 33. Vertical lifting track; 34. Plastic clamping mechanism; 341. Fixed column; 342. Horizontal fixed plate; 343. Rotating plate; 344. Hydraulic rod; 345. Sliding telescopic block; 346. Plastic collection assembly; 347. Plastic gripper; 3461. Rotator; 3462. Driver; 3463. Collection plate; 3464. Collection hopper; 3465. Bearing teeth. Detailed Implementation
[0014] Please see Figures 1-4 This utility model provides a plastic recycling unloading machine, including a fixed bracket 1 and a control box 4 fixedly placed on the fixed bracket 1. A clamping unloading system 3 is fixedly mounted on the upper surface of the fixed bracket 1. A protective baffle 2 is provided on the outside of the clamping unloading system 3. The protective baffle 2 is a vertical and vertically arranged three-sided baffle structure and is fixedly mounted on the fixed bracket 1. A plastic conveyor belt 5 is placed below the fixed bracket 1 on the missing side of the protective baffle 2. The plastic conveyor belt 5 includes a longitudinal sliding track 31. Two longitudinal sliding tracks 31 are arranged horizontally and parallel to each other, and both are fixedly mounted on the upper surface of the fixed bracket 1. A transverse sliding track 32 is slidably arranged on the two longitudinal sliding tracks 31. A vertical lifting track 33 is vertically arranged on the transverse sliding track 32. A plastic clamping mechanism 34 is fixedly mounted at the lower end of the vertical lifting track 33. In a preferred embodiment, the fixed bracket 1 is used to support the operation of the entire component and to impose certain restrictions on the loading and unloading vehicles. This saves space and avoids unnecessary work on the component. The protective baffle 2 can prevent strong winds from affecting the unloading of plastic during the unloading process. The clamping unloading system 3 can unload vehicles without tipping function, thereby further improving the degree of automation and unloading efficiency. The control box 4 can set the running route of the clamping unloading system 3 according to the size of the vehicle and its parking position, thereby improving unloading efficiency and saving energy consumption. The plastic conveyor belt 5 can transport the unloaded plastic to a designated location. In a preferred embodiment, the longitudinal sliding track 31, the transverse sliding track 32, and the vertical lifting track 33 form a three-axis moving system, which allows the plastic clamping mechanism 34 to move freely within the range inside the fixed bracket 1, thereby further ensuring the unloading effect and unloading efficiency.
[0015] Furthermore, the plastic clamping mechanism 34 includes: A fixed column 341 is fixedly assembled at the lower end of the vertical lifting track 33. A horizontal fixed plate 342 is fixedly assembled on the lower surface of the fixed column 341. Two mirror-arranged rotating plates 343 are rotatably assembled on the horizontal fixed plate 342. A hydraulic rod 344 is rotatably arranged between each rotating plate 343 and the fixed column 341. There are two sliding telescopic blocks 345, which are slidably mounted on the lower surfaces of the two rotating plates 343 respectively, and plastic assembly 346 and plastic gripper 347 are fixedly mounted on the lower surfaces of the two sliding telescopic blocks 345 respectively. In a preferred embodiment, in the non-working state, both hydraulic rods 344 are in a fully retracted state. At this time, the rotating plate 343 is parallel to the fixed column 341. In this state, both the plastic collection assembly 346 and the plastic gripper 347 are in a retracted state. When there is a lot of plastic in the carrier, by extending the hydraulic rod 344 in the direction of the plastic gripper 347, the rotating plate 343 on that side is made perpendicular to the fixed column 341, thereby facilitating the plastic gripper 347 to perform the clamping work on the plastic. The plastic gripper 347 holding the plastic places the plastic on the plastic conveyor belt 5 through the three-axis movement system. This operation is repeated until the plastic in the carrier is no longer convenient to handle. After clamping, the hydraulic rod 344 in the direction of the plastic gripper 347 is retracted, making the rotating plate 343 on this side parallel to the fixed column 341. At the same time, the hydraulic rod 344 in the direction of the plastic assembly 346 is extended, making the rotating plate 343 on this side perpendicular to the fixed column 341. The plastic is directly clamped by the plastic assembly 346 and placed on the plastic conveyor belt 5 through the three-axis moving system until the plastic on the carrier is unloaded. In actual unloading work, the horizontal distance between the plastic assembly 346 and the plastic gripper 347 can be changed by sliding the sliding telescopic block 345, so that the two components can work at the same time, further improving work efficiency.
[0016] Furthermore, the plastic assembly 346 includes a rotator 3461, which is fixedly mounted on the lower surface of the sliding telescopic block 345, and a driver 3462 is fixedly mounted on the output shaft of the rotator 3461. In a preferred embodiment, the rotator 3461 can drive the components below it to rotate, thereby enabling it to collect and clamp plastics scattered in all directions on the carrier, thus better completing the unloading work.
[0017] Furthermore, a hydraulic cylinder is fixedly installed below the driver 3462, and a manifold plate 3463 is fixedly assembled on the piston end of the hydraulic cylinder. In a preferred embodiment, the assembly plate 3463 has a planar structure, which can gather the plastic at the corners of the carrier, thereby completing the unloading work more quickly and efficiently.
[0018] Furthermore, a collection hopper 3464 is rotatably mounted on the cylinder end of the hydraulic cylinder located below the driver 3462; In a preferred embodiment, when the collecting plate 3463 is performing plastic gathering, the collecting hopper 3464 can be rotated so that its vertical height is higher than that of the collecting plate 3463, thereby facilitating the gathering work of the collecting plate 3463. After the gathering work of the collecting plate 3463 is completed, the collecting hopper 3464 can be rotated so that its vertical height is parallel to that of the collecting plate 3463, thereby facilitating the clamping work.
[0019] Furthermore, a bearing tooth 3465 that matches the collecting plate 3463 is provided below the collecting hopper 3464; In a preferred embodiment, the bearing teeth 3465 enable the collecting hopper 3464 to bear a certain amount of plastic, thereby improving unloading efficiency while ensuring the clamping effect.
[0020] In practice, the following steps are included: the vehicle to be unloaded is driven into the space under the fixed support 1, and then the operating trajectory of the clamping and unloading system 3 is determined by the control box 4 according to the size of the vehicle, so that the clamping and unloading system 3 can accurately and efficiently clamp the plastic in the vehicle onto the plastic conveyor belt 5, and transport it to the designated position by the plastic conveyor belt 5.
[0021] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A plastic recycling unloading machine, comprising a fixed support (1) and a control box (4) fixedly placed on the fixed support (1), characterized in that, The upper surface of the fixed bracket (1) is fixedly equipped with a clamping and unloading system (3). A protective baffle (2) is provided on the outside of the clamping and unloading system (3). The protective baffle (2) is a vertical and vertically arranged three-sided baffle structure and is fixedly assembled on the fixed bracket (1). A plastic conveyor belt (5) is placed below the fixed bracket (1) on the missing side of the protective baffle (2). The plastic conveyor belt (5) includes a longitudinal sliding track (31). Two longitudinal sliding tracks (31) are arranged horizontally and parallel to each other, and are fixedly mounted on the upper surface of the fixed bracket (1). A transverse sliding track (32) is slidably arranged on the two longitudinal sliding tracks (31). A vertical lifting track (33) is vertically arranged on the transverse sliding track (32). A plastic clamping mechanism (34) is fixedly mounted at the lower end of the vertical lifting track (33).
2. The unloading machine for plastic recycling according to claim 1, characterized in that: The plastic clamping mechanism (34) includes: A fixed column (341) is fixedly mounted at the lower end of the vertical lifting track (33). A horizontal fixed plate (342) is fixedly mounted on the lower surface of the fixed column (341). Two mirror-arranged rotating plates (343) are rotatably mounted on the horizontal fixed plate (342). A hydraulic rod (344) is rotatably arranged between each rotating plate (343) and the fixed column (341). There are two sliding telescopic blocks (345), which are slidably mounted on the lower surfaces of the two rotating plates (343), and plastic assembly (346) and plastic gripper (347) are fixedly mounted on the lower surfaces of the two sliding telescopic blocks (345).
3. The unloading machine for plastic recycling according to claim 2, characterized in that: The plastic assembly (346) includes a rotator (3461), which is fixedly mounted on the lower surface of the sliding telescopic block (345), and a driver (3462) is fixedly mounted on the output shaft of the rotator (3461).
4. The unloading machine for plastic recycling according to claim 3, characterized in that: A hydraulic cylinder is fixedly installed below the driver (3462), and a manifold plate (3463) is fixedly mounted on the piston end of the hydraulic cylinder.
5. A plastic recycling unloading machine according to claim 4, characterized in that: A collection hopper (3464) is rotatably mounted on the end of the hydraulic cylinder body located below the driver (3462).
6. The unloading machine for plastic recycling according to claim 5, characterized in that: The collecting hopper (3464) is provided with a bearing tooth (3465) that matches the collecting plate (3463) below it.