A deployment device and system

Abstract

The utility model discloses a kind of cloth spreading device and system, cloth spreading device includes: cloth spreading pedestal, first fabric conveying mechanism, second fabric conveying mechanism, tensioning mechanism and cloth spreading mechanism, first fabric conveying mechanism, tensioning mechanism, second fabric conveying mechanism and cloth spreading mechanism are sequentially arranged on cloth spreading pedestal along the direction of fabric conveying;First fabric conveying mechanism is used to convey the fabric to be handled to tensioning mechanism;Tensioning mechanism is used to tension the first fabric after being handled and obtains first fabric;Second fabric conveying mechanism is used to convey first fabric to cloth spreading mechanism;Cloth spreading mechanism includes at least one cloth spreading piece, and cloth spreading piece includes first cloth spreading roller and second cloth spreading roller, first cloth spreading roller is used to flatten the first surface of first fabric, and second cloth spreading roller is used to flatten the second surface of first fabric.Cloth spreading quality is high, and production benefit is good.

Description

Technical Field

[0001] This utility model relates to the field of textile processing equipment technology, and in particular to a fabric spreading device and system. Background Technology

[0002] When knitted fabrics enter the production line, they need to be spread out and transferred to appropriate bleaching, dyeing, and other equipment for processing. Currently, manual spreading is commonly used, resulting in poor fabric quality and low production efficiency. Utility Model Content

[0003] In view of this, the purpose of this utility model embodiment is to provide a spreading device and system that can effectively improve spreading quality and production efficiency.

[0004] In a first aspect, this utility model provides a fabric spreading device, including a spreading base, a first fabric conveying mechanism, a second fabric conveying mechanism, a tensioning mechanism, and a spreading mechanism, wherein the first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism, and the spreading mechanism are sequentially arranged on the spreading base along the direction of fabric conveying;

[0005] The first fabric conveying mechanism is used to convey the fabric to be processed to the tensioning mechanism;

[0006] The tensioning mechanism is used to tension the fabric to be processed to obtain the first fabric.

[0007] The second fabric conveying mechanism is used to convey the first fabric to the spreading mechanism;

[0008] The spreading mechanism includes at least one spreading component, which includes a first spreading roller and a second spreading roller. The first spreading roller is used to flatten a first surface of the first fabric, and the second spreading roller is used to flatten a second surface of the first fabric.

[0009] Optionally, the fabric spreading base includes a crossbeam and a base, the crossbeam is disposed on the base, and the first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism and the spreading mechanism are sequentially disposed on the crossbeam along the direction of fabric conveying.

[0010] Optionally, the tensioning mechanism includes a tensioning component and a first rotating component, wherein the tensioning component is rotatably connected to the crossbeam via the first rotating component.

[0011] Optionally, the crossbeam includes a first cross arm and a second cross arm, and the first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism, and the spreading mechanism are all disposed between the first cross arm and the second cross arm. The tensioning assembly includes a first tensioning roller, a second tensioning roller, a first connecting member, and a second connecting member. The first end of the first tensioning roller and the first end of the second tensioning roller are rotatably connected to the first cross arm through the first connecting member. The second end of the first tensioning roller and the second end of the second tensioning roller are connected to the first rotating assembly through the second connecting member. The first rotating assembly is disposed on the second cross arm and is used to rotate the second connecting member.

[0012] Optionally, the second connector includes a second connecting piece and a second connecting rod. The second end of the first tension roller and the second end of the second tension roller are respectively fixedly connected to the first end and the second end of the second connecting piece. The first end of the second connecting rod is fixedly connected to the second connecting piece. The second end of the second connecting rod passes through the second cross arm and is connected to the first rotating assembly.

[0013] Optionally, the first rotating assembly includes a first rotating rod and a first gear, the first gear being fixedly connected to the second end of the second connecting rod, and the first rotating rod being provided with a first thread, which meshes with the first gear.

[0014] Optionally, the spreading component further includes a second rotating assembly, which is disposed on the crossbeam, and both the first spreading roller and the second spreading roller are rotatably connected to the second rotating assembly.

[0015] Optionally, the first spreading roller is connected to a first rotating motor, and the second spreading roller is connected to a second rotating motor.

[0016] Optionally, the spreading device further includes a leveling mechanism, which includes multiple leveling rollers and heaters mounted on the leveling rollers.

[0017] Secondly, this utility model provides a spreading system, including the spreading device described above.

[0018] The implementation of this utility model embodiment has the following beneficial effects: This utility model embodiment provides a fabric spreading device, including: a spreading base, a first fabric conveying mechanism, a second fabric conveying mechanism, a tensioning mechanism, and a spreading mechanism. The first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism, and the spreading mechanism are sequentially arranged on the spreading base along the fabric conveying direction. The first fabric conveying mechanism is used to convey the fabric to be processed to the tensioning mechanism. The tensioning mechanism is used to tension the fabric to be processed to obtain a first fabric. The second fabric conveying mechanism is used to convey the first fabric to the spreading mechanism. The spreading mechanism includes at least one spreading component, which includes a first spreading roller and a second spreading roller. The first spreading roller is used to flatten a first surface of the first fabric, and the second spreading roller is used to flatten a second surface of the first fabric. By synchronously operating the first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism, and the spreading mechanism, the conveying, tensioning, and flattening of the fabric to be processed are completed, eliminating manual operation, resulting in high spreading quality and good production efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a spreading device provided in an embodiment of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the second connector provided in an embodiment of the present utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the first rotating assembly provided in this embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of the leveling mechanism provided in an embodiment of the present invention.

[0023] Reference numerals: base 100, controller 110, second fabric conveying mechanism 120, first spreading roller 130, second spreading roller 131, first rotating block 132, second rotating rod 141, second handle 142, first rotating rod 151, first thread 1511, first handle 152, first gear 153, first cross arm 160, adjusting hole 161, second cross arm 162, tensioning mechanism 170, second connecting rod 171, second connecting piece 172, first tensioning roller 173, second tensioning roller 174, first connecting rod 175, first connecting piece 176, first fabric conveying mechanism 180;

[0024] Leveling mechanism 200, first leveling roller 210, second leveling roller 220. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In this embodiment of the invention, the terms "exemplary" or "for example" are used to indicate that something is an example, illustration, or description. Any embodiment or design described as "exemplary" or "for example" in this embodiment of the invention should not be construed as being more preferred or advantageous than other embodiments or designs. Specifically, the use of the terms "exemplary" or "for example" is intended to present the relevant concepts in a specific manner.

[0027] Hereinafter, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0028] Reference Figure 1 This utility model provides a fabric spreading device, including a spreading base, a first fabric conveying mechanism 180, a second fabric conveying mechanism 120, a tensioning mechanism 170, and a spreading mechanism. The first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120, and the spreading mechanism are sequentially arranged on the spreading base along the direction of fabric conveying.

[0029] The first fabric conveying mechanism 180 is used to convey the fabric to be processed to the tensioning mechanism 170;

[0030] The tensioning mechanism 170 is used to tension the fabric to be processed to obtain the first fabric.

[0031] The second fabric conveying mechanism 120 is used to convey the first fabric to the spreading mechanism;

[0032] The spreading mechanism includes at least one spreading component, which includes a first spreading roller 130 and a second spreading roller 131. The first spreading roller 130 is used to flatten the first surface of the first fabric, and the second spreading roller 131 is used to flatten the second surface of the first fabric.

[0033] Specifically, the spreading base of this application is used to support and fix the first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120, and the spreading mechanism. The first fabric conveying mechanism 180 conveys the stored fabric to be processed to the tensioning mechanism 170. Specifically, the first fabric conveying mechanism 180 can be a conveyor roller or a conveyor belt; the specific conveying method is not limited here. The tensioning mechanism 170 tensions the fabric conveyed by the first fabric conveying mechanism to obtain the first fabric, thereby making the first fabric adhere to the first spreading roller 130 and the second spreading roller 131. By driving the first spreading roller 130 to rotate, the first surface of the first fabric is flattened, and simultaneously driving the second spreading roller 131 to rotate, the second surface of the first fabric is flattened. Thus, the first and second surfaces of the first fabric can be flattened simultaneously, resulting in good spreading effect and high spreading efficiency.

[0034] In some optional embodiments, the first spreading roller 130 and the second spreading roller 131 are respectively provided with threads in different directions from the middle position to both ends. When the first spreading roller 130 and the second spreading roller 131 are rotated, the first fabric is flattened by the threads in different directions.

[0035] Optionally, the fabric spreading base includes a crossbeam and a base 100. The crossbeam is disposed on the base 100, and the first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120 and the fabric spreading mechanism are sequentially disposed on the crossbeam along the direction of fabric conveying.

[0036] Specifically, the crossbeam is fixed by the base 100, thereby ensuring the stability of the positions of the first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120 and the spreading mechanism on the crossbeam.

[0037] Optionally, the tensioning mechanism 170 includes a tensioning component and a first rotating component, wherein the tensioning component is rotatably connected to the crossbeam via the first rotating component.

[0038] Specifically, the tensioning assembly can be rotated on the crossbeam via the first rotating assembly, thereby tensioning the fabric to be treated on the tensioning assembly.

[0039] Optionally, the crossbeam includes a first cross arm 160 and a second cross arm 162. The first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120, and the spreading mechanism are all disposed between the first cross arm 160 and the second cross arm 162. The tensioning assembly includes a first tensioning roller 173, a second tensioning roller 174, a first connecting member, and a second connecting member. The first end of the first tensioning roller 173 and the first end of the second tensioning roller 174 are rotatably connected to the first cross arm 160 through the first connecting member. The second end of the first tensioning roller 173 and the second end of the second tensioning roller 174 are connected to the first rotating assembly through the second connecting member. The first rotating assembly is disposed on the second cross arm 162 and is used to rotate the second connecting member.

[0040] Specifically, the first horizontal arm 160 and the second horizontal arm 162 of the crossbeam are arranged in parallel. The first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120, and the spreading mechanism are all located between the first horizontal arm 160 and the second horizontal arm 162. The specific shape of the first horizontal arm 160 and the second horizontal arm 162 and their angle with the horizontal direction are not limited here and can be set according to actual needs. The fabric to be processed passes between the first tensioning roller 173 and the second tensioning roller 174 of the tensioning assembly. After rotating the first tensioning roller 173 and the second tensioning roller 174 through the first connector and the second connector, the first tensioning roller 173 and the second tensioning roller 174 can increase the pressure on the fabric to be processed, thereby gradually tensioning the fabric to be processed according to the increase of the rotation angle. After tensioning is completed, the first fabric is obtained. The first end of the first tension roller 173 and the first end of the second tension roller 174 are rotatably connected to the first cross arm 160 via a first connector. The first connecting piece 176 of the first connector is used to fixally connect the first end of the first tension roller 173 and the first end of the second tension roller 174. The first end of the first connecting rod 175 of the first connector is rotatably connected to the first cross arm 160, and the second end of the first connecting rod 175 is fixedly connected to the first connecting piece 176. Thus, the first end of the first tension roller 173 and the first end of the second tension roller 174 can be rotatably connected to the first cross arm 160 through the first connecting piece 176 and the first connecting rod 175. The first rotating assembly is fixedly mounted on the second cross arm 162. The second end of the first tension roller 173 and the second end of the second tension roller 174 are connected to the first rotating assembly via a second connector. By rotating the second connector through the first rotating assembly, the second end of the first tension roller 173 and the second end of the second tension roller 174 are rotated synchronously, thereby rotating the entire first tension roller 173 and the second tension roller 174.

[0041] In some optional embodiments, the first fabric conveying mechanism 180 and the second fabric conveying mechanism 120 are both conveying shafts arranged between the first cross arm 160 and the second cross arm 162. One end of the conveying shaft is equipped with a corresponding motor. By driving the conveying shaft with the motor, the fabric can be conveyed.

[0042] Optionally, the second connector includes a second connecting piece 172 and a second connecting rod 171. The second end of the first tension roller 173 and the second end of the second tension roller 174 are fixedly connected to the first end and the second end of the second connecting piece 172, respectively. The first end of the second connecting rod 171 is fixedly connected to the second connecting piece 172. The second end of the second connecting rod 171 passes through the second cross arm 162 and is connected to the first rotating assembly.

[0043] Specifically, refer to Figure 2 The second connecting member has the same structure as the first connecting member, consisting of a second connecting piece 172 and a second connecting rod 171. The second end of the first tension roller 173 is fixedly connected to the first end of the second connecting piece 172, and the second end of the second tension roller 174 is fixedly connected to the second end of the second connecting piece 172, thereby fixing the second end of the second tension roller 174 and the second end of the first tension roller 173 through the second connecting piece 172. The first end of the second connecting rod 171 is fixedly connected to the second connecting piece 172, so that the second connecting piece 172 can be rotated through the second connecting rod 171, thereby synchronously rotating the first tension roller 173 and the second tension roller 174, changing the angle between the line connecting the first tension roller 173 and the second tension roller 174 and the horizontal direction. The second end of the second connecting rod 171 passes through the second cross arm 162 and is connected to the first rotating assembly. The first rotating assembly is fixedly mounted on the second cross arm 162. By rotating the second connecting rod 171 through the first rotating assembly, the rotation of the first tensioning roller 173 and the second tensioning roller 174 can be completed.

[0044] Optionally, the first rotating assembly includes a first rotating rod 151 and a first gear 153. The first gear 153 is fixedly connected to the second end of the second connecting rod 171. The first rotating rod 151 is provided with a first thread 1511, which meshes with the first gear 153.

[0045] Specifically, refer to Figure 3The first gear 153 of the first rotating assembly is fixedly connected to the second end of the second connecting rod 171. By rotating the first gear 153, the second connecting rod 171 can be rotated synchronously. The first rotating rod 151 of the first rotating assembly is provided with a first thread 1511. The thread direction of the first thread 1511 is perpendicular to the second connecting rod 171. By rotating the first rotating rod 151, the first thread 1511 on the first rotating rod 151 can drive the first gear 153 that meshes with it, thereby driving the second connecting rod 171 to rotate. The first rotating rod 151 is specifically provided with a first handle 152. The rotation angle of the second connecting rod 171 can be manually adjusted through the first handle 152, thereby adjusting the tension of the fabric to be treated.

[0046] Optionally, the spreading component further includes a second rotating assembly, which is disposed on the crossbeam, and the first spreading roller 130 and the second spreading roller 131 are both rotatably connected to the second rotating assembly.

[0047] Specifically, referring to 1, the second rotating assembly has the same structure as the first rotating assembly. The second rotating assembly is mounted on the second cross arm 162. The first spreading roller 130 and the second spreading roller 131 are connected to the second rotating assembly via a second rotating block. Thus, the angle between the straight lines of the first spreading roller 130 and the second spreading roller 131 in the horizontal direction can be adjusted by the second rotating assembly, thereby adjusting the tension of the first fabric on the first spreading roller 130 and the second spreading roller 131. It is known that the second rotating block is rotatably connected to the second rotating assembly. The second end of the first spreading roller 130 and the second end of the second spreading roller 131 are set on the second rotating block through corresponding rotating holes. The second rotating block rotates through the second rotating assembly. The second rotating assembly includes a second rotating rod 141 and a second gear. The second thread on the second rotating rod 141 meshes with the second gear. The second gear is fixedly connected to the first end of the third connecting rod. The second end of the third connecting rod is fixedly connected to the second rotating block. By rotating the second rotating rod 141 through the second handle 142 on the second rotating rod 141, the second rotating block can be rotated, thereby rotating the first spreading roller 130 and the second spreading roller 131.

[0048] Optionally, the first spreading roller 130 is connected to a first rotating motor, and the second spreading roller 131 is connected to a second rotating motor.

[0049] Specifically, the first end of the first spreading roller 130 and the first end of the second spreading roller 131 are rotatably connected to the first cross arm 160 through the first rotating block 132. The first rotating block 132 is equipped with a first rotating motor and a second rotating motor. The first end of the first spreading roller 130 is connected to the first rotating motor, and the first end of the second spreading roller 131 is connected to the second rotating motor. Thus, the first spreading roller 130 can be rotated by the first rotating motor, and the second spreading roller 131 can be rotated by the second rotating motor.

[0050] In some embodiments, the spreading device further includes a leveling mechanism 200, which includes a plurality of leveling rollers and a heater is provided on the leveling rollers.

[0051] Specifically, refer to Figure 4 The leveling mechanism 200 includes a first leveling roller 210 and a second leveling roller 220. The first leveling roller 210 and the second leveling roller 220 level the first fabric after it is spread out by rotating, and the first leveling roller 210 and the second leveling roller 220 are heated by heaters to improve the leveling effect of the first leveling roller 210 and the second leveling roller 220.

[0052] In some embodiments, the first cross arm 160 and the second cross arm 162 are further provided with a plurality of adjustment holes 161. By fixing the conveying roller of the first fabric conveying mechanism 180 to different adjustment holes 161, the height and distance of the fabric to be processed being conveyed to the tensioning mechanism 170 can be adjusted. The base 100 is also provided with a controller 110, which controls the first fabric conveying mechanism 180, the second fabric conveying mechanism 120, the tensioning mechanism 170 and the spreading mechanism to work. The controller 110 is provided with a display screen, which can display the working status of each mechanism and set the corresponding working parameters.

[0053] The implementation of this utility model embodiment has the following beneficial effects: This utility model embodiment provides a fabric spreading device, including: a spreading base, a first fabric conveying mechanism 180, a second fabric conveying mechanism 120, a tensioning mechanism 170, and a spreading mechanism. The first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120, and the spreading mechanism are sequentially arranged on the spreading base along the fabric conveying direction. The first fabric conveying mechanism 180 is used to convey the fabric to be processed to the tensioning mechanism 170. The tensioning mechanism 170 is used to tension the fabric to be processed to obtain a first fabric. The second fabric conveying mechanism 120 is used to convey the first fabric to the spreading mechanism. The spreading mechanism includes at least one spreading component, which includes a first spreading roller 130 and a second spreading roller 131. The first spreading roller 130 is used to flatten a first surface of the first fabric, and the second spreading roller 131 is used to flatten a second surface of the first fabric. The first fabric conveying mechanism 180, the tensioning mechanism 170, the second fabric conveying mechanism 120 and the spreading mechanism work in sync to complete the conveying, tensioning and spreading of the fabric to be processed, eliminating manual operation, resulting in high spreading quality and good production efficiency.

[0054] Secondly, this utility model provides a spreading system, including the spreading device described above.

[0055] It can be seen that the spreading devices in the above embodiments are all applicable to this system embodiment. The specific functions implemented in this system embodiment are the same as those in the above spreading device embodiment, and the beneficial effects achieved are also the same as those achieved in the above spreading device embodiment.

[0056] In this specification, the reference to the term "in a particular embodiment" means that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0057] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A spreading device, characterized in that, It includes a fabric spreading base, a first fabric conveying mechanism, a second fabric conveying mechanism, a tensioning mechanism, and a spreading mechanism. The first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism, and the spreading mechanism are sequentially arranged on the fabric spreading base along the direction of fabric conveying. The first fabric conveying mechanism is used to convey the fabric to be processed to the tensioning mechanism; The tensioning mechanism is used to tension the fabric to be processed to obtain the first fabric. The second fabric conveying mechanism is used to convey the first fabric to the spreading mechanism; The spreading mechanism includes at least one spreading component, which includes a first spreading roller and a second spreading roller. The first spreading roller is used to flatten a first surface of the first fabric, and the second spreading roller is used to flatten a second surface of the first fabric.

2. The spreading device according to claim 1, characterized in that, The fabric spreading base includes a crossbeam and a base. The crossbeam is disposed on the base. The first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism, and the spreading mechanism are sequentially disposed on the crossbeam along the direction of fabric conveying.

3. The spreading device according to claim 2, characterized in that, The tensioning mechanism includes a tensioning component and a first rotating component, wherein the tensioning component is rotatably connected to the crossbeam via the first rotating component.

4. The spreading device according to claim 3, characterized in that, The crossbeam includes a first cross arm and a second cross arm. The first fabric conveying mechanism, the tensioning mechanism, the second fabric conveying mechanism, and the spreading mechanism are all disposed between the first cross arm and the second cross arm. The tensioning assembly includes a first tensioning roller, a second tensioning roller, a first connecting member, and a second connecting member. The first end of the first tensioning roller and the first end of the second tensioning roller are rotatably connected to the first cross arm through the first connecting member. The second end of the first tensioning roller and the second end of the second tensioning roller are connected to the first rotating assembly through the second connecting member. The first rotating assembly is disposed on the second cross arm and is used to rotate the second connecting member.

5. The spreading device according to claim 4, characterized in that, The second connecting member includes a second connecting piece and a second connecting rod. The second end of the first tension roller and the second end of the second tension roller are fixedly connected to the first end and the second end of the second connecting piece, respectively. The first end of the second connecting rod is fixedly connected to the second connecting piece. The second end of the second connecting rod passes through the second cross arm and is connected to the first rotating assembly.

6. The spreading device according to claim 5, characterized in that, The first rotating assembly includes a first rotating rod and a first gear. The first gear is fixedly connected to the second end of the second connecting rod. The first rotating rod is provided with a first thread, which meshes with the first gear.

7. The spreading device according to claim 2, characterized in that, The spreading component also includes a second rotating assembly, which is disposed on the crossbeam. Both the first spreading roller and the second spreading roller are rotatably connected to the second rotating assembly.

8. The spreading device according to claim 1, characterized in that, The first spreading roller is connected to a first rotating motor, and the second spreading roller is connected to a second rotating motor.

9. The spreading device according to claim 1, characterized in that, The spreading device also includes a leveling mechanism, which includes multiple leveling rollers and heaters on the leveling rollers.

10. A display system, characterized in that, Includes the spreading device as described in any one of claims 1-9.

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