Wire winding device

Abstract

The utility model discloses a kind of winding devices, including workbench;Winding mechanism, including rotating seat, first drive module, second drive module, wire clamp and two winding shafts;Rotating seat rotation is set in workbench, first drive module is set in workbench and is driven to be connected with rotating seat;Second drive module is set in rotating seat, and second drive module is driven to be connected with each winding shaft;Wire clamp is set in one side of rotating seat;Wire conveying mechanism, set in the top of workbench, wire conveying mechanism's wire discharge end extends to wire clamp.This scheme is used to the wire can be quickly and orderly wound on the outside of two winding shafts to form annular shape, to improve winding efficiency, it is convenient for subsequent conveying to other processing procedure.

Description

Technical Field

[0001] This utility model relates to the technical field of cable production equipment, and in particular to a winding device. Background Technology

[0002] A wire winding device is used to wind wires (such as electrical wires or cables) in a specific way, such as winding the wires into coils or loops, which can reduce the space occupied by the wires and make them easier to store and transport.

[0003] In some related technologies, such as the patent with publication number CN120117469B, a fully automatic cable winding machine is disclosed, including: a frame, a wire guide mechanism arranged on the front side of the frame, a winding mechanism and a receiving mechanism aligned left and right on the rear side of the wire guide mechanism, a transfer mechanism arranged on the rear side of the receiving mechanism, an automatic cable tie mechanism and a feeding mechanism arranged sequentially on the right side of the transfer mechanism, a winding clamp rotatably arranged in the winding mechanism, and several circumferentially hinged members on the winding clamp. The cable tray has grooves, and the receiving mechanism has several rotatable arms evenly distributed around its circumference. The circumferentially arranged arms can align and spread out in the receiving mechanism. The receiving mechanism also has several wire clamps evenly distributed around its circumference. The winding mechanism and the receiving mechanism are connected. The arms in the receiving mechanism are inserted into the grooves of the cable tray. The conductor mechanism feeds the cable from the cable feeder to the winding clamp in the winding mechanism. The winding clamp rotates synchronously with the arms, and the cable is wound around the cable tray. After winding is completed, the wire clamps press down on the cable roll.

[0004] The above solution has some technical problems. For example, the winding mechanism and receiving mechanism in this solution need to insert the support arm into the groove of the cable support plate to complete the winding action. The whole equipment is relatively complex, and multiple parts need to work together during the winding process, which results in a slow overall winding speed. Especially when dealing with a large number of cables, the winding efficiency is low. Moreover, the structure of the winding mechanism and receiving mechanism is relatively complex, requiring a large space to arrange such mechanisms. Therefore, the overall equipment is large in size and occupies a lot of space. Utility Model Content

[0005] In order to overcome the shortcomings of existing technical solutions, this utility model provides a winding device.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A winding device, the winding device comprising:

[0008] Workbench;

[0009] A winding mechanism includes a rotating base, a first drive module, a second drive module, a wire clamp, and two winding shafts. The rotating base is rotatably mounted on the top of the worktable. The first drive module is mounted on the worktable and drivenly connected to the rotating base. The second drive module is mounted on the rotating base and drivenly connected to each of the winding shafts. The wire clamp is located on one side of the rotating base.

[0010] A wire conveying mechanism is disposed on the top of the workbench, and the wire discharge end of the wire conveying mechanism extends to the wire clamp.

[0011] As a preferred technical solution of this utility model, the top of the rotating seat is provided with a set of support plates, each of the support plates is provided with a limiting groove, and each winding shaft is movably inserted into the corresponding limiting groove and can move within the limiting groove.

[0012] As a preferred technical solution of this utility model, the second drive module includes a first drive member and two sliding blocks; the first drive member is disposed on the rotating seat, and the upper end of the first drive member is recessed with a movable cavity, each of the sliding blocks is movably disposed in the movable cavity, and each of the winding shafts is vertically disposed on the top of the corresponding sliding block; the first drive member is drivenly connected to each of the sliding blocks.

[0013] As a preferred technical solution of this utility model, the wire clamp includes a second driving member, a third driving member, and two clamping parts; the third driving member is disposed on one side of the rotating seat, the second driving member is disposed at the power output end of the third driving member, and the third driving member can drive the second driving member to move in the vertical direction, and the power output end of the second driving member is drivenly connected to each of the clamping parts.

[0014] As a preferred technical solution of this utility model, the first drive module includes a motor, a drive gear, a driven gear, and a transmission belt; the drive gear is sleeved on the power output shaft of the motor, the driven gear is movably disposed at the bottom of the rotating seat, and the transmission belt is sleeved on the drive gear and the driven gear.

[0015] As a preferred technical solution of this utility model, the wire conveying mechanism includes a wire feeding component, a wire cutting component, and a wire pulling component; the wire feeding component is located next to the workbench, the wire cutting component is disposed on the workbench and located between the winding mechanism and the wire feeding component; the wire pulling component is movably disposed on the top of the workbench and can move along the direction of the winding mechanism or the wire cutting component.

[0016] As a preferred technical solution of this utility model, the wire cutting assembly includes a bracket and two oppositely arranged cutters, each of which is movably arranged on the bracket and can move closer to or further away from each other.

[0017] As a preferred technical solution of this utility model, the bracket is provided with a guide rail;

[0018] The shearer includes a fourth driving member, a first moving block, and a shearing part; the first moving block is slidably disposed on the guide rail, the shearing part is disposed on the first moving block, and the fourth driving member is drivenly connected to the first moving block.

[0019] As a preferred technical solution of this utility model, the bracket is provided with two sets of roller assemblies, and the wire is located between the two sets of roller assemblies;

[0020] Each roller assembly includes a fifth driving member, an active guide roller, and a driven guide roller. The active guide roller and the driven guide roller are rotatably mounted on the bracket. The power output shaft of the fifth driving member is driven to the active guide roller, and can drive the active guide roller to rotate about its axial direction.

[0021] As a preferred technical solution of this utility model, the bracket is provided with a vertical guide rail;

[0022] One set of the roller assemblies further includes a sixth drive member and a second movable block; the active guide roller is connected to the second movable block; the second movable block is movably disposed on the vertical guide rail; the sixth drive member is drivenly connected to the second movable block;

[0023] The fifth driving element is disposed on the second moving block.

[0024] Compared with the prior art, the beneficial effects of this utility model are:

[0025] The wire conveying mechanism is used to transport the wire to the wire holder, which clamps the end of the wire. Then, the first drive module drives the entire rotating seat to rotate around its axis, while the second drive module drives each winding shaft to move away from each other by a certain distance. This allows the wire to be wound quickly and orderly around the outside of the two winding shafts to form a loop shape, thereby improving winding efficiency and facilitating subsequent transport to other processing steps. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a structural diagram of the winding device according to an embodiment of the present invention.

[0028] Figure 2 This is a structural diagram of the winding mechanism and wire conveying mechanism according to an embodiment of the present utility model.

[0029] Figure 3 This is a structural diagram of the winding mechanism according to an embodiment of the present utility model.

[0030] Figure 4 This is an exploded view of the second drive module and winding shaft in an embodiment of this utility model.

[0031] Figure 5 This is a structural diagram of the first drive module according to an embodiment of the present utility model.

[0032] Figure 6 This is a structural diagram of the wire conveying mechanism according to an embodiment of the present utility model.

[0033] Figure 7 This is a structural diagram of the wire cutting assembly and roller assembly according to an embodiment of the present invention.

[0034] Figure 8 yes Figure 7 Another perspective on the structure diagram.

[0035] Numbers in the diagram

[0036] 1. Workbench;

[0037] 2. Winding mechanism; 21. Rotating seat; 22. First drive module; 221. Motor; 222. Driving gear; 223. Driven gear; 224. Transmission belt; 23. Second drive module; 231. First drive component; 232. Sliding block; 233. Movable cavity; 24. Wire clamp; 241. Second drive component; 242. Third drive component; 243. Clamping part; 25. Winding shaft; 26. Support plate; 261. Limiting groove;

[0038] 3. Wire conveying mechanism; 31. Wire discharge assembly; 32. Wire cutting assembly; 321. Support; 322. Shearer; 323. Fourth drive component; 324. First moving block; 325. Shearing section; 326. Guide rail; 33. Wire pulling assembly; 34. Roller assembly; 341. Fifth drive component; 342. Active guide roller; 343. Driven guide roller; 344. Vertical guide rail; 345. Sixth drive component; 346. Second moving block. Detailed Implementation

[0039] To make the technical problems, technical solutions and beneficial effects to be solved by this application clearer, the following describes this application in further detail with reference to the accompanying drawings and embodiments.

[0040] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0041] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly on the other component or indirectly on that other component.

[0042] When a component is said to be "connected to" another component, it can be directly connected to the other component or indirectly connected to that other component.

[0043] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0045] In the description of this application, "multiple" means two or more, unless otherwise expressly and specifically defined.

[0046] The following describes in detail the specific structure of a winding device provided by an embodiment of this utility model, according to the appendix. Figure 1-8 As shown, the winding device specifically includes a workbench, a winding mechanism, and a wire conveying mechanism.

[0047] The winding mechanism 2 is mounted on top of the workbench 1 to ensure that it will not shift due to vibration or external force during operation. The wire conveying mechanism 3 is also mounted on the workbench 1, which provides stable support for it, ensuring that the wire can be conveyed smoothly.

[0048] according to Figure 3 As shown, the winding mechanism 2 includes a rotating base 21, a first drive module 22, a second drive module 23, a wire clamp 24, and two winding shafts 25. The rotating base 21 is rotatably mounted on the top of the workbench 1. The first drive module 22 is mounted on the workbench 1 and drivenly connected to the rotating base 21. The first drive module 22 can drive the rotating base 21 to rotate around its axial direction. The second drive module 23 is mounted on the rotating base 21 and drivenly connected to each winding shaft 25. It can drive the two winding shafts 25 to move closer to or further away from each other. The wire clamp 24 is mounted on one side of the rotating base 21.

[0049] Specifically, the rotating base 21 and the first drive module 22 are both mounted on the worktable 1. The first drive module 22 is driven by the rotating base 21 to drive the rotating base 21 to rotate around its axial direction. The second drive module 23 is mounted on the rotating base 21 and driven by two winding shafts 25 to drive the two winding shafts 25 to move closer or further apart. A wire clamp 24 is mounted on one side of the rotating base 21 to fix and hold the end of the wire, ensuring that the wire does not slip during winding. Both winding shafts 25 are used to wind the wire, so that the wire can be evenly wound around the winding shafts 25 when the rotating base 21 rotates at high speed. Through the coordinated work of the two winding shafts 25, the wire can be wound quickly and evenly to form a loop shape, thereby improving winding efficiency and subsequent conveying to other processes. Moreover, the overall structure is relatively compact, effectively reducing space occupation.

[0050] For example, the wire conveying mechanism 3 transports the wire from the storage location to the clamping range of the wire holder 24. When the end of the wire is transported to the position of the wire holder 24, the wire holder 24 activates to firmly clamp the end of the wire. Subsequently, the first drive module 22 starts working to drive the entire rotating seat 21 to rotate around its axis. The rotation speed of the rotating seat 21 can be adjusted according to the wire conveying speed and the required winding density. As the rotating seat 21 rotates at high speed, the wire is evenly wound between the two winding shafts 25. Since the winding shafts 25 have been separated in the initial stage, the wire can form a loop shape during the winding process. This loop-shaped winding method effectively reduces the space occupied by the wire and facilitates subsequent storage, conveying, and other processing steps.

[0051] It should be noted that during the winding process, the second drive module 23 can adjust the distance between the winding shafts 25 as needed, so that the wire after winding reaches the specified diameter. In addition, if it is necessary to remove the wire after winding, the second drive module 23 needs to drive the two winding shafts 25 to move closer to each other to avoid the wire being fixedly clamped by the two winding shafts 25, making it difficult to remove.

[0052] When the wire is wound to the predetermined length or reaches the desired loop shape, the first drive module 22 and the second drive module 23 stop working. At this time, the wire holder 24 releases the end of the wire to complete the entire winding process. Finally, the wound wire can be unloaded from the winding spool 25 by mechanical means or manual operation, ready for subsequent processes.

[0053] according to Figure 1 As shown, in some specific embodiments, the wire conveying mechanism 3 is disposed on the top of the workbench 1; the wire conveying mechanism 3 is used to convey the end of the wire to the wire holder 24.

[0054] Specifically, the wire conveying mechanism 3 is used to precisely convey the end of the wire from its initial position to the clamping range of the wire holder 24, ensuring that the wire can be accurately clamped. Furthermore, during the conveying process, the wire conveying mechanism 3 needs to control the tension of the wire to prevent problems such as slackness, twisting, or breakage during conveying. When conveying the wire, the conveying speed of the wire conveying mechanism 3 needs to match the winding speed of the winding mechanism 2 to ensure that the wire can be smoothly and continuously wound on the winding shaft 25.

[0055] according to Figure 3 As shown, a set of support plates 26 are provided on the top of the rotating seat 21. Each support plate 26 is provided with a limiting groove 261, and each winding shaft 25 passes through the corresponding limiting groove 261.

[0056] Specifically, a limiting groove 261 is formed on the support plate 26 to prevent the winding shaft 25 from deviating from its original position when the rotating seat 21 rotates at high speed. The winding shaft 25 is movably mounted in the limiting groove 261. This arrangement allows the winding shaft 25 to move along a predetermined path within the limiting groove 261. The shape and size of the limiting groove 261 match the movement path of the winding shaft 25, ensuring that the winding shaft 25 can only move within a predetermined range. The side walls of the limiting groove 261 can prevent the winding shaft 25 from shifting or shaking during movement, thereby ensuring the stability of the wire winding. When the wire is wound on the winding shaft 25 and forms a loop shape, the weight of the wire gradually increases. Therefore, the upper surface of the support plate 26 is used to support the wire forming the loop shape, preventing the wire in this shape from falling onto the worktable 1. Thus, the support plate 26 supports the wire forming the loop shape.

[0057] It should be noted that the outer side of the winding shaft 25 is a certain distance from the wall of the limiting groove 261. During the winding process, the position of the winding shaft 25 needs to be dynamically adjusted according to the winding condition of the wire. If the distance between the winding shaft 25 and the wall of the limiting groove 261 is too close, the movement of the winding shaft 25 may be restricted, making it unable to flexibly adjust its position. Therefore, maintaining a certain distance between the outer side of the winding shaft 25 and the wall of the limiting groove 261 can provide sufficient room for the winding shaft 25 to move freely within the limiting groove 261, and can also avoid mechanical contact and wear between the two.

[0058] according to Figure 4 As shown, in a further embodiment, the second drive module 23 includes a first drive member 231 and two sliding blocks 232. The first drive member 231 is disposed on the rotating seat 21. The upper end of the first drive member 231 is recessed with a movable cavity 233. Each sliding block 232 is movably disposed in the movable cavity 233. Each winding shaft 25 is vertically disposed on the top of the corresponding sliding block 232. The first drive member 231 is drivenly connected to each sliding block 232, and can drive each sliding block 232 to move closer or further away from each other.

[0059] Specifically, the first driving member 231 is mounted on the rotating seat 21 to provide power for the movement of the sliding block 232. The upper end of the first driving member 231 is recessed with a movable cavity 233 to accommodate the sliding block 232 and to provide a guide for its movement. That is, the two sliding blocks 232 are movably disposed within the movable cavity 233, and the shape and size of the sliding blocks 232 match the movable cavity 233 to ensure smooth movement within it. The bottom of the winding shaft 25 is located at the top of the corresponding sliding block 232; therefore, by simply driving the sliding block 232 to move, the winding shafts 25 can be moved closer or further apart.

[0060] For example, during operation, when it is necessary to adjust the distance between the winding spools 25, the first drive member 231 is activated, and the first drive member 231 releases power and transmits it to the sliding block 232 to push the sliding block 232 to move within the movable cavity 233. The bottom of the winding spool 25 is fixed to the top of the sliding block 232. Therefore, when the sliding block 232 moves, it synchronously drives the winding spool 25 to move together. Thus, when the sliding blocks 232 move closer to each other, the winding spools 25 also move closer to each other; when the sliding blocks 232 move further apart, the winding spools 25 also move further apart.

[0061] It is understood that the first driving component 231 in this embodiment of the present invention is an Airtac finger cylinder, which is driven and connected to each sliding block 232 by the power output shaft of the Airtac finger cylinder, so as to push the two sliding blocks 232 away from each other.

[0062] It should also be understood that the movable cavity 233 of this utility model embodiment is provided with a guide rail 326, and two sliding blocks 232 are slidably disposed on the guide rail 326.

[0063] according to Figure 3 As shown, in some specific embodiments, the wire clamp 24 includes a second drive member 241, a third drive member 242, and two clamping parts 243; the third drive member 242 is disposed on one side of the rotating base 21, the second drive member 241 is disposed at the power output end of the third drive member 242, and the third drive member 242 can drive the second drive member 241 to move in the vertical direction. The power output end of the second drive member 241 is driven connected to each clamping part 243, and can drive each clamping part 243 to move closer to or further away from each other.

[0064] Specifically, the third drive member 242 is mounted on one side of the rotating base 21, providing vertical power to adjust the height of the second drive member 241. The second drive member 241 is mounted on the power output end of the third drive member 242, providing horizontal power to drive the two clamping parts 243 to move closer or further apart. The two clamping parts 243 are used to clamp the ends of the wire, providing a secure grip and preventing damage to the wire.

[0065] When the height of the clamp needs to be adjusted, the third drive member 242 is activated to drive the second drive member 241 to move vertically. The power output end of the third drive member 242 is connected to the second drive member 241 to push the second drive member 241 to move vertically, thereby adjusting the clamp to a suitable height to accommodate wires of different diameters or different operational needs. After the clamp is adjusted to a suitable height, the second drive member 241 is activated to drive the two clamping parts 243 to move closer or further apart. Since the power output end of the second drive member 241 is connected to the clamping parts 243, it drives each clamping part 243 to rotate so that they can move closer together. When the clamping parts 243 move closer together to firmly clamp the end of the wire, the rotating seat 21 is then driven to rotate at high speed to complete the winding of the wire. After the wire is wound, the wire is released when the clamping parts 243 are driven apart by the second drive member 241.

[0066] It is understood that the third driving component 242 in this embodiment of the present invention is an HFR cylinder (Hinge Function Rotary Cylinder), which is driven and connected to the second driving component 241 by the power output shaft of the HFR cylinder.

[0067] according to Figure 5 As shown, in some specific embodiments, the first drive module 22 includes a motor 221, a drive gear 222, a driven gear 223, and a transmission belt 224; the drive gear 222 is sleeved on the power output shaft of the motor 221, the driven gear 223 is movably disposed on the bottom of the rotating seat 21, and the transmission belt is sleeved on the drive gear 222 and the driven gear 223.

[0068] Specifically, when the first drive module 22 is in operation, the motor 221 is started. The rotation of the motor 221 is then transmitted to the drive gear 222 via its power output shaft, meaning the drive gear 222 begins to rotate under the drive of the motor 221. While the drive gear 222 is rotating, the power is transmitted to the driven gear 223 via the transmission belt 224. Since the transmission belt 224 connects and transmits power between the drive gear 222 and the driven gear 223, it ensures that the power is transmitted smoothly and efficiently to the driven gear 223. The driven gear 223 then begins to rotate under the drive of the transmission belt 224. Because the direction of rotation of the driven gear 223 is the same as that of the drive gear 222, its speed and torque depend on the gear ratio between the drive gear 222 and the driven gear 223, as well as the transmission efficiency of the transmission belt 224. When the driven gear 223 rotates, it directly drives the rotating seat 21 to rotate around its axis, so that the entire winding assembly (including the winding shaft 25, wire holder 24, etc.) rotates synchronously. This solution can achieve uniform winding of the wire, thereby ensuring that the wire can form a regular ring shape on the winding shaft 25.

[0069] It should be noted that the speed and torque of the drive gear 222 can be adjusted according to the control parameters of the motor 221, for example by changing the voltage, current or frequency of the motor 221.

[0070] according to Figure 1 and Figure 6 As shown, in some specific embodiments, the wire conveying mechanism 3 includes a wire feeding component 31, a wire cutting component 32, and a wire pulling component 33; the wire feeding component 31 is located next to the workbench 1; the wire cutting component 32 is disposed on the workbench 1 and located between the winding mechanism 2 and the wire feeding component 31; the wire pulling component 33 is movably disposed on the top of the workbench 1 and can move along the direction of the winding mechanism 2 or the wire cutting component 32.

[0071] Specifically, the wire feeding assembly 31 is located next to the workbench 1, used to provide the wire to be wound, and also to store the wire. The wire cutting assembly 32 is mounted on the workbench 1, located between the winding mechanism 2 and the wire feeding assembly 31, used to cut the wire to the required length, ensuring that the end of the wire can be accurately fed to the winding mechanism 2. The wire pulling assembly 33 is movably mounted on the top of the workbench 1, and can move along the direction of the winding mechanism 2 or the wire cutting assembly 32. The function of the wire pulling assembly 33 is to pull the wire from the wire cutting assembly 32 to the winding mechanism 2, and to ensure that the wire maintains appropriate tension during the conveying process.

[0072] When the wire conveying mechanism 3 is in operation, the wire discharge assembly 31 extracts the wire from the wire reel or wire rack. The discharge assembly ensures smooth wire extraction and prevents tangling or damage during extraction. The extracted wire is conveyed along a predetermined path to the winding mechanism 2. During this process, the wire pulling assembly 33 clamps the end of the wire and moves it along the direction of the winding mechanism 2 until the wire is securely held by the two clamping parts 243. The moving speed of the wire pulling assembly 33 needs to match the winding speed of the winding mechanism 2 to ensure that the wire is wound smoothly and continuously. After the winding process is completed, the wire cutting assembly 32 cuts the wire so that the wire after the winding process is unloaded and can proceed to the next process.

[0073] according to Figure 7 As shown, in a further embodiment, the wire cutting assembly 32 includes a bracket 321 and two oppositely arranged cutters 322; each cutter 322 is movably disposed on the bracket 321 and can move closer to or further away from each other.

[0074] Specifically, since the two shears 322 are mounted on the bracket 321 and can move closer or further apart, when the wire needs to be cut, the two shears 322 move closer together, that is, both shears 322 move towards the wire. As the two shears 322 approach, the blades of the two shears 322 gradually contact the wire. Because each blade has a sharp edge, the pressure on the wire gradually increases during the approach process. When the pressure reaches a certain level, the blades will cut into the wire until the wire is cut. After the wire is cut, the two shears 322 return to their original positions, that is, they move further apart, preparing for the next cut. After the wire is cut, it is divided into two sections: one section is the wire that has been wound, and the other section is the remaining wire. The wound wire is held by the wire pulling assembly 33 to wait for the next process, while the remaining wire waits for the next round of winding.

[0075] according to Figure 7 As shown, specifically, the bracket 321 is provided with a guide rail 326; the shearer 322 includes a fourth driving member, a first moving block 324 and a shearing part 325; the first moving block 324 is slidably disposed on the guide rail 326, and the shearing part 325 is disposed on the first moving block 324; the fourth driving member is drivenly connected to the first moving block 324.

[0076] Specifically, guide rail 326 is mounted on bracket 321 to guide the movement of shearer 322. Guide rail 326 is a linear track to ensure that shearer 322 maintains linear motion during movement. The fourth driving member serves as the power source for shearer 322, driving the first moving block 324 to move along guide rail 326. The first moving block 324 is slidably mounted on guide rail 326 and driven by the fourth driving member, enabling it to move on guide rail 326. The function of the first moving block 324 is to support shearing section 325 and move it to the appropriate position to complete the shearing action.

[0077] In the initial state, the cutting sections 325 of the shearers 322 are in the open state, meaning the cutting sections 325 of the two shearers 322 are far apart to allow the wire to pass smoothly. At this time, the first moving block 324 is located at the starting position of the guide rail 326. When it is necessary to cut the wire, the fourth drive unit is activated, which transmits power to the first moving block 324, causing the first moving block 324 to move along the guide rail 326 towards the target position. The guide rail 326 ensures that the movement trajectory of the first moving block 324 is stable and accurate, preventing deviation or shaking. As the first moving block 324 moves, the cutting sections 325 gradually approach and eventually contact the cutting sections 325 on the opposite side, completing the cutting action. After the wire is cut, each fourth drive unit drives each first moving block 324 back to the initial position along the guide rail 326.

[0078] In the foregoing embodiments, it is understood that the fourth driving component is a cylinder, and the power output shaft of the cylinder is connected to the first moving block 324.

[0079] It should be noted that in one embodiment of this utility model, the cutting part 325 is a blade, and the other cutting part 325 is a straight plate. The straight plate has a first straight surface, and the blade has a second straight surface that mates with the first straight surface. When the blade and the plate come close to a certain extent, the second straight surface of the blade abuts against the first straight surface of the plate. At this time, when the first straight surface and the second straight surface are in contact, the sharp edge of the blade fits tightly against the first plane of the straight plate, ensuring that the wire will not slip or shift during cutting, thereby achieving precise cutting. In addition, when the second straight surface of the blade is fully in contact with the first straight surface of the straight plate, the wire is clamped between the blade and the straight plate. Due to the tight fit between the sharp edge of the blade and the first plane of the straight plate, the wire is cut at the contact point. This process is rapid, ensuring that the wire has a clean cut and that there are no burrs or stretching.

[0080] according to Figure 6 and Figure 7 As shown, in a further embodiment, the bracket 321 is provided with two sets of roller assemblies 34, and the wire is located between the two sets of roller assemblies; each roller assembly 34 includes a fifth driving member 341, an active guide roller 342 and a driven guide roller 343, and the active guide roller 342 and the driven guide roller 343 are rotatably disposed on the bracket 321; the power output shaft of the fifth driving member 341 is drivenly connected to the active guide roller 342, and can drive the active guide roller 342 to rotate around its axial direction.

[0081] Specifically, bracket 321 is the support structure of roller assembly 34, used to fix and support the active guide roller 342 and driven guide roller 343. Fifth drive member 341 is the power source of roller assembly 34, its power output shaft is driven by the active guide roller 342, providing power to roller assembly 34 and driving the active guide roller 342 to rotate around its axial direction via the power output shaft of fifth drive member 341. Driven guide roller 343 is the passive component in roller assembly 34; it cooperates with active guide roller 342 to guide the wire direction.

[0082] When each set of roller assemblies 34 is in operation, the wire is located between the two sets of roller assemblies 34. When the wire needs to be conveyed, the power output shaft of the fifth drive member 341 transmits power to the active guide roller 342. At this time, the active guide roller 342 rotates around its axial direction under the drive of the fifth drive member 341. When the active guide roller 342 rotates, since the surfaces of the two active guide rollers 342 are in contact with the outer side of the wire at the same time, the wire can be driven forward by friction. At the same time, the driven guide roller 343 passively rotates through contact with the wire, playing a role in guiding the wire's direction. The function of each driven guide roller 343 is to guide the direction of the wire, ensuring that the wire can move along the predetermined path, that is, conveyed in the direction of the winding mechanism 2. When the wire conveying is completed or the conveying needs to be paused, the fifth drive member 341 stops operating. At this time, the active guide roller 342 stops rotating, the wire conveying also stops, and the driven guide roller 343 also stops rotating due to loss of power, and no longer conveys wire to the winding mechanism 2. Therefore, it can be seen that the wire is smoothly and steadily conveyed by the drive of the active guide roller 342 and the guidance of the driven guide roller 343, thereby improving the conveying efficiency of the wire.

[0083] It should be noted that during the conveying process, the fifth drive unit 341 can control the tension of the wire by adjusting its output torque. By properly controlling the tension of the wire, it can be ensured that the wire will not slack or break during the conveying process.

[0084] It is understood that the fifth starting component in this embodiment of the present invention is a motor 221, and the power output shaft of the motor 221 is connected to the active guide roller 342.

[0085] according to Figure 8 As shown, the bracket 321 is provided with a vertical guide rail 344; one set of roller assemblies 34 includes a sixth drive member 345 and a second moving block 346; an active guide roller 342 is connected to the second moving block 346; the second moving block 346 is movably disposed on the vertical guide rail 344; the sixth drive member 345 is drivenly connected to the second moving block 346, and can drive the active guide roller 342 to approach the wire; a fifth drive member 341 is disposed on the second moving block 346.

[0086] Specifically, in the initial state, the active guide roller 342 is located at the starting position of the vertical guide rail 344 and maintains a certain distance from the wire. When it is necessary to move the active guide roller 342 to the position of the wire, the sixth drive unit 345 is activated, which transmits power to the second moving block 346, causing the second moving block 346 to move up or down along the vertical guide rail 344. The function of the vertical guide rail 344 is to ensure that the movement trajectory of the second moving block 346 is stable and accurate, avoiding deviation or shaking. As the second moving block 346 moves, the active guide roller 342 gradually approaches the wire until the surface of the active guide roller 342 contacts the wire. When the active guide roller 342 comes into contact with the wire, the fifth drive unit 341 is activated. The fifth drive unit 341 releases power and transmits it to the active guide roller 342. The active guide roller 342 rotates around its axis under the drive of the fifth drive unit 341 and drives the wire forward through friction. The wire begins to move under the drive of the active guide roller 342. At the same time, the contact between the outer surface of the driven guide roller 343 and the wire plays a role in guiding the direction of the wire.

[0087] The second moving block 346 is driven by the sixth driving component 345 to move up and down along the vertical guide rail 344, thereby causing the active guide roller 342 to move closer to or away from the wire. This solution can dynamically adjust the contact pressure and position between the active guide roller 342 and the wire according to the diameter, material or conveying requirements of the wire, so as to adapt to wires of different diameters and materials.

[0088] It is understood that the sixth driving component 345 in this embodiment of the present invention is a cylinder, which is connected to the second moving block 346 by the power output shaft of the cylinder.

[0089] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A winding device, characterized in that, The winding device includes: Workbench; A winding mechanism includes a rotating base, a first drive module, a second drive module, a wire clamp, and two winding shafts. The rotating base is rotatably mounted on the top of the worktable. The first drive module is mounted on the worktable and drivenly connected to the rotating base. The second drive module is mounted on the rotating base and drivenly connected to each of the winding shafts. The wire clamp is located on one side of the rotating base. A wire conveying mechanism is disposed on the top of the workbench, and the wire discharge end of the wire conveying mechanism extends to the wire clamp.

2. The winding device according to claim 1, characterized in that, The top of the rotating seat is provided with a set of support plates, each of which is provided with a limiting groove. Each winding shaft is movably inserted into the corresponding limiting groove and can move within the limiting groove.

3. The winding device according to any one of claims 1 or 2, characterized in that, The second drive module includes a first drive component and two sliding blocks; the first drive component is disposed on the rotating seat, and the upper end of the first drive component is recessed with a movable cavity, each of the sliding blocks is movably disposed in the movable cavity, and each of the winding shafts is vertically disposed on the top of the corresponding sliding block; the first drive component is drivenly connected to each of the sliding blocks.

4. The winding device according to claim 1, characterized in that, The wire clamp includes a second driving member, a third driving member, and two clamping parts; the third driving member is disposed on one side of the rotating base, the second driving member is disposed at the power output end of the third driving member, and the third driving member can drive the second driving member to move in the vertical direction, and the power output end of the second driving member is drivenly connected to each of the clamping parts.

5. The winding device according to claim 1, characterized in that, The first drive module includes a motor, a drive gear, a driven gear, and a transmission belt; the drive gear is sleeved on the power output shaft of the motor, the driven gear is movably disposed at the bottom of the rotating base, and the transmission belt is sleeved on the drive gear and the driven gear.

6. The winding device according to claim 1, characterized in that, The wire conveying mechanism includes a wire feeding component, a wire cutting component, and a wire pulling component; the wire feeding component is located next to the workbench, the wire cutting component is disposed on the workbench and located between the winding mechanism and the wire feeding component; the wire pulling component is movably disposed on the top of the workbench and can move along the direction of the winding mechanism or the wire cutting component.

7. The winding device according to claim 6, characterized in that, The wire cutting assembly includes a support and two oppositely arranged cutters, each of which is movably mounted on the support and can move closer to or further away from each other.

8. The winding device according to claim 7, characterized in that, The bracket is equipped with guide rails; The shearer includes a fourth driving member, a first moving block, and a shearing part; the first moving block is slidably disposed on the guide rail, the shearing part is disposed on the first moving block, and the fourth driving member is drivenly connected to the first moving block.

9. The winding device according to claim 7, characterized in that, The bracket is provided with two sets of roller assemblies, and the wire is located between the two sets of roller assemblies; Each roller assembly includes a fifth driving member, an active guide roller, and a driven guide roller. The active guide roller and the driven guide roller are rotatably mounted on the bracket. The power output shaft of the fifth driving member is driven to the active guide roller, and can drive the active guide roller to rotate about its axial direction.

10. The winding device according to claim 9, characterized in that, The bracket is equipped with a vertical guide rail; One set of the roller assemblies further includes a sixth drive member and a second movable block; the active guide roller is connected to the second movable block; the second movable block is movably disposed on the vertical guide rail; the sixth drive member is drivenly connected to the second movable block; The fifth driving element is disposed on the second moving block.

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