A pusher device for glass fiber production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI ENBANG NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-08-07
AI Technical Summary
现有装置对纤维张力的控制精度不足,缺乏可靠的张力调节与锁定结构,难以根据生产需求精准调整纤维张紧路径,生产过程中易因张力波动导致纤维出现松散、断裂或粗细不均等质量问题,且卷收机通常仅依靠辊轮转动完成卷收,缺乏对纤维卷绕密度的主动控制,导致玻璃纤维卷绕后结构松散、排列不整齐,不仅影响成品的规整度,还在运输与存储过程中容易发生变形,增加了后续加工的难度
本实用新型通过设置有控制张力组件等结构,通过第一电机驱动齿轮和齿条传动,实现两侧齿板反向同步滑动,可精准改变线轮横向位置,从而调整纤维张紧路径以控制张力,配合插销板与安装块的孔位锁定结构,能在目标张力下可靠固定,避免生产中张力波动影响纤维质量。
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Figure CN224604414U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass fiber production technology, and in particular to a fiber pushing device for glass fiber production. Background Technology
[0002] In the glass fiber production process, the fiber extrusion device is a key piece of equipment for controlling fiber tension and winding, and its performance directly affects the quality of glass fibers and the ease of subsequent processing. Existing equipment lacks sufficient precision in controlling fiber tension and lacks a reliable tension adjustment and locking structure. This makes it difficult to accurately adjust the fiber tension path according to production needs. During production, tension fluctuations can easily lead to quality problems such as loose fibers, breakage, or uneven fiber thickness. Furthermore, the winding machine typically relies solely on roller rotation for winding, lacking active control over fiber winding density. This results in a loose and irregular structure of the wound glass fibers, affecting the uniformity of the finished product and making them prone to deformation during transportation and storage, increasing the difficulty of subsequent processing. Utility Model Content
[0003] The purpose of this invention is to solve at least one of the technical problems existing in the prior art, and to provide a fiber pushing device for glass fiber production. Through the first motor driving gear and rack transmission, the toothed plates on both sides slide in opposite directions synchronously, which can accurately change the lateral position of the thread wheel, thereby adjusting the fiber tensioning path to control the tension. With the help of the locking structure of the pin plate and the mounting block, it can be reliably fixed under the target tension, avoiding the impact of tension fluctuations on fiber quality during production.
[0004] This utility model also provides a fiber feeding device for glass fiber production, comprising: a worktable, a glass fiber body, a tension control component, and a winding component. A first motor is fixedly connected to the bottom of the worktable, and a gear is fixedly connected to the output end of the first motor. The tension control component includes a toothed plate, which meshes with the gear. A supporting base plate is slidably connected to the bottom of the toothed plate. The toothed plate has an internal groove for the supporting base plate to slide. A connecting block is fixedly connected to the top of the toothed plate. An installation block is fixedly connected to the top of the connecting block. A pin plate is fixedly connected to the top of the installation block. A rotating handle and a pin block are fixedly connected to the top of the pin plate. Multiple holes for inserting the pin blocks are evenly distributed inside the installation block and the pin plate. A first telescopic rod is fixedly connected to the top of the pin plate. A fixing frame is fixedly connected to the output end of the first telescopic rod. A spool is rotatably connected inside the fixing frame. The winding component includes a roller. The glass fiber body is wound around the spool and the roller. The current tension state is locked by the relative fixation of the pin plate and the installation block.
[0005] According to the present invention, a fiber-pushing device for glass fiber production includes a winding assembly comprising a winding fixing frame, a second motor fixedly connected to the top of the winding fixing frame, a roller fixedly connected to the output end of the second motor, a second telescopic rod fixedly connected to one side of the winding fixing frame, and an extrusion plate fixedly connected to the output end of the second telescopic rod. The second telescopic rod and the arc-shaped extrusion plate can automatically adjust the pressure according to the change of winding diameter to ensure that the glass fiber is tightly wound on the roller, thereby improving the winding quality and the consistency of the finished product.
[0006] According to the present invention, a fiber pushing device for glass fiber production is provided, wherein the tension control component is provided in two sets and symmetrically meshed on both sides of the gear. The two sets of symmetrically arranged tension components can balance the force and prevent the fiber from breaking or loosening due to uneven tension during the winding process.
[0007] According to the present invention, a fiber pushing device for glass fiber production includes a tension control assembly fixedly connected to the top of the workbench via a support base plate, and a winding assembly fixedly connected to the top of the workbench via a winding fixing frame.
[0008] According to the present invention, a wire pushing device for glass fiber production is provided, wherein the wire wheel is fixedly connected to the inside of a fixed frame via a rotating rod, and limit rings are fixedly connected to the top and bottom of the wire wheel.
[0009] According to the present invention, in a fiber-pushing device for glass fiber production, the first motor is fixedly connected to the bottom of the worktable via a fixing block.
[0010] According to the present invention, a fiber extrusion device for glass fiber production is provided, wherein the extrusion plate is arc-shaped and in contact with the glass fiber body wound on the surface of the roller.
[0011] According to the present invention, a fiber-pushing device for glass fiber production has support legs fixedly connected around the bottom of the worktable.
[0012] Beneficial effects: This invention incorporates a tension control component and other structures. Through a first motor driving gears and racks, the two toothed plates slide synchronously in opposite directions, which can precisely change the lateral position of the thread wheel, thereby adjusting the fiber tensioning path to control the tension. Combined with the hole locking structure of the pin plate and the mounting block, it can be reliably fixed under the target tension, avoiding the impact of tension fluctuations on fiber quality during production.
[0013] This utility model, through the setting of a winding assembly and other structures, uses a second motor to drive the rollers to wind up the fiber, while a second telescopic rod pushes an arc-shaped extrusion plate to adhere to the glass fiber. By adjusting the telescopic amount, the extrusion pressure is controlled, making the fiber winding tighter and neater, reducing looseness or deformation, and improving the regularity of the wound product and the convenience of transportation and storage. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a structural diagram of the entire utility model; Figure 2 This is a structural diagram of the winding assembly of this utility model; Figure 3 This is a structural diagram of the tension control assembly of this utility model; Figure 4 This is a structural diagram showing the connection relationship of the toothed plates in this utility model.
[0015] Legend: 1. Workbench; 2. Tension control assembly; 3. Rewind assembly; 101. First motor; 102. Gear; 103. Fiberglass body; 201. Toothed plate; 202. Support base plate; 203. Connecting block; 204. Mounting block; 205. Pin plate; 206. First telescopic rod; 207. Fixing frame; 208. Wire reel; 301. Winding fixing frame; 302. Second motor; 303. Roller; 304. Extrusion plate; 305. Second telescopic rod; 2011, movable groove; 2051, rotating handle; 2052, pin block. Detailed Implementation
[0016] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0017] Reference Figure 1-4This utility model discloses a fiber-pushing device for glass fiber production, comprising: a worktable 1, a glass fiber body 103, a tension control assembly 2, and a winding assembly 3. A first motor 101 is fixedly connected to the bottom of the worktable 1, and a gear 102 is fixedly connected to the output end of the first motor 101. The tension control assembly 2 includes a toothed plate 201, which meshes with the gear 102. A supporting base plate 202 is slidably connected to the bottom of the toothed plate 201. An movable groove 2011 for sliding of the supporting base plate 202 is provided inside the toothed plate 201. A connecting block 203 is fixedly connected to the top of the toothed plate 201, and an mounting block 204 is fixedly connected to the top of the connecting block 203. A pin plate 205 is fixedly connected to the top of the mounting block 204, and a rotating handle 2 is fixedly connected to the top of the pin plate 205. The mounting block 204 and the pin plate 205 have multiple holes evenly provided inside for the pin block 2052 to be inserted. The top of the pin plate 205 is fixedly connected to the first telescopic rod 206. The output end of the first telescopic rod 206 is fixedly connected to the fixed frame 207. The inside of the fixed frame 207 is rotatably connected to the thread wheel 208. The tension control assembly 2 is provided in two sets and is symmetrically meshed on both sides of the gear 102. The tension control assembly 2 is fixedly connected to the top of the workbench 1 through the support base plate 202. The thread wheel 208 is fixedly connected to the inside of the fixed frame 207 through the rotating rod. The top and bottom of the thread wheel 208 are fixedly connected to the limit rings. The first motor 101 is fixedly connected to the bottom of the workbench 1 through the fixed block. The bottom of the workbench 1 is fixedly connected to the surrounding area of the support legs.
[0018] Specifically, the first motor 101 is started to drive the gear 102 to rotate. Through gear-rack transmission, the toothed plates 201 on both sides slide synchronously in opposite directions along the support base plate 202. The movement of the toothed plates 201 drives the connecting block 203, the mounting block 204 and the pin plate 205 to move synchronously, thereby changing the lateral position of the thread wheel 208. The change in the position of the thread wheel 208 causes the tension path of the fiber material to change, thereby achieving tension adjustment. After adjusting to the target tension, the handle 2051 is rotated to insert the pin block 2052 into the corresponding hole. The current tension state is locked by the relative fixation of the pin plate 205 and the mounting block 204. The first telescopic rod 206 can adjust the vertical height of the thread wheel 208, and further optimize the fiber path in conjunction with the lateral displacement to adapt to different processing requirements.
[0019] The winding assembly 3 includes a roller 303, on which the glass fiber body 103 is wound on the spool 208 and the roller 303. The winding assembly 3 includes a winding fixing frame 301, on which a second motor 302 is fixedly connected. The output end of the second motor 302 is fixedly connected to the roller 303. A second telescopic rod 305 is fixedly connected to one side of the winding fixing frame 301. The output end of the second telescopic rod 305 is fixedly connected to an extrusion plate 304. The winding assembly 3 is fixedly connected to the top of the workbench 1 through the winding fixing frame 301. The extrusion plate 304 is arc-shaped and contacts the glass fiber body 103 wound on the surface of the roller 303.
[0020] Specifically, the second motor 302 is started, and its output shaft drives the roller 303 to rotate, starting the winding of the glass fiber body 103. As the roller 303 rotates, the glass fiber gradually wraps around the roller 303, forming a roll. The second telescopic rod 305 on one side of the winding fixing frame 301 pushes the extrusion plate 304, so that the arc-shaped surface of the extrusion plate 304 contacts the glass fiber body 103 wrapped on the surface of the roller 303. By adjusting the extension and retraction of the second telescopic rod 305, the pressure of the extrusion plate 304 on the glass fiber can be controlled, making the glass fiber more tightly and neatly wound, and improving the winding quality.
[0021] Working principle: In use, the first motor 101 is started to drive the gear 102 to rotate, causing the toothed plates 201 on both sides to slide synchronously in the opposite direction along the support base plate 202. This drives the connecting block 203, the mounting block 204, and the pin plate 205 to move synchronously, changing the lateral position of the thread wheel 208 and adjusting the tension path of the fiber material to achieve tension adjustment. After the tension is adjusted to the target value, the handle 2051 is rotated to insert the pin block 2052 into the corresponding hole. The pin plate 205 and the mounting block 204 are fixed and locked in the current state. The first telescopic rod 206 can adjust the vertical height of the thread wheel 208, which, together with the lateral displacement, optimizes the fiber path to meet processing requirements. The second motor 302 is started, and its output shaft drives the roller 303 to wind up the glass fiber body 103. The second telescopic rod 305 on one side of the winding fixing frame 301 pushes the extrusion plate 304. By adjusting the telescopic amount, the pressure of the extrusion plate 304 on the glass fiber is controlled, making the winding tighter and neater and improving the winding quality.
[0022] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A fiber-pushing device for glass fiber production, characterized in that, include: The workbench (1), the fiberglass body (103), the tension control assembly (2) and the winding assembly (3) are provided. The bottom of the workbench (1) is fixedly connected to a first motor (101), and the output end of the first motor (101) is fixedly connected to a gear (102). The tension control assembly (2) includes a toothed plate (201), which meshes with a gear (102). A support base plate (202) is slidably connected to the bottom of the toothed plate (201). An movable groove (2011) for the support base plate (202) to slide is provided inside the toothed plate (201). A connecting block (203) is fixedly connected to the top of the toothed plate (201). An mounting block (204) is fixedly connected to the top of the connecting block (203). A pin plate (205) is fixedly connected to the top of the mounting block (204). The top of the pin plate (205) is fixedly connected to the pin plate (205). The mounting block (204) and the pin plate (205) are connected by a rotating handle (2051) and a pin block (2052). The mounting block (204) and the pin plate (205) are evenly provided with multiple holes for the pin block (2052) to be inserted. The top of the pin plate (205) is fixedly connected to a first telescopic rod (206). The output end of the first telescopic rod (206) is fixedly connected to a fixing frame (207). The fixing frame (207) is rotatably connected to a spool (208). The winding assembly (3) includes a roller (303). The glass fiber body (103) is wound on the spool (208) and the roller (303).
2. The fiber-pushing device for glass fiber production according to claim 1, characterized in that, The winding assembly (3) includes a winding fixing frame (301), a second motor (302) is fixedly connected to the top of the winding fixing frame (301), a roller (303) is fixedly connected to the output end of the second motor (302), a second telescopic rod (305) is fixedly connected to one side of the winding fixing frame (301), and a pressing plate (304) is fixedly connected to the output end of the second telescopic rod (305).
3. The fiber-pushing device for glass fiber production according to claim 1, characterized in that, The tension control assembly (2) is provided in two sets and is symmetrically meshed on both sides of the gear (102).
4. A fiber-pushing device for glass fiber production according to claim 2, characterized in that, The tension control assembly (2) is fixedly connected to the top of the workbench (1) via a support base plate (202), and the winding assembly (3) is fixedly connected to the top of the workbench (1) via a winding fixing frame (301).
5. A fiber-pushing device for glass fiber production according to claim 1, characterized in that, The spool (208) is fixedly connected to the inside of the fixed frame (207) by a rotating rod, and limit rings are fixedly connected to the top and bottom of the spool (208).
6. A fiber-pushing device for glass fiber production according to claim 1, characterized in that, The first motor (101) is fixedly connected to the bottom of the workbench (1) by a fixing block.
7. A fiber-pushing device for glass fiber production according to claim 2, characterized in that, The extrusion plate (304) is arc-shaped and in contact with the glass fiber body (103) wrapped around the surface of the roller (303).
8. A fiber-pushing device for glass fiber production according to claim 1, characterized in that, The workbench (1) is fixedly connected to the bottom of the workbench (1) with support legs.