Automated roll-up machine for easy loading and unloading
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN HAIRUIJIA PRECISION EXTRUSION MASCH CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-08-07
AI Technical Summary
传统固定式收卷盘的使用范围窄、没有通用性,不同卷径规格需要对应不同的收卷盘,成本高
[0016]通过收卷机中收卷盘结构设置,以其可翻转活动的定位挡板应用,满足了收卷盘中对其管料卷绕的限制及解除限制的便于卸料的自动化应用。而在结构组合配合下,收卷盘结构中在定位挡板活动时同时联动具有收卷筒径向调整的特点,最大程度地满足管料的装卸应用。
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Figure CN224604420U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated winding machine technology, specifically to an automated winding machine that is easy to load and unload. Background Technology
[0002] A winding machine is used to rewind pipes and tubing onto a reel. To improve production efficiency, some winding machines use multiple winding reels for cyclical tubing operation. After one set of reels finishes winding the tubing, the tubing is cut and manually guided to another set of reels, and then unloaded. This process is repeated between the two sets of reels to achieve a basic cyclic winding production application. However, due to continuous production, this requires constant operation and guidance of the tubing for switching, which still consumes considerable manpower.
[0003] Traditional winding reels are classified into fixed winding reels and adjustable winding reels based on their roll diameter adjustability. Traditional fixed winding reels have a narrow range of applications and lack versatility; different roll diameters require different winding reels, resulting in high costs. While traditional adjustable winding reels can adjust the roll diameter, they require manual adjustment, which is labor-intensive, time-consuming, physically demanding, and results in low production efficiency and positioning accuracy. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide an automated winding machine that is easy to load and unload.
[0005] An automated winding machine for easy loading and unloading includes: a feeding section for conveying pipe material in a transverse direction; a winding section including a first winding reel, the first winding reel including a guide plate, a winding drum extending longitudinally from the center of the front side of the guide plate, and a winding space forming on the outer periphery of the winding drum; a positioning baffle connected to the front end shaft of the winding drum, the positioning baffle being connected to a flipping drive device that drives the positioning baffle to flip around the shaft, the flipping drive device driving the positioning baffle to a first working state perpendicular to the extension direction of the winding drum or a second working state parallel to the extension direction of the winding drum; and a pipe cutting section for cutting the pipe material.
[0006] Furthermore, the winding section further includes: a first station and a second station, wherein the feeding section, the first station and the second station are arranged sequentially in the transverse direction; the first station and the second station are driven to switch positions of the first winding reel and the second winding reel by a switching drive device; the first winding reel and the second winding reel are each driven to rotate independently by a reel drive device; the tube cutting section is arranged between the first station and the second station.
[0007] Furthermore, it also includes a guide tube section for deflecting and pulling the tube material, which is disposed between the first station and the second station; a guide groove is disposed on the front side of the guide plate along its outer periphery to the outer periphery of the winding drum, and a guide opening is disposed on the outer periphery of the guide plate corresponding to the guide groove; a limiting space is disposed on the guide tube section, and the limiting space is disposed corresponding to the guide opening.
[0008] Furthermore, the pipe cutting section includes a pipe cutting blade disposed on the outer periphery of the receiving plate, the pipe cutting blade being connected to a pipe cutting drive device that drives its blade edge to move toward the receiving plate; the blade edge of the pipe cutting blade has a cutting width, the cutting width being disposed on the front side of the receiving plate along the longitudinal direction; a pipe clamping component is disposed on the outer periphery of the front side of the receiving plate corresponding to the receiving groove above, the pipe clamping component having a pipe clamping opening facing the side of the pipe cutting blade.
[0009] Furthermore, the guide tube includes an adjusting device at one end and a guide member at the other end, wherein the adjusting direction of the adjusting device is the same as the guiding direction of the guide member; the driving end of the adjusting device is connected to a support plate, and the support plate is movably connected to the guide member; a wire-pulling rod is vertically arranged on the upper side of the support plate, and a tube limiter is arranged on the wire-pulling rod, forming the limiting space between the upper side of the support plate and the tube limiter.
[0010] Furthermore, the receiving plate includes a disk-shaped base plate and a guide plate disposed on the front side of the base plate. The guide plate is coaxially disposed with the base plate and the radius of the guide plate is smaller than that of the base plate. The receiving groove is disposed along the outer edge of the guide plate to the axis and deviates from the radial direction. The width of the receiving groove at one end of the outer edge of the guide plate gradually narrows towards the end near the winding cylinder. An inclined slope is disposed on the outer periphery of the guide plate.
[0011] Furthermore, it also includes a pressing section for pressing the tube after winding, which is disposed near the second work station; the pressing section includes a pressing rod disposed on the upper side of the outer periphery of the winding drum, the length extension direction of the pressing rod is parallel to the extension direction of the winding drum, and the pressing rod is connected to a pressing drive device that drives it to perform pressing drive movement toward the winding drum.
[0012] Furthermore, the flipping drive device includes a flipping drive cylinder disposed at the axial center position inside the winding drum. The flipping drive cylinder is driven in the longitudinal direction and its drive end is connected to the dividing claw plate. The dividing claw plate is coaxially disposed with the winding drum. The dividing claw plate is circumferentially arranged with multiple connecting claws, and each of the positioning baffles is linked to the connecting claws by a rotating shaft.
[0013] Furthermore, a positioning bracket is positioned at the axial center of the receiving plate, and the flipping drive cylinder is located at the axial center of the positioning bracket and extends forward to connect to the claw plate; the positioning bracket extends radially to provide multiple positioning claws corresponding to each connecting claw, and a support plate extending axially is fixedly connected to the positioning claws; the two ends of the support plate are connected to the first movable arm and the second movable arm by a pivot, and a cylindrical assembly plate is connected between the first movable arm and the second movable arm; the support plate, the cylindrical assembly plate, the first movable arm, and the second movable arm are in a quadrilateral state of movable connection; the second movable arm is L-shaped, and the front end of the second movable arm is connected to the center of the positioning support arm by a pivot, one end of the positioning support arm is connected to the connecting claw by a pivot, and the other end of the positioning support arm is positioned and mounted with the positioning baffle.
[0014] Furthermore, the connecting claws are evenly distributed along the radial direction of the claw plate; each positioning claw on the positioning bracket is correspondingly arranged with each connecting claw; each support plate, cylinder assembly plate, first movable arm, and second movable arm are arranged in groups and evenly distributed radially, the outer side of the cylinder assembly plate is arc-shaped, and the cylinder assembly plates are combined to form a cylindrical winding cylinder.
[0015] The beneficial effects of this utility model are as follows:
[0016] The winding reel structure in the winding machine, with its reversible and movable positioning baffle, satisfies the automation requirements for both restricting and releasing the winding of tubing, facilitating unloading. Furthermore, the winding reel structure, when the positioning baffle moves, simultaneously features radial adjustment of the winding drum, maximizing the loading and unloading capabilities of the tubing.
[0017] In the winding machine setup, the application of dual-station winding reels effectively organizes the input tubing into sequential winding applications on both sides of the reels, achieving automated tubing winding production with dual-station rotation. Based on the offset traction of the tubing by the guide tube section, the tubing tends to approach the position to be received on the winding reel before cutting. With the subsequent rotation of the corresponding winding reel, the cut tubing can be wound into place, meeting the continuous winding production application requirements of the winding machine system. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structural configuration of the winding machine of this utility model;
[0019] Figure 2 This is a cross-sectional schematic diagram of the winding machine of this utility model;
[0020] Figure 3 This is a schematic diagram showing the unloading state structure of the winding reel structure of this utility model;
[0021] Figure 4 This is a cross-sectional view of the first working state of the winding reel structure of this utility model;
[0022] Figure 5 This is a cross-sectional view of the second working state of the winding reel structure of this utility model;
[0023] Figure 6 This is a schematic diagram of the structural configuration of the inlet tube section of this utility model.
[0024] Figure label:
[0025] Rack 100
[0026] Feeding department 1.
[0027] 2. Rewinding section, 21. First station, 22. Second station, 23. First rewinding reel, 231. Connecting plate, 2311. Base plate, 2312. Guide plate, 2313. Inclined surface, 232. Winding drum, 2321. Connecting slot, 233. Positioning baffle, 234. Tilting drive device, 235. Tilting drive cylinder, 2351. Separating claw plate, 2352. Connecting claw, 2353. Positioning bracket, 2354. Positioning claw, 2355. Support plate, 2356. First movable arm, 2357. Second movable arm, 2358. Positioning support arm, 2359. Pipe clamp, 236. Pipe clamping port, 237. Second rewinding reel, 24. Positioning drive device, 25. Rotation drive motor, 251. Drive drum, 252. Reel drive device, 26. Rewinding bracket, 27. Positioning rod, 28.
[0028] Pipe cutting section 3, pipe cutting blade 31, pipe cutting drive device 32
[0029] 4. Crimping section 4; 41. Crimping rod 41; 42. Crimping drive device 42
[0030] 5. Lead pipe section 5, limiting space 51, distance adjustment device 52, guide component 53, support plate 54, wire pull rod 55, pipe limiter 56. Detailed Implementation
[0031] To make the technical solution, purpose and advantages of this utility model clearer, the following explanation is given in conjunction with the accompanying drawings and embodiments.
[0032] like Figures 1 to 6As shown, the dual-station winding machine of this utility model includes a frame 100, on which a feeding section 1 for conveying tube material and a winding section 2 for winding the input tube material into a coil are arranged. The winding section 2 is laterally arranged with a first station 21 and a second station 22. The feeding section 1 conveys the tube material in the lateral direction. The feeding section 1, the first station 21, and the second station 22 are arranged sequentially in the lateral direction to meet the requirements of tube material input winding processing. The first station 21 and the second station 22 are driven to switch positions of the first winding reel 23 and the second winding reel 24 by a switching drive device 25. The first winding reel 23 and the second winding reel 24 are each driven to rotate independently by a reel drive device 26.
[0033] By configuring a switching drive application for switching between two take-up reels, the tube material output from the feeding unit 1 can be wound in the corresponding take-up reel located at the first station 21. After the winding is completed, the take-up reel will switch to the second station 22, and the other take-up reel, after unloading or without winding, will rotate and switch back to the first station 21. The operator will unload the tube material from the take-up reel at the second station 22. At the same time as the tube material is unloaded at the second station 22, the other take-up reel will continue to wind the tube material at the first station 21. This enables continuous tube winding operations and meets the requirements of automated tube winding production with dual-station rotation.
[0034] Between the first station 21 and the second station 22, a tube cutting section 3 will be installed for cutting the tube material. This allows for the cutting of the tube material after it has been wound to the specified size at a single station, followed by the introduction of the cut tube material to another station for rewinding. During the introduction process, a tube guide section 5 can be installed to guide the tube material, thereby better automating the process of introducing the cut end of the tube material to a new take-up reel for a new round of winding. After the cutting process, to ensure a stable end of the wound tube material, a tube pressing section 4 will be installed near the second station 22 for pressing the wound tube material to finish the winding process.
[0035] To ensure a smooth connection between the ends of the sheared tubing between the two workstations, the preferred structural implementation of this winding machine is as follows:
[0036] The first take-up reel 23 and the second take-up reel 24 have the same structural configuration, including a receiving plate 231 located on the bottom side. The receiving plate 231 includes a disc-shaped base plate 2311 and a guide plate 2312 located on the front side of the base plate 2311. The guide plate 2312 is coaxially arranged with the base plate 2311 and the radius of the guide plate 2312 is smaller than that of the base plate 2311. An inclined slope 2313 is provided on the outer periphery of the guide plate 2312.
[0037] A winding cylinder 232 extends longitudinally from the center of the guide plate 2312, and a winding space is formed on the outer periphery of the winding cylinder 232. A receiving groove 233 is provided on the outer edge of the guide plate 2312 from the axial direction but deviating from the radial direction. A receiving opening is provided on the outer periphery of the guide plate 2312. The end of the receiving groove 233 is located near the outer periphery of the winding cylinder 232, and the width of the receiving groove 233 gradually narrows from one end of the outer edge of the receiving plate 231 to the end near the winding cylinder 232.
[0038] The guide tube section 5 is disposed between the first station 21 and the second station 22. The guide tube section 5 includes an adjusting device 52 at one end and a guide member 53 at the other end. The adjusting direction of the adjusting device 52 is the same as the guiding direction of the guide member 53. The driving end of the adjusting device 52 is connected to a support plate 54, and the support plate 54 is movably connected to the guide member 53. A wire-pulling rod 55 is vertically disposed on the upper side of the support plate 54, and a tube limiter 56 is disposed on the wire-pulling rod 55. A limiting space 51 is formed between the upper end of the support plate 54 and the tube limiter 56. The limiting space 51 is provided corresponding to the receiving opening to prepare for the guide tube to be connected to the receiving groove 233 to the winding drum 232.
[0039] When the first take-up reel 23 or the second take-up reel 24 is used for winding at the first station 21, the guide tube 5 is positioned in the longitudinal direction forward and away from the receiving plate 231. Before cutting the tube material after switching stations between the first and second take-up reels 23 and 24, the guide tube 5, driven by the adjusting device 52, moves its support plate 54 in conjunction with the limiting space 51, guided by the guide member 53, to move rearward in the longitudinal direction. This moves the tube section between the first station 21 and the second station 22 towards the rear, preparing it for cutting and for the end of the cut tube to be guided onto the first station 21. With the guide tube 5 in place, the tube material before cutting tends to approach the take-up reel to be connected, so that with the subsequent rotation of the corresponding take-up reel, the cut tube material can be wound and connected due to rotational inertia.
[0040] Taking the application of switching the tube material to the second reel 24 after winding on the first reel 23 as an example:
[0041] During the winding process of the first take-up reel 23, when the tube material is wound to the final stage, the shift drive device 25 is driven to switch the first take-up reel 23 to the second station 22 and move the second take-up reel 24 to the first station 21. At this time, the first take-up reel 23 passes the first station 21 and continues to wind the tube material in the second station 22. The tube material segment between the first station 21 and the second station 22 is simultaneously within the setting range of the limiting space 51. The second take-up reel 24 on the first station 21 is in an empty state. When the tube material in the first take-up reel 23 is wound to the target specification, the guide tube part 5 is driven to limit and push the tube material between the first station 21 and the second station 22 to the rear position in the longitudinal direction with its limiting space 51, so that the rear section of the tube material abuts the receiving plate 231 of the second take-up reel 24 at the first station 21.
[0042] Subsequently, the pipe cutting section 3 is driven to cut the pipe material between the first station 21 and the second station 22. During the cutting process, the second take-up reel 24 located at the first station 21 is driven to rotate synchronously. The outer peripheral end of the receiving groove 233 on the second take-up reel 24 is connected to the cut end of the pipe material. Under the rotation of the second take-up reel 24, the end of the pipe material at the rear end is guided to the outer peripheral side of the winding drum 232. Under the rotation, the pipe material at the rear end is wound onto the winding drum 232 to continuously make the second take-up reel 24 wind the pipe material.
[0043] To facilitate the unloading of the wound tube, in this invention, the front end shaft of the winding drum 232 is connected to a positioning baffle 234. The positioning baffle 234 is connected to a flipping drive device 235 that drives it to flip around the shaft. The flipping drive device 235 drives the positioning baffle 234 to either a first working state perpendicular to the extension direction of the winding drum 232 or a second working state parallel to the extension direction of the winding drum 232. During the winding process, the positioning baffle 234 is in the first working state to effectively limit and position the wound tube. When the tube is wound to the target size and needs to be removed, the positioning baffle 234 is driven to the second working state, allowing the wound tube to be removed longitudinally.
[0044] Based on a preferred structural configuration, the combined structure between the positioning baffle 234 and the winding drum 232 in this embodiment is configured as follows:
[0045] The flipping drive device 235 includes a flipping drive cylinder 2351 disposed at the axial position inside the winding drum 232. The flipping drive cylinder 2351 is driven in the longitudinal direction and its drive end is connected to the dividing claw plate 2352. The dividing claw plate 2352 is coaxially disposed with the winding drum 232. The dividing claw plate 2352 is circumferentially arranged with a plurality of connecting claws 2353. Each of the positioning baffles 234 is linked to each of the connecting claws 2353 by a rotating shaft.
[0046] A positioning bracket 2354 is positioned at the axis of the guide plate. The tilting drive cylinder 2351 is located at the axis of the positioning bracket 2354 and extends forward to connect to the claw plate 2352. The positioning bracket 2354 has multiple positioning claws 2355 extending radially corresponding to each connecting claw 2353. A support plate 2356 extending axially is fixedly connected to each positioning claw 2355. The support plate 2356 is connected to the first movable arm 2357 and the second movable arm 2357 via pivots at both ends. The boom 2358 is connected to the first movable arm 2357 and the second movable arm 2358 by a connecting cylindrical assembly plate 2321. The support plate 2356, the cylindrical assembly plate 2321, the first movable arm 2357, and the second movable arm 2358 are arranged in a quadrilateral configuration with movable connections and are grouped together. Each group of the support plate 2356, the cylindrical assembly plate 2321, the first movable arm 2357, and the second movable arm 2358 is arranged around the positioning claw 2355 and the connecting claw 2353 based on their positions. In a preferred embodiment, each group of the support plate 2356, the cylindrical assembly plate 2321, the first movable arm 2357, and the second movable arm 2358 are evenly distributed around the axis of the positioning bracket 2354. The outer side of the cylindrical assembly plate 2321 is arc-shaped, and each cylindrical assembly plate 2321 is combined to form a cylindrical winding cylinder 232.
[0047] The second movable arm 2358 is L-shaped. The front end of the second movable arm 2358 is connected to the center of the positioning support arm 2359 by a pivot. One end of the positioning support arm 2359 is connected to the connecting claw 2353 by a pivot, and the other end of the positioning support arm 2359 is positioned and mounted on the positioning baffle 234.
[0048] When the flipping drive cylinder 2351 extends, it pushes the splitting claw plate 2352 out. The positioning support arm 2359 on the splitting claw plate 2352, which is linked with each connecting claw 2353, is pushed out. The pushed-out positioning support arm 2359 rotates around the connecting shaft with the second movable arm 2358, thereby flipping and moving the positioning baffle 234 upward, so that the positioning baffle 234 is in the first working state. As the positioning support arm 2359 extends, it pulls the second movable arm 2358 to rotate around the connecting axis with the cylindrical assembly plate 2321. With the support plate 2356 fixed to the positioning claws 2355 on the positioning bracket 2354 and under the linkage of the quadrilateral state, the second movable arm 2358 rotates around the connecting axis with the support plate 2356, thereby causing the cylindrical assembly plate 2321 to rise and move backward. As the radially evenly distributed cylindrical assembly plates 2321 rise, each cylindrical assembly plate 2321 moves radially outward relative to the axis of the positioning bracket 2354, thereby increasing the outer diameter of the winding cylinder 232. A winding space for winding the tube material is formed between the outer side of the winding cylinder 232 composed of the cylindrical assembly plates 2321 and the rear side of each positioning baffle 234.
[0049] When the flipping drive cylinder 2351 is retracted, it pushes the claw plate 2352 to retract. The positioning support arm 2359 on the claw plate 2352, which is linked to each connecting claw 2353, retracts. The retracted positioning support arm 2359 rotates around the connecting shaft with the second movable arm 2358, thereby flipping and lowering the positioning baffle 234, so that the positioning baffle 234 is in the second working state. As the positioning support arm 2359 retracts, it pulls the second movable arm 2358 to rotate around the connecting shaft with the cylindrical assembly plate 2321. With the support plate 2356 fixed to the positioning claws 2355 on the positioning bracket 2354 and under the linkage of the quadrilateral state, the second movable arm 2358 rotates around the connecting shaft with the support plate 2356, thereby causing the cylindrical assembly plate 2321 to descend and move forward. As the radially evenly distributed cylindrical assembly plates 2321 descend, each cylindrical assembly plate 2321 moves radially inward relative to the axis of the positioning bracket 2354, realizing the reduction of the outer diameter of the winding cylinder 232. The reduced outer diameter of the winding cylinder 232 and the inclusion of the parallel positioning baffles 234 facilitate the removal of the wound tube material for application.
[0050] To better complete the pipe cutting and ensure that the cut section is connected to the receiving groove 233, the pipe cutting part 3 includes a pipe cutting blade 31 disposed on the outer periphery of the receiving plate 231. The cutting blade 31 is obliquely upward facing the first station 21. The cutting blade 31 is located on the outer periphery of the receiving plate 231, and the cutting blade 31 has a cutting width that extends longitudinally relative to the front side of the receiving plate 231. The position of the pipe cutting blade 31 is relative to the lower part of the setting range of the limiting space 51.
[0051] The pipe cutter 31 is connected to a pipe cutting drive device 32 that drives its blade to cut towards the guide plate 231. A pipe clamping member 236 is provided above the guide groove 233 on the outer periphery of the guide plate 231. The pipe clamping member 236 has a pipe clamping port 237, which faces the pipe cutter 31. Based on the guide section 5 pulling the pipe segment to be cut to a rear position in the longitudinal direction, the pipe segment at the first station 21 is brought close to the front of the guide plate 231 and positioned above the pipe cutter 31. The pipe cutter 31 is rotated to bring it close to the guide plate 231, with its blade pressing against the outer periphery of the guide plate 231 and its cutting width extending a certain distance from the front of the guide plate 231. The blade of the pipe cutter 31 is angled upwards, corresponding to the pipe segment.
[0052] As the reel rotates, the tube clamp 236 passes the tube cutter 31. At this time, the tube clamping port 237 clamps the upper outer periphery of the tube material. As the reel rotates, the tube material passes from top to bottom through the blade of the tube cutter 31, thereby achieving the cutting of the tube material.
[0053] To further ensure the stability of the operation process during pipe winding, this embodiment provides a combined structure of the winding section 2, the cutting section 3, and the guiding section 5, so that the winding section 2, the cutting section 3, and the guiding section 5 on the frame 100 are combined as a whole, and the overall position can be switched between the first station 21 and the second station 22.
[0054] Specifically, a positioning rod 28 extends horizontally along the longitudinal direction on the frame 100; the winding section 2 includes a winding bracket 27, which is arranged in a racetrack shape; the shifting drive device 25 includes a rotary drive motor 251, the drive shaft of which drives a synchronously linked drive cylinder 252, which is located at the center of the winding bracket 27 along the longitudinal direction; the positioning rod 28 passes coaxially through the drive cylinder 252, and the positioning rod 28 and the drive cylinder 252 are supported and rotatably connected by a bearing; the reel drive device 26 includes reel drive motors on both sides of the winding bracket 27, which drive the reel shaft to drive the first reel 23 or the second reel 24 to rotate around the shaft.
[0055] In the guide tube section 5, the adjusting device 52 includes an adjusting drive cylinder, which is arranged in two sets to connect to the upper and lower sides of the support plate 54. The guide member 53 includes a cuboid guide slider, with guide grooves on the upper and lower sides of the guide slider. The support plate 54 has a support opening at the center for the guide slider to enter, and limiting blocks are provided on the upper and lower sides of the support opening to enter the guide grooves. The adjusting drive cylinders on both sides are arranged corresponding to the upper and lower sides of the drive cylinder 252, and one end of the adjusting drive cylinder is fixed to the winding support 27. The guide slider has a guide through hole in the center, and the guide slider is positioned and fixed to the positioning rod 28. In the winding machine of this utility model, the positioning rod 28 is fixed to the frame 100 and serves as a connecting structure to support the winding section 2 and the guide tube section 5 as a whole.
[0056] The guide tube section 5 rotates as a whole with the rotation of the first take-up reel 23 and the second take-up reel 24 in the take-up section 2. When the guide tube operation is applied to different take-up reels, the wire-pulling rod 55 in the guide tube section 5 extends to both ends relative to the support plate 54, and the tube limiter 56 is provided at both ends of the wire-pulling rod 55 so that the guide tube section 5 forms a limiting space 51 on both sides to adapt to the two sets of take-up reels for application.
[0057] The tube cutting section 3 includes a tube cutting drive cylinder connected to the front side of the winding bracket 27. The drive end of the tube cutting drive cylinder is driven to rotate by a vertically extending tube cutting shaft linked by a movable arm. The tube cutting blade 31 is located at the outer periphery of the front end of the tube cutting shaft, and the blade edge is parallel to the side wall of the receiving plate 231. When the tube cutting drive cylinder drives the tube cutting shaft to rotate, the blade edge of the tube cutting blade 31 can rotate and press against the side wall of the receiving plate 231, thus preparing for the tube cutting by engaging the tube clamping fitting 236. The tube cutting section 3 is arranged in two groups between the first station 21 and the second station 22, corresponding to the first winding reel 23 and the second winding reel 24.
[0058] To ensure the finished end of the wound tube material located at the second station 22 after the tube material is cut, the tube pressing part 4 is provided with a tube pressing rod 41 disposed on the upper side of the outer periphery of the winding drum 232. The length extension direction of the tube pressing rod 41 is parallel to the extension direction of the winding drum 232. The tube pressing rod 41 is connected to a tube pressing drive device 42 that drives it to perform a tube pressing drive movement towards the winding drum 232. Under the drive of the tube pressing drive device 42, the tube pressing part 4 contacts and presses the tube material in the winding space with its tube pressing rod 41. After the tube pressing part 4 contacts and presses the tube material, the first winding drum 23 continues to rotate in the winding direction to straighten the remaining end of the tube material, ensuring the position of the end of the tube material when the worker winds the tube material, so as to facilitate the stable winding and removal of the wound tube material.
[0059] The above description is only a preferred embodiment of the present utility model. For those skilled in the art, modifications can still be made to the embodiments without departing from the implementation principle of the present utility model, and the corresponding modifications should also be considered within the protection scope of the present utility model.
Claims
1. An automated winding machine that is easy to load and unload, characterized in that, include: Feeding section used for conveying pipe materials in the lateral direction; The winding section includes a first winding reel, which includes a guide plate. A winding cylinder extends longitudinally from the center of the front side of the guide plate, and a winding space is formed on the outer periphery of the winding cylinder. A positioning baffle is connected to the front end of the winding cylinder via a rotating shaft. The positioning baffle is connected to a flipping drive device that drives the positioning baffle to flip around the rotating shaft. The flipping drive device drives the positioning baffle to either a first working state perpendicular to the extension direction of the winding cylinder or a second working state parallel to the extension direction of the winding cylinder. A pipe cutting section used for cutting pipes.
2. The automated winding machine as described in claim 1, characterized in that, The winding section further includes: a first station and a second station, wherein the feeding section, the first station and the second station are arranged sequentially in the transverse direction; the first station and the second station are driven to switch positions of the first winding reel and the second winding reel by a switching drive device; the first winding reel and the second winding reel are driven to rotate independently by a reel drive device; the tube cutting section is provided between the first station and the second station.
3. The automated winding machine as described in claim 2, characterized in that, It also includes a guide tube section for deflecting and pulling the tube material, which is set between the first station and the second station; a guide groove is provided on the front side of the guide plate along its outer periphery to the outer periphery of the winding drum, and a guide opening is provided on the outer periphery of the guide plate corresponding to the guide groove; a limiting space is provided on the guide tube section, and the limiting space is provided corresponding to the guide opening.
4. The automated winding machine as described in claim 3, characterized in that, The pipe cutting section includes a pipe cutting blade disposed on the outer periphery of the receiving plate. The pipe cutting blade is connected to a pipe cutting drive device that drives its blade edge to move toward the receiving plate. The blade edge of the pipe cutting blade has a cutting width, which extends longitudinally relative to the front side of the receiving plate. A pipe clamping component is disposed on the outer periphery of the front side of the receiving plate above the receiving groove. The pipe clamping component has a pipe clamping opening facing the side of the pipe cutting blade.
5. The automated winding machine as described in claim 3, characterized in that, The guide tube section includes an adjusting device at one end and a guide member at the other end. The adjusting direction of the adjusting device is the same as the guiding direction of the guide member. The driving end of the adjusting device is connected to a support plate, and the support plate is movably connected to the guide member. A wire-pulling rod is vertically arranged on the upper side of the support plate, and a tube limiter is arranged on the wire-pulling rod. The limiting space is formed between the upper side of the support plate and the tube limiter.
6. The automated winding machine as described in claim 3, characterized in that, The receiving plate includes a disc-shaped base plate and a guide plate disposed on the front side of the base plate. The guide plate is coaxially disposed with the base plate and the radius of the guide plate is smaller than that of the base plate. The receiving groove is disposed along the outer edge of the guide plate to the axis and deviates from the radial direction. The width of the receiving groove is gradually narrowed from one end of the outer edge of the guide plate to the end near the winding cylinder. An inclined slope is disposed on the outer periphery of the guide plate.
7. The automated winding machine as described in claim 1, characterized in that, It also includes a pressing section for pressing the tube after winding, which is located near the second station; the pressing section includes a pressing rod provided on the upper side of the outer periphery of the winding drum, the length extension direction of the pressing rod is parallel to the extension direction of the winding drum, and the pressing rod is connected to a pressing drive device that drives it to press towards the winding drum.
8. The automated winding machine as described in any one of claims 1 to 7, characterized in that, The flipping drive device includes a flipping drive cylinder disposed at the axial center position inside the winding drum. The flipping drive cylinder is driven in the longitudinal direction and its drive end is connected to a dividing claw plate. The dividing claw plate is coaxially disposed with the winding drum. Multiple connecting claws are arranged circumferentially on the dividing claw plate, and each of the positioning baffles is linked to the connecting claws by a rotating shaft.
9. The automated winding machine as described in claim 8, characterized in that, A positioning bracket is positioned at the axial center of the receiving plate. The flipping drive cylinder is located at the axial center of the positioning bracket and extends forward to connect to the claw plate. The positioning bracket extends radially to provide multiple positioning claws corresponding to each connecting claw. A support plate extending axially is fixedly connected to each positioning claw. The two ends of the support plate are connected to the first movable arm and the second movable arm by a pivot. A cylindrical assembly plate connects the first movable arm and the second movable arm. The support plate, the cylindrical assembly plate, the first movable arm, and the second movable arm are in a quadrilateral state with movable connections. The second movable arm is L-shaped. The front end of the second movable arm is connected to the center of the positioning support arm by a pivot. One end of the positioning support arm is connected to the connecting claw by a pivot. The other end of the positioning support arm is positioned and mounted with the positioning baffle.
10. The automated winding machine as described in claim 9, characterized in that, The connecting claws are evenly distributed along the radial direction on the claw plate; each positioning claw on the positioning bracket corresponds to each connecting claw; each support plate, cylinder assembly plate, first movable arm, and second movable arm are grouped and evenly distributed radially, the outer side of the cylinder assembly plate is arc-shaped, and the cylinder assembly plates are combined to form a cylindrical winding cylinder.