A bucket elevator
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI DELAN MASCH CO LTD
- Filing Date
- 2025-09-12
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]斗式提升机是通过料斗沿轨道循环运动实现物料垂直或倾斜输送的设备,广泛应用于粮食、矿山、化工等领域,现有斗式提升机的料斗多采用单一速度驱动,在实际输送过程中存在空行程与工作行程速度一致的问题,空行程无需精确控制位置,却因速度固定导致时间浪费;工作行程需精准对准装料口与卸料口,单一速度难以兼顾“快速输送”与“精准定位”,易出现装料偏移漏料、卸料位置偏差的问题,不仅降低工作效率,还影响输送精度,难以满足高要求的物料输送场景
1、本实用新型,通过液压缸活塞杆收缩,使得传动板移动,传动板带动推杆下端移动,使得推杆旋转趋向竖直,即能够带动活动壳快速移动,进而使得料斗快速提升。
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Figure CN224604615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of elevator technology, specifically to a bucket elevator. Background Technology
[0002] Bucket elevators are devices that transport materials vertically or at an incline by having buckets circulate along a track. They are widely used in grain, mining, chemical and other fields. Most existing bucket elevators use a single speed drive for the buckets. In actual conveying, there is a problem that the empty stroke and the working stroke have the same speed. The empty stroke does not require precise position control, but the fixed speed leads to wasted time. The working stroke requires precise alignment with the loading and unloading ports. A single speed makes it difficult to achieve both "fast conveying" and "precise positioning", which can easily lead to problems such as loading deviation and leakage, and unloading position deviation. This not only reduces work efficiency but also affects conveying accuracy, making it difficult to meet the high requirements of material conveying scenarios. Utility Model Content
[0003] In view of the problems existing in the above-mentioned bucket elevators, this utility model is proposed.
[0004] Therefore, the purpose of this utility model is to provide a bucket elevator that solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A bucket elevator includes a base plate and a vertical shell. The vertical shell is fixedly disposed on one side of the upper surface of the base plate. A movable shell is slidably disposed inside the vertical shell. Both sides of the vertical shell have strip-shaped openings. A slider is slidably disposed inside the strip-shaped openings. One side of the slider is fixedly connected to the movable shell. A first transmission mechanism for moving the slider is disposed on the upper surface of the vertical shell away from the movable shell. A hopper is disposed on the side of the movable shell away from the vertical shell. A second transmission mechanism for precisely moving the hopper is disposed inside the movable shell. An opening is disposed on the side of the hopper away from the movable shell. A sealing plate is abutted against the outside of the opening. A third transmission mechanism for moving the sealing plate is disposed on one side of the hopper.
[0006] Preferably, the first transmission mechanism includes a hydraulic cylinder and push rods. A transmission plate is slidably provided on the upper surface of the base plate and on the side of the vertical shell away from the movable shell. Two push rods are disposed on both sides of the transmission plate. One end of each push rod is rotatably connected to the transmission plate via a first rotating rod, and the side of the push rod away from the transmission plate is rotatably connected to the corresponding slider via a second rotating rod. The hydraulic cylinder is fixedly disposed on the upper surface of the base plate and located between the vertical shell and the transmission plate. The piston rod end of the hydraulic cylinder is fixedly connected to the transmission plate.
[0007] Preferably, the second transmission mechanism includes a lead screw and a connecting block. The lead screw is rotatably disposed inside one side of the movable shell. The connecting block is threaded onto the wall of the lead screw. One side of the connecting block is fixedly connected to the hopper. A first motor is fixedly disposed on the upper surface of the movable shell. The output end of the first motor is fixedly connected to one end of the lead screw.
[0008] Preferably, the third transmission mechanism includes a turntable and a movable frame. A limit block is fixedly provided on the front outer wall of the hopper. A limit hole is opened on the side wall of the limit block. An L-shaped rod is slidably sleeved inside the limit hole. One end of the L-shaped rod is fixedly connected to a sealing plate. The movable frame is fixedly provided at the other end of the L-shaped rod. The turntable is provided between the movable frame and the hopper. A transmission rod is rotatably sleeved in the middle of the hopper. One end of the transmission rod is fixedly connected to the middle of the turntable. A second motor is fixedly provided on the side of the hopper away from the turntable. The output end of the second motor is fixedly connected to one end of the transmission rod. A round pin is eccentrically provided on the side of the turntable near the movable frame. The front end of the round pin passes through the corresponding movable frame.
[0009] Preferably, a fixed tube is fixedly installed on the upper surface of the base plate and on both sides of the hydraulic cylinder, and a movable rod is movably sleeved inside the fixed tube, with one end of the movable rod fixedly connected to the transmission plate.
[0010] Preferably, a vertical rod is arranged parallel to one side of the lead screw, and the two ends of the vertical rod are respectively fixedly connected to the inner wall of the corresponding movable shell, and one side of the connecting block is movably sleeved with the vertical rod.
[0011] Preferably, the end of the round pin furthest from the turntable is fixedly fitted with an anti-detachment ring.
[0012] Preferably, the longitudinal section of both the limiting hole and the L-shaped rod is rectangular, and the wall of the L-shaped rod abuts against the inner wall of the limiting hole.
[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows: 1. In this utility model, the piston rod of the hydraulic cylinder retracts, causing the transmission plate to move. The transmission plate drives the lower end of the push rod to move, causing the push rod to rotate towards verticality, which in turn drives the movable shell to move quickly, thereby enabling the hopper to be lifted quickly.
[0014] 2. In this utility model, the first motor drives the lead screw to rotate, which causes the connecting block to move the hopper relative to the movable shell, thus enabling precise adjustment of the hopper position.
[0015] 3. In this utility model, the second motor drives the transmission rod to rotate, which causes the turntable to drive the round pin to rotate around the transmission rod as the axis. During this process, the round pin slides in the movable frame, which can push the movable frame to move. In turn, the L-shaped rod drives the sealing plate to move, which can open the hopper opening and facilitate unloading. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0017] Figure 1 This is a schematic diagram of the structure of a bucket elevator proposed in this utility model; Figure 2 for Figure 1 Another structural diagram from a different perspective; Figure 3 for Figure 1 A magnified schematic diagram of part A in the middle section.
[0018] Explanation of reference numerals in the attached figures: 1. Base plate; 2. Vertical shell; 3. Movable shell; 4. Slider; 5. Second rotating rod; 6. Push rod; 7. Transmission plate; 8. First rotating rod; 9. Hydraulic cylinder; 10. Fixed tube; 11. Movable rod; 12. Lead screw; 13. Vertical rod; 14. Connecting block; 15. Transmission rod; 16. Sealing plate; 17. Hopper; 18. Second motor; 19. Turntable; 20. Round pin; 21. Limiting block; 22. Movable frame; 23. Anti-detachment ring; 24. L-shaped rod; 25. First motor. Detailed Implementation
[0019] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0020] This utility model discloses a bucket elevator.
[0021] Reference Figure 1-3A bucket elevator includes a base plate 1 and a vertical shell 2. The vertical shell 2 is fixedly disposed on one side of the upper surface of the base plate 1. A movable shell 3 is slidably disposed inside the vertical shell 2. Both sides of the vertical shell 2 have strip-shaped openings. A slider 4 is slidably disposed inside the strip-shaped openings. One side of the slider 4 is fixedly connected to the movable shell 3. A first transmission mechanism for moving the slider 4 is disposed on the upper surface of the base plate 1 on the side of the vertical shell 2 away from the movable shell 3. A hopper 17 is disposed on the side of the movable shell 3 away from the vertical shell 2. A second transmission mechanism for precisely moving the hopper 17 is disposed inside the movable shell 3. An opening is disposed on the side of the hopper 17 away from the movable shell 3. A sealing plate 16 is disposed on the outer side of the opening. A third transmission mechanism for moving the sealing plate 16 is disposed on one side of the hopper 17.
[0022] Reference Figure 1-3 The first transmission mechanism includes a hydraulic cylinder 9 and a push rod 6. A transmission plate 7 is slidably provided on the upper surface of the base plate 1 and on the side of the vertical shell 2 away from the movable shell 3. Two push rods 6 are provided on both sides of the transmission plate 7. One end of the push rod 6 is rotatably connected to the transmission plate 7 through a first rotating rod 8. The side of the push rod 6 away from the transmission plate 7 is rotatably connected to the corresponding slider 4 through a second rotating rod 5. The hydraulic cylinder 9 is fixedly provided on the upper surface of the base plate 1 and between the vertical shell 2 and the transmission plate 7. The piston rod end of the hydraulic cylinder 9 is fixedly connected to the transmission plate 7. Fixed tubes 10 are fixedly provided on both sides of the upper surface of the base plate 1 and on both sides of the hydraulic cylinder 9. A movable rod 11 is movably sleeved inside the fixed tube 10. One end of the movable rod 11 is fixedly connected to the transmission plate 7, so that the transmission plate 7 can move stably.
[0023] Reference Figure 1-3 The second transmission mechanism includes a lead screw 12 and a connecting block 14. The lead screw 12 is rotatably disposed inside one side of the movable shell 3. The connecting block 14 is threadedly sleeved on the wall of the lead screw 12. One side of the connecting block 14 is fixedly connected to the hopper 17. A first motor 25 is fixedly disposed on the upper surface of the movable shell 3. The output end of the first motor 25 is fixedly connected to one end of the lead screw 12. A vertical rod 13 is disposed parallel to one side of the lead screw 12. The two ends of the vertical rod 13 are fixedly connected to the corresponding inner walls of the movable shell 3. One side of the connecting block 14 is movably sleeved with the vertical rod 13, so that the connecting block 14 can slide stably.
[0024] Reference Figure 1-3The third transmission mechanism includes a turntable 19 and a movable frame 22. A limit block 21 is fixedly installed on the front outer wall of the hopper 17. A limit hole is opened on the side wall of the limit block 21. An L-shaped rod 24 is slidably sleeved inside the limit hole. One end of the L-shaped rod 24 is fixedly connected to the sealing plate 16. The movable frame 22 is fixedly installed at the other end of the L-shaped rod 24. The turntable 19 is located between the movable frame 22 and the hopper 17. A transmission rod 15 is rotatably sleeved in the middle of the hopper 17. One end of the transmission rod 15 is fixedly connected to the middle of the turntable 19. The side of the hopper 17 away from the turntable 19 is fixed. A second motor 18 is provided, and the output end of the second motor 18 is fixedly connected to one end of the transmission rod 15. A round pin 20 is eccentrically provided on the side of the turntable 19 near the movable frame 22. The front end of the round pin 20 passes through the corresponding movable frame 22. An anti-detachment ring 23 is fixedly sleeved on the end of the round pin 20 away from the turntable 19 to prevent the round pin 20 from slipping out of the movable frame 22 as much as possible. The longitudinal section of the limiting hole and the L-shaped rod 24 are both rectangular. The rod wall of the L-shaped rod 24 abuts against the inner wall of the limiting hole, so that the L-shaped rod 24 cannot rotate relative to the limiting hole, that is, it can slide stably in the limiting hole.
[0025] In this invention, the hopper 17 is initially in a low position. Material to be conveyed is first loaded into the hopper 17, and the sealing plate 16 abuts against the opening of the hopper 17 to prevent spillage. If it is necessary to quickly lift the hopper 17, the hydraulic cylinder 9 is activated. The piston rod of the hydraulic cylinder 9 retracts, pulling the transmission plate 7 towards the vertical shell 2. The movable rods 11 on both sides of the transmission plate 7 slide along the fixed tube 10, providing guidance and stability to the transmission plate 7. The transmission plate 7 drives the lower ends of the push rods 6 on both sides to move synchronously via the first rotating rod 8. The push rods 6 rotate around the first rotating rod 8 and the second rotating rod 5 towards verticality. The second rotating rod 5 pushes the slider 4 to slide upward along the strip opening of the vertical shell 2. The slider 4 drives the movable shell 3 to rise rapidly along the inner wall of the vertical shell 2. The movable shell 3 simultaneously drives the hopper 17 to rise rapidly to near the target height, reducing the wasted time during the idle stroke or the initial lifting stage and improving efficiency. When the hopper 17 approaches the target unloading position, and the position of the hopper 17 needs to be precisely adjusted to ensure conveying accuracy, the first motor 25 is started. The first motor 25 drives the lead screw 12 to rotate. Under the limiting action of the vertical rod 13, the connecting block 14 cannot rotate with the lead screw 12 and can only move vertically along the rod wall of the lead screw 12. Block 14 drives the hopper 17 to move slowly and precisely up and down relative to the movable shell 3 until the hopper 17 is precisely aligned with the discharge port, completing the precise adjustment in the two-stage movement to ensure conveying accuracy. During discharge, the second motor 18 is started, which drives the transmission rod 15 to rotate. The transmission rod 15 drives the turntable 19 to rotate synchronously. The round pin 20 on the turntable 19 rotates eccentrically with the turntable 19 and slides within the movable frame 22, pushing the movable frame 22 to move away from the hopper 17. The movable frame 22 drives the L-shaped rod 24 to slide along the limiting hole of the limiting block 21. The L-shaped rod 24 pulls the sealing plate 1. The material in hopper 17 is discharged from the opening of the hopper 17 after the material is discharged. After the material is discharged, the second motor 18 is started in reverse. The round pin 20 pushes the movable frame 22 in reverse. The L-shaped rod 24 drives the sealing plate 16 to reset and abut against the opening, closing the hopper 17. If the hopper 17 needs to return to the low position, the hydraulic cylinder 9 is started in reverse. The piston rod extends and pushes the transmission plate 7 to move. The push rod 6 rotates to tend to be horizontal, driving the movable shell 3 and the hopper 17 to quickly descend and reset, so as to carry out the next round of material conveying. The whole process is carried out through two-stage movement of "rapid lifting + precise adjustment", which takes into account both work efficiency and conveying accuracy.
[0026] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A bucket elevator, comprising a base plate (1) and a vertical shell (2), characterized in that, The vertical shell (2) is fixedly installed on one side of the upper surface of the base plate (1). A movable shell (3) is slidably installed inside the vertical shell (2). Both sides of the vertical shell (2) are provided with strip-shaped openings. A slider (4) is slidably installed inside the strip-shaped openings. One side of the slider (4) is fixedly connected to the movable shell (3). A first transmission mechanism for driving the slider (4) to move is provided on the upper surface of the base plate (1) on the side of the vertical shell (2) away from the movable shell (3). A hopper (17) is provided on the side of the movable shell (3) away from the vertical shell (2). A second transmission mechanism for driving the hopper (17) to move precisely is provided inside the movable shell (3). An opening is provided on the side of the hopper (17) away from the movable shell (3). A sealing plate (16) is provided on the outer side of the opening. A third transmission mechanism for driving the sealing plate (16) to move is provided on one side of the hopper (17).
2. The bucket elevator according to claim 1, characterized in that, The first transmission mechanism includes a hydraulic cylinder (9) and a push rod (6). A transmission plate (7) is slidably provided on the upper surface of the base plate (1) and on the side of the vertical shell (2) away from the movable shell (3). Two push rods (6) are provided on both sides of the transmission plate (7). One end of the push rod (6) is rotatably connected to the transmission plate (7) through a first rotating rod (8). The side of the push rod (6) away from the transmission plate (7) is rotatably connected to the corresponding slider (4) through a second rotating rod (5). The hydraulic cylinder (9) is fixedly provided on the upper surface of the base plate (1) and located between the vertical shell (2) and the transmission plate (7). The piston rod end of the hydraulic cylinder (9) is fixedly connected to the transmission plate (7).
3. The bucket elevator according to claim 1, characterized in that, The second transmission mechanism includes a lead screw (12) and a connecting block (14). The lead screw (12) is rotatably disposed inside one side of the movable shell (3). The connecting block (14) is threaded onto the rod wall of the lead screw (12). One side of the connecting block (14) is fixedly connected to the hopper (17). A first motor (25) is fixedly disposed on the upper surface of the movable shell (3). The output end of the first motor (25) is fixedly connected to one end of the lead screw (12).
4. The bucket elevator according to claim 1, characterized in that, The third transmission mechanism includes a turntable (19) and a movable frame (22). A limit block (21) is fixedly installed on the front outer wall of the hopper (17). A limit hole is opened on the side wall of the limit block (21). An L-shaped rod (24) is slidably sleeved inside the limit hole. One end of the L-shaped rod (24) is fixedly connected to the sealing plate (16). The movable frame (22) is fixedly installed at the other end of the L-shaped rod (24). The turntable (19) is located between the movable frame (22) and the hopper (17). A transmission rod (15) is rotatably sleeved in the middle of the hopper (17). One end of the transmission rod (15) is fixedly connected to the middle of the turntable (19). A second motor (18) is fixedly installed on the side of the hopper (17) away from the turntable (19). The output end of the second motor (18) is fixedly connected to one end of the transmission rod (15). A round pin (20) is eccentrically installed on the side of the turntable (19) near the movable frame (22). The front end of the round pin (20) passes through the corresponding movable frame (22).
5. The bucket elevator according to claim 2, characterized in that, Fixed tubes (10) are fixedly installed on the upper surface of the base plate (1) and on both sides of the hydraulic cylinder (9). A movable rod (11) is movably sleeved inside the fixed tube (10), and one end of the movable rod (11) is fixedly connected to the transmission plate (7).
6. The bucket elevator according to claim 3, characterized in that, A vertical rod (13) is arranged parallel to one side of the lead screw (12). The two ends of the vertical rod (13) are fixedly connected to the inner wall of the corresponding movable shell (3). One side of the connecting block (14) is movably sleeved with the vertical rod (13).
7. The bucket elevator according to claim 4, characterized in that, The end of the round pin (20) away from the turntable (19) is fixedly fitted with an anti-detachment ring (23).
8. The bucket elevator according to claim 4, characterized in that, The longitudinal section of both the limiting hole and the L-shaped rod (24) is rectangular, and the rod wall of the L-shaped rod (24) abuts against the inner wall of the limiting hole.