Multifunctional automated beverage filling machine

Abstract

The utility model discloses a kind of multifunctional automatic beverage filling machinery, including workbench, conveying assembly is provided on the workbench, the workbench side is provided with first lifting assembly and auxiliary support shaft body, the first lifting assembly top is provided with barrel, the auxiliary support shaft body end is provided with second lifting assembly, the output of the second lifting assembly is provided with lifting plate, the lifting plate is provided with the filling head of same structure at interval, the filling head is connected to barrel inside by filling pipeline. The utility model is accurate in positioning, high in work efficiency, can carry out preliminary stirring operation before filling simultaneously, and use effect is good.

Description

Technical Field

[0001] This utility model relates to the field of filling machinery technology, specifically to a multifunctional automated beverage filling machine. Background Technology

[0002] In the beverage production industry, filling is a crucial step. Currently, beverage filling machinery on the market has several shortcomings. Some machines have a fixed number of filling heads, making them unable to be flexibly adjusted according to production needs, resulting in low filling efficiency. Other machines have poor adaptability to different bottle sizes, requiring extensive adjustments to fit them, increasing production preparation time. Still others experience inaccurate bottle positioning during the filling process, easily leading to leakage and inconsistent filling volumes, affecting product quality. Furthermore, some filling machines lack a stirring device for the beverage inside the filling cylinder, potentially causing uneven beverage composition, thus affecting product taste and quality. Additionally, a lack of cushioning when the filling head contacts the bottle can easily damage the bottle, increasing production costs. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a multifunctional automated beverage filling machine with precise positioning, high working efficiency, and the ability to perform preliminary stirring before filling, resulting in good performance.

[0004] To solve the above-mentioned technical problems, this utility model provides a multifunctional automated beverage filling machine, including a workbench, a conveying component on the workbench, a first lifting component and an auxiliary support shaft on the side of the workbench, a material cylinder on the top of the first lifting component, a second lifting component at the end of the auxiliary support shaft, a lifting plate at the output end of the second lifting component, and filling heads with the same structure spaced apart on the lifting plate, the filling heads being connected to the material cylinder through filling pipes.

[0005] Furthermore, a mounting plate is provided at the top of the material cylinder, a stirring motor is provided on the mounting plate, a stirring shaft is provided at the output end of the stirring motor, and stirring blades are provided around the stirring shaft.

[0006] Furthermore, the outer top of the barrel is provided with an overflow pipe, the bottom is provided with a discharge pipe, and the side is provided with scale lines.

[0007] Furthermore, a positioning cylinder is provided on the side of the conveying component, and a positioning plate adapted to the material bottle is provided at the output end of the positioning cylinder.

[0008] Furthermore, each side of the conveying component is provided with a movable seat, and a movable shaft is provided on the movable seat. The output end of the movable shaft is provided with a movable baffle, and the two movable baffles are used to limit the two sides of the material bottle.

[0009] Furthermore, lifting cylinders are provided on both sides of the stirring motor on the mounting plate, and the output end of the lifting cylinders is connected to the filling pipe through a connecting plate.

[0010] Furthermore, a buffer spring is provided around the filling head.

[0011] The beneficial effects of this utility model are: 1. High efficiency: By setting two filling heads with the same structure, two bottles can be filled at the same time, which effectively improves the filling efficiency.

[0012] 2. Accurate positioning: The positioning cylinder drives the positioning plate to position the bottle, and at the same time, the moving baffle limits the two sides of the bottle to ensure that the bottle is accurately positioned during the filling process, reduce leakage and inconsistent filling volume, and ensure product quality.

[0013] 3. High adaptability: The first lifting component can adjust the height of the material cylinder, and the second lifting component and lifting cylinder can adjust the position of the filling head, so that the machine can adapt to different specifications of bottles and reduce production preparation time.

[0014] 4. Ensure beverage uniformity: The mixing cylinder is equipped with a stirring motor, stirring shaft and stirring blades, which can stir the beverage to ensure uniform beverage composition and improve product taste and quality.

[0015] 5. Bottle protection: The buffer springs around the filling head act as a buffer when the filling head comes into contact with the bottle, preventing damage to the bottle and reducing production costs.

[0016] 6. Easy to operate and observe: The scale lines on the side of the barrel make it easy to observe the remaining beverage level, the overflow pipe prevents the beverage from overflowing, and the discharge pipe makes it easy to discharge the remaining material. The overall structure is reasonably designed and easy to operate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the material cylinder structure of this utility model.

[0019] The following are the labels in the diagram: 1. Workbench; 2. Conveying assembly; 3. First lifting assembly; 4. Auxiliary support shaft; 5. Material cylinder; 6. Second lifting assembly; 7. Lifting plate; 8. Filling head; 9. Filling pipe; 10. Mounting plate; 11. Mixing motor; 12. Mixing shaft; 13. Mixing blade; 14. Overflow pipe; 15. Discharge pipe; 16. Scale line; 17. Positioning cylinder; 18. Positioning plate; 19. Moving seat; 20. Moving shaft; 21. Moving baffle; 22. Lifting cylinder; 23. Connecting plate; 24. Buffer spring. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0025] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0026] Reference Figures 1 to 2 As shown, one embodiment of this utility model of a multifunctional automated beverage filling machine includes a workbench 1, which is made of high-strength steel to ensure sufficient support strength. A conveying assembly 2 is installed on the upper surface of the workbench 1. The conveying assembly 2 is a belt conveyor with anti-slip textures on the belt surface to prevent the bottles from slipping during transport.

[0027] A first lifting assembly 3 is fixedly installed on one side of the workbench 1. The material cylinder 5 is made of stainless steel, which has good corrosion resistance. A mounting plate 10 is welded to the top of the material cylinder 5. A stirring motor 11 is fixedly installed on the mounting plate 10 through a motor base. The stirring motor 11 is a three-phase asynchronous motor. Its output end is connected to a stirring shaft 12 through a coupling. The stirring shaft 12 extends vertically into the inside of the material cylinder 5. Multiple stirring blades 13 are evenly welded around the periphery of the stirring shaft 12. The stirring blades 13 have a spiral structure, which can improve the stirring effect.

[0028] An overflow pipe 14 is welded to the top of the outer side of the container 5 to prevent beverage waste. A discharge pipe 15 is welded to the bottom of the container 5, and a valve is installed on the discharge pipe 15 to control the discharge speed. Scale lines 16 are engraved on the side of the container 5, with the unit of the scale lines 16 being liters, making it easy for operators to observe the remaining amount of beverage in the container 5.

[0029] On the other side of the workbench 1, an auxiliary support shaft 4 is welded. The auxiliary support shaft 4 is made of seamless steel pipe, and its end is bolted to a second lifting assembly 6. The output end of the second lifting assembly 6 is connected to a lifting plate 7, which is made of aluminum alloy, making it lightweight and high-strength. The lifting plate 7 has mounting through holes, and multiple identical filling heads 8 are bolted into these holes. The filling heads 8 are made of food-grade plastic to prevent beverage contamination. The filling heads 8 are connected to the inside of the material cylinder 5 via filling pipes 9, which are made of food-grade stainless steel and offer excellent hygiene.

[0030] A positioning cylinder 17 is fixedly mounted on the side of the conveying component 2 by a bracket. The positioning cylinder 17 is a pneumatic cylinder, and its output end is connected to a positioning plate 18. The shape of the positioning plate 18 is adapted to the side of the material bottle, and a rubber pad is pasted on the surface of the positioning plate 18 to avoid scratching the material bottle.

[0031] Both sides of the conveying component 2 are equipped with movable seats 19 via slide rails. The movable seats 19 can slide along the slide rails. A movable shaft 20 is installed on the movable seat 19, and a movable baffle 21 is provided at its output end. The movable baffle 21 is made of transparent acrylic sheet, which makes it easy to observe the conveying of the bottle. The two movable baffles 21 are parallel to each other and the spacing can be adjusted according to the width of the bottle to limit the movement of the bottle on both sides.

[0032] Lifting cylinders 22 are fixedly mounted on both sides of the stirring motor 11 on the mounting plate 10 via cylinder seats. The lifting cylinders 22 are pneumatic cylinders, and their output ends are connected to the filling pipe 9 via the connecting plate 23.

[0033] A buffer spring 24 is fitted around the periphery of the filling head 8. When the filling head 8 descends and contacts the bottle, the buffer spring 24 is compressed, which plays a buffering role.

[0034] In this embodiment, the multifunctional automated beverage filling machine first adds an appropriate amount of beverage into the cylinder 5 through the discharge pipe 15, observes the amount of beverage added through the scale line 16, and then closes the valve on the discharge pipe 15. The stirring motor 11 is then started, driving the stirring shaft 12 and stirring blades 13 to rotate, stirring the beverage in the cylinder 5 to ensure uniform mixing.

[0035] According to the specifications of the bottle, the height of the material cylinder 5 is adjusted by the first lifting component 3, and the height of the filling head 8 is adjusted by the second lifting component 6 and the lifting cylinder 22, so that the filling head 8 can be aligned with the bottle mouth. At the same time, the distance between the two moving baffles 21 is adjusted by the moving shaft 20 to match the width of the bottle.

[0036] Start the conveyor assembly 2 and place the bottle on the conveyor belt. The bottle is conveyed forward with the belt. When the bottle is conveyed to the bottom of the filling head 8, the positioning cylinder 17 is activated, pushing the positioning plate 18 to move towards the bottle and positioning the bottle directly below the filling head 8. At the same time, the baffle 21 moves to limit the sides of the bottle.

[0037] Then, the lifting cylinder 22 actuates, causing the filling pipe 9 and filling head 8 to descend, so that the filling head 8 extends into the bottle opening. The buffer spring 24 acts as a buffer when the filling head 8 contacts the bottle. Next, the valve on the filling pipe 9 is opened, and the beverage in the container 5 flows into the filling head 8 through the filling pipe 9, and then is filled into the bottle by the filling head 8.

[0038] After filling is completed, the lifting cylinder 22 drives the filling head 8 to rise and leave the bottle. The positioning cylinder 17 drives the positioning plate 18 to reset. The moving shaft 20 drives the moving baffle 21 to reset. The conveying component 2 transports the filled bottle to the next process and simultaneously transports the next bottle to be filled to the filling position, repeating the above filling process.

[0039] During the filling process, if there is too much beverage in the filling cylinder 5, the excess beverage will flow into the recovery device through the overflow pipe 14. When the remaining beverage in the filling cylinder 5 is insufficient, material can be added from the top. When there is remaining material, the beverage can be discharged through the discharge pipe 15.

[0040] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.

Claims

1. A multifunctional automated beverage filling machine, characterized in that, The device includes a workbench (1), on which a conveying assembly (2) is provided. A first lifting assembly (3) and an auxiliary support shaft (4) are provided on the side of the workbench (1). A material cylinder (5) is provided on the top of the first lifting assembly (3). A second lifting assembly (6) is provided at the end of the auxiliary support shaft (4). A lifting plate (7) is provided at the output end of the second lifting assembly (6). Filling heads (8) with the same structure are provided at intervals on the lifting plate (7). The filling heads (8) are connected to the material cylinder (5) through filling pipes (9).

2. The multifunctional automated beverage filling machine as described in claim 1, characterized in that, The top of the material cylinder (5) is provided with an installation plate (10), and a stirring motor (11) is provided on the installation plate (10). The output end of the stirring motor (11) is provided with a stirring shaft (12), and stirring blades (13) are provided around the stirring shaft (12).

3. The multifunctional automated beverage filling machine as described in claim 1, characterized in that, The material cylinder (5) has an overflow pipe (14) at the top and a discharge pipe (15) at the bottom, and scale lines (16) on the side.

4. The multifunctional automated beverage filling machine as described in claim 1, characterized in that, The conveying assembly (2) is provided with a positioning cylinder (17) on its side, and the output end of the positioning cylinder (17) is provided with a positioning plate (18) adapted to the material bottle.

5. The multifunctional automated beverage filling machine as described in claim 1, characterized in that, The conveying assembly (2) is provided with movable seats (19) on both sides, and movable shafts (20) are provided on the movable seats (19). Movable baffles (21) are provided at the output end of the movable shafts (20). The two movable baffles (21) are used to limit the two sides of the material bottle.

6. The multifunctional automated beverage filling machine as described in claim 2, characterized in that, Lifting cylinders (22) are provided on both sides of the stirring motor (11) on the mounting plate (10), and the output end of the lifting cylinders (22) is connected to the filling pipe (9) through the connecting plate (23).

7. The multifunctional automated beverage filling machine as described in claim 1, characterized in that, A buffer spring (24) is provided around the filling head (8).

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