Solar energy circulating cooling water dosing equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG DAYU WATER TREATMENT
- Filing Date
- 2025-06-23
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]循环冷却水系统在工业中广泛应用,但长期运行会导致水质恶化,如结垢、腐蚀和微生物滋生,通常需通过加药设备添加化学药剂进行处理
[0014] The beneficial effects of the solar-powered circulating cooling water dosing device provided by this utility model include:
Smart Images

Figure CN224604711U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water treatment, specifically to a solar-powered circulating cooling water dosing device. Background Technology
[0002] Circulating cooling water systems are widely used in industry, but long-term operation can lead to water quality deterioration, such as scaling, corrosion, and microbial growth, which usually requires the addition of chemical agents through dosing equipment. Traditional dosing equipment relies on grid power, has high energy consumption, and is limited in use in remote areas. Furthermore, while solar panels, as a green energy source, have been incorporated into similar equipment, their surfaces are prone to dust accumulation, affecting power generation efficiency, and current technologies lack effective automatic cleaning solutions. Utility Model Content
[0003] To overcome the above deficiencies, this utility model provides a solar-powered circulating cooling water dosing device that overcomes or at least partially solves the above technical problems.
[0004] This utility model is implemented as follows:
[0005] This utility model provides a solar-powered circulating cooling water dosing device, including a solar power supply device, a dosing device, a control device, and a circulating water interface. The solar power supply device is electrically connected to the dosing device and the control device. The control device is connected to the dosing device via a signal line. The dosing device is installed close to the circulating water interface and is connected to the circulating water interface via a pipe.
[0006] The solar control device of this utility model includes a solar panel, an energy storage battery, a solar tracking mechanism, and a cleaning water tank. The solar panel is fixed on the solar tracking mechanism, which can drive the solar panel to rotate. The energy storage battery is connected to the solar panel through wires. The cleaning water tank is located close to the solar panel and is connected to the nozzle through a water pipe.
[0007] The solar tracking mechanism of this invention includes a photosensitive sensor and a drive motor. The photosensitive sensor is installed on or around the surface of the solar panel, and the drive motor is installed near the support structure of the solar panel to drive the rotation of the solar panel. The photosensitive sensor is connected to a microprocessor in the control system via a signal line. The microprocessor sends instructions to the drive motor via a control signal line. The drive motor is connected to the rotation mechanism of the solar panel. The drive motor adjusts the angle of the solar panel according to the signal from the photosensitive sensor, with a tracking accuracy of ±1.5° to ±2°.
[0008] The nozzles described in this invention are evenly distributed along the top of the solar panel, and the number is 4 to 8.
[0009] The dosing device of this utility model includes two dosing pumps and a reagent storage tank. The two dosing pumps are placed close to the reagent storage tank. The inlet of the dosing pump is connected to the reagent storage tank through a pipe, and the outlet is connected to the circulating water interface through a pipe.
[0010] The dosing pump described in this invention is a diaphragm pump or a peristaltic pump. The two dosing pumps respectively deliver different types of agents and operate independently or collaboratively through the control system.
[0011] The control system described in this utility model includes a microprocessor, sensors, and an execution module. The microprocessor is installed inside the control box, and the sensors are distributed at the locations that need to be monitored. The sensors are connected to the microprocessor via signal lines and transmit the detected signals to the microprocessor. The execution module includes a control unit for the dosing pump, which is connected to the microprocessor via a signal line.
[0012] The sensor described in this invention includes a pH sensor, a conductivity sensor, a temperature sensor, and a dust sensor, wherein the pH sensor and the conductivity sensor are used to monitor water quality, and the dust sensor is used to detect dust accumulation on the surface of the solar panel.
[0013] The solar panel described in this invention has a power of 300W to 400W and is made of monocrystalline silicon or polycrystalline silicon.
[0014] The beneficial effects of the solar-powered circulating cooling water dosing device provided by this utility model include:
[0015] 1. From an energy utilization perspective, using solar power not only reduces reliance on the traditional power grid and lowers operating costs, but also aligns with green environmental protection principles and reduces carbon emissions. Solar panels paired with a solar tracking system can track the sun's position in real time, improving power generation efficiency and ensuring stable equipment operation. Even in situations of insufficient sunlight, energy storage batteries can maintain power supply.
[0016] 2. In terms of equipment maintenance, the dust sensor can monitor the accumulation of dust on the surface of the solar panel in real time, and promptly initiate the cleaning program to ensure that the solar panel always maintains good power generation performance, reduce the problem of power generation efficiency decline caused by dust cover, and extend the service life of the solar panel.
[0017] 3. In terms of water quality regulation, the dosing device uses two dosing pumps that can operate independently or in tandem to accurately add different agents based on water quality parameters fed back by sensors such as pH and conductivity. This enables precise control of the circulating water quality, improves the cooling effect, reduces equipment corrosion and scaling, lowers equipment maintenance costs, and ensures the stable and efficient operation of the entire circulating cooling system. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall principle of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present invention.
[0021] In the diagram: 1. Control device; 2. Solar panel; 3. Energy storage battery; 4. Drive motor; 5. Photosensitive sensor; 6. Cleaning water tank; 7. Cleaning pump; 8. Cleaning nozzle; 9. Dosing tank; 10. Dosing pump; 13. Circulating water interface; 14. pH probe; 15. Conductivity probe; 16. Temperature probe; 17. Dust probe. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] This utility model provides a solar-powered circulating cooling water dosing device, including a solar power supply device, a dosing device, a control device 1, and a circulating water interface 13. The solar power supply device is electrically connected to the dosing device and the control device. The control device 1 is connected to the dosing device via a signal line. The dosing device is installed close to the circulating water interface and is connected to the circulating water interface 13 via a pipe.
[0024] The solar control device of this utility model includes a solar panel 2, an energy storage battery 3, a solar tracking mechanism, and a cleaning water tank 6. The solar panel 2 is fixed on the solar tracking mechanism, which can drive the solar panel to rotate. The energy storage battery 3 is connected to the solar panel 2 through wires. The cleaning water tank is set close to the solar panel 2 and is connected to the cleaning nozzle 8 through a water pipe.
[0025] The solar tracking mechanism of this invention includes a photosensitive sensor 5 and a drive motor 4. The photosensitive sensor 5 is installed on or around the surface of the solar panel 2, and the drive motor 4 is installed near the support structure of the solar panel 2 to drive the rotation of the solar panel 2. The photosensitive sensor 5 is connected to the microprocessor in the control system through a signal line. The microprocessor sends instructions to the drive motor 4 through a control signal line. The drive motor 4 is connected to the rotation mechanism of the solar panel 2. The drive motor 4 adjusts the angle of the solar panel 2 according to the signal from the photosensitive sensor, with a tracking accuracy of ±1.5° to ±2°.
[0026] The cleaning nozzles 8 described in this invention are evenly distributed along the top of the solar panel, and the number is 4 to 8.
[0027] The dosing device of this utility model includes two dosing pumps 10 and a drug storage tank. The two dosing pumps 9 are placed close to the drug storage tank. The inlet of the dosing pump 10 is connected to the drug storage tank through a pipe, and the outlet is connected to the circulating water interface 13 through a pipe.
[0028] The dosing pump 10 of this invention is a diaphragm pump or a peristaltic pump. The two dosing pumps 10 respectively deliver different types of agents and operate independently or collaboratively through the control system.
[0029] The control system described in this utility model includes a microprocessor, sensors, and an execution module. The microprocessor is installed in the control box, and the sensors are distributed at the locations that need to be monitored. The sensors are connected to the microprocessor through signal lines and transmit the detected signals to the microprocessor. The execution module includes the control unit of the dosing pump 10, which is connected to the microprocessor through signal lines.
[0030] The sensors described in this invention include a pH sensor 14, a conductivity sensor 15, a temperature sensor 16, and a dust sensor 17. The pH sensor 14 and the conductivity sensor 15 are used to monitor water quality, and the dust sensor 17 is used to detect dust accumulation on the surface of the solar panel.
[0031] The solar panel 2 described in this invention has a power of 300W to 400W and is made of monocrystalline silicon or polycrystalline silicon.
[0032] Reference Figure 1In a preferred embodiment, the solar panel 2 of this invention is made of monocrystalline silicon with a power output of 350W, and the energy storage battery is a lithium battery pack with a capacity of 120Ah. The solar tracking mechanism is a dual-axis drive with a tracking accuracy of ±1.5°. The cleaning water tank has a capacity of 20L and is equipped with a 0.5L / min micro water pump and multiple high-pressure nozzles. The cleaning cycle can be set to once a week or triggered by a dust sensor. The dosing pump is a diaphragm pump with a flow rate range of 0.2-12L / h, and the chemical storage tank has a capacity of 60L. The control system uses an STM32 microprocessor and integrates a pH sensor, conductivity sensor, and dust sensor, with a data acquisition frequency of once every 10 minutes. The equipment casing is made of corrosion-resistant aluminum alloy, suitable for long-term outdoor use.
[0033] In practical applications, it is often necessary to address scaling, corrosion, and microbial growth simultaneously, employing a comprehensive formulation combining scale inhibitors, corrosion inhibitors, and biocides. For example, organophosphonic acid scale inhibitors, zinc salt corrosion inhibitors, and isothiazolinone biocides can be used in combination. The concentration and frequency of each agent should be adjusted appropriately based on water quality analysis results and system operation requirements. Additionally, pH adjusters can be added to maintain the pH of the circulating water between 7.5 and 9.0 to enhance the treatment effect.
[0034] The dust sensor 17 of this utility model can be an optical dust sensor, installed on the frame of the photovoltaic panel. By continuously measuring the transmission loss caused by pollutants on the glass, it calculates the amount of sunlight reduction reaching the solar module, and then converts it into a loss of power generation in real time, allowing maintenance personnel to understand when the pollutants reach the critical point. It can also be a capacitive dust sensor, a weight-sensing dust sensor, or an ultrasonic dust sensor.
[0035] The dosing pump control unit of this utility model adopts a diaphragm dosing pump control unit and a plunger dosing pump control unit.
[0036] The microprocessor of this invention can be a microprocessor with an ARM Cortex-M33 core; for simple dust detection and basic control, where cost is a concern, the Arduino Uno microcontroller based on the AVR architecture can be used.
[0037] The pH sensor of this invention can be a tetrafluoroelectrode sensor with a polytetrafluoroethylene shell, the conductivity sensor can be a corrosion-resistant polyphenylene ether sulfone (PES) shell, and the temperature sensor can be a platinum resistance temperature sensor or a thermistor temperature sensor.
[0038] The energy storage battery and the display are fixed in the same cabinet.
[0039] The control system of this invention operates as a closed-loop feedback regulation process. First, sensors continuously collect water quality parameters (pH value, conductivity, temperature, etc.) and solar panel status information (dust accumulation) of the circulating water, transmitting this data as electrical signals to the microprocessor via signal lines. The microprocessor quickly processes and analyzes the received data, comparing it with preset standard parameters. If the data exceeds the normal range, the microprocessor calculates the parameters that need adjustment based on its built-in control algorithm, such as the type, dosage, and timing of the added chemicals, and sends corresponding instructions to the execution module. The execution module controls the dosing pump to perform the chemical dosing operation or controls the cleaning water tank to clean the solar panels according to the instructions. Afterward, the sensors continue to monitor the system's operating status, feeding back new data to the microprocessor, forming a continuous cyclical regulation process to ensure that the entire solar-powered circulating cooling water dosing equipment is always in optimal operating condition.
[0040] The working principle of this invention is as follows: For solar power supply, a 300W to 400W monocrystalline or polycrystalline silicon solar panel is fixed to a solar tracking mechanism. A photosensor detects the light signal and transmits it to a microprocessor, which drives a motor to rotate the panel according to instructions. The tracking accuracy is ±1.5° to ±2°, efficiently generating electricity and storing it in an energy storage battery to power the device. A dust sensor detects dust accumulation on the panel and activates a cleaning water tank to spray water through nozzles for cleaning.
[0041] For chemical dosing, a chemical storage tank holds the chemicals. Sensors such as pH and conductivity monitor parameters like the circulating water quality and transmit signals to a microprocessor. The microprocessor then sends instructions to the dosing pump control unit. Two dosing pumps, either diaphragm or peristaltic, can operate independently or in tandem, drawing chemicals from the storage tank and injecting them into the circulating water interface via pipelines, thus regulating the circulating water quality. The entire process is highly automated.
Claims
1. A solar-powered circulating cooling water dosing system, characterized in that: It includes a solar power supply device, a dosing device, a control device, and a circulating water interface. The solar power supply device is electrically connected to the dosing device and the control device. The control device is connected to the dosing device via a signal line. The dosing device is installed close to the circulating water interface and is connected to the circulating water interface via a pipe.
2. The solar-powered circulating cooling water dosing equipment according to claim 1, characterized in that: The solar power supply device includes a solar panel, an energy storage battery, a solar tracking mechanism, and a cleaning water tank. The solar panel is fixed on the solar tracking mechanism, which can drive the solar panel to rotate. The energy storage battery is connected to the solar panel through wires. The cleaning water tank is located close to the solar panel and is connected to the spray nozzle through a water pipe.
3. The solar-powered circulating cooling water dosing equipment according to claim 2, characterized in that: The solar tracking mechanism includes a photosensitive sensor and a drive motor. The photosensitive sensor is installed on or around the surface of the solar panel, and the drive motor is installed near the support structure of the solar panel to drive the rotation of the solar panel. The photosensitive sensor is connected to a microprocessor in the control system via a signal line. The microprocessor sends commands to the drive motor via a control signal line. The drive motor is connected to the rotation mechanism of the solar panel. The drive motor adjusts the angle of the solar panel according to the signal from the photosensitive sensor, with a tracking accuracy of ±1.5° to ±2°.
4. The solar-powered circulating cooling water dosing equipment according to claim 2, characterized in that: The nozzles are evenly distributed along the top of the solar panel, and there are 4 to 8 of them.
5. The solar-powered circulating cooling water dosing equipment according to claim 2, characterized in that: The dosing device includes two dosing pumps and a chemical storage tank. The two dosing pumps are placed close to the chemical storage tank. The inlet of the dosing pump is connected to the chemical storage tank through a pipe, and the outlet is connected to the circulating water interface through a pipe.
6. The solar-powered circulating cooling water dosing equipment according to claim 5, characterized in that: The dosing pump is a diaphragm pump or a peristaltic pump. The two dosing pumps deliver different types of agents respectively and operate independently or in coordination through a control system.
7. The solar-powered circulating cooling water dosing equipment according to claim 6, characterized in that: The control system includes a microprocessor, sensors, and an execution module. The microprocessor is installed in the control box, and the sensors are distributed at the locations that need to be monitored. The sensors are connected to the microprocessor via signal lines and transmit the detected signals to the microprocessor. The execution module includes a control unit for the dosing pump, which is connected to the microprocessor via a signal line.
8. The solar-powered circulating cooling water dosing equipment according to claim 7, characterized in that: The sensors include a pH sensor, a conductivity sensor, a temperature sensor, and a dust sensor, wherein the pH sensor and conductivity sensor are used to monitor water quality, and the dust sensor is used to detect dust accumulation on the surface of the solar panel.
9. The solar-powered circulating cooling water dosing equipment according to claim 2, characterized in that: The solar panel has a power of 300W to 400W and is made of monocrystalline silicon or polycrystalline silicon.