Adjustable high-efficiency rubber plate type microporous aerator

CN224604791UActive Publication Date: 2026-08-07CHENGDU HONGTU ROAD & BRIDGE MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDU HONGTU ROAD & BRIDGE MACHINERY CO LTD
Filing Date
2025-07-25
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]上述专利虽然使用寿命长、曝气分布均匀,但是在污水处理工艺中,曝气器的安装环境复杂多样,例如,池体形状不同(圆形、矩形、环流式等),然而上述专利的曝气器一旦安装完成,其水平角度固定,无法适配调整

Benefits of technology

[0016]该一种可调式高效橡胶板式微孔曝气器,通过旋转接头与角度调节机构的配合使用,实现了曝气器在水平面内按预设角度(由螺纹孔等弧度布设间距决定)的多档位调节,解决了现有曝气器安装后角度固定无法适配圆形、矩形等不同池型布局的技术问题。

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Abstract

The utility model relates to plate type microporous aerator technical field, concretely is a kind of adjustable high -efficient rubber plate type microporous aerator, including flange joint, its top end is fixedly connected with fixed shell, the upper end of fixed shell is provided with movable shell, and the top of movable shell is provided with aeration mechanism;Swivel joint, it is set between fixed shell and movable shell, angle adjusting mechanism is provided between the movable shell and fixed shell.The utility model is used in cooperation with swivel joint and angle adjusting mechanism, realizes the multi-gear adjustment of aeration device in horizontal plane according to preset angle, solves the technical problem that the angle of existing aeration device is fixed after installation and cannot adapt to different pool type layout such as circle, rectangle etc.
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Description

Technical Field

[0001] This utility model relates to the technical field of plate-type microporous aerators, specifically an adjustable high-efficiency rubber plate-type microporous aerator. Background Technology

[0002] Aerators are essential equipment for aeration and oxygenation in water supply and drainage. Currently, the energy efficiency of urban wastewater treatment in my country is at a low level, and the energy consumption per ton of water treated is still relatively high. Aerators are a very important part of the biological wastewater treatment process, mainly used to supply oxygen to aerobic tanks, and are also the most energy-consuming component.

[0003] The novel polymer elastomer plate-type microporous aerator disclosed in authorization announcement number CN208594087U includes an aeration membrane, a base fabric, and a base support plate. The upper surfaces of the aeration membrane and the base fabric are heat-sealed together. The edge of the base fabric is fixedly connected to the base support plate. A first air inlet hole is provided on the base support plate, and a second air inlet hole is provided on the base fabric at a position corresponding to the first air inlet hole. An air inlet is fixedly connected to the first air inlet hole, and the air inlet is sealed to the second air inlet hole. A rubber check valve is connected to the air inlet. Aeration holes are evenly distributed on the aeration membrane. With the above technical solution, the beneficial effects of this utility model are: long service life, uniform aeration distribution, high oxygen transfer efficiency, and prevention of sewage backflow.

[0004] Although the aforementioned patents have a long service life and uniform aeration distribution, the installation environment of aerators in wastewater treatment processes is complex and diverse. For example, the tank shapes are different (circular, rectangular, recirculating, etc.). However, once the aerators of the aforementioned patents are installed, their horizontal angle is fixed and cannot be adapted or adjusted. Utility Model Content

[0005] The purpose of this invention is to provide an adjustable, high-efficiency rubber plate microporous aerator to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An adjustable high-efficiency rubber plate type microporous aerator, including

[0008] The flange joint has a fixed shell fixedly connected to its top end, a movable shell is provided at the upper end of the fixed shell, and an aeration mechanism is provided at the top end of the movable shell.

[0009] A rotary joint is disposed between a fixed shell and a movable shell, and an angle adjustment mechanism is provided between the movable shell and the fixed shell.

[0010] Preferably, the aeration mechanism includes a pressure plate fixedly connected to the top of the fixed shell, and a top plate snapped onto the top of the pressure plate. An installation groove is provided in the middle of the top plate, and an aeration membrane is sandwiched between the installation groove and the pressure plate.

[0011] Preferably, the top plate has several slots on both sides of its bottom end, and several blocks are fixedly connected to the outer walls of both sides of the pressure plate. The blocks are inserted into the slots and locked in place by bolts. A vent hole communicating with the fixed shell is provided in the middle of the pressure plate, and a sealing strip is provided on the outer periphery of the upper end of the pressure plate.

[0012] Preferably, the angle adjustment mechanism includes a positioning sleeve fixedly connected to the inner wall of the movable shell, and a locking screw threadedly connected to the bottom end of one side of the fixed shell. A plurality of threaded holes are provided at the bottom end of the positioning sleeve with equal arc. A plurality of positioning marks 2 are evenly distributed on the outer periphery of the movable shell. A positioning mark 1 that cooperates with the positioning marks 2 is fixedly connected to the outer wall of one side of the fixed shell.

[0013] Preferably, the angle adjustment mechanism further includes an annular groove formed at the upper end of the fixed shell, and a sealing ring fixedly connected to the bottom end of the movable shell, wherein the sealing ring is embedded in the annular groove and forms a sealing sliding fit.

[0014] Preferably, the fixed end of the rotary joint is fixedly connected to the fixed shell, the movable end of the rotary joint is fixedly connected to the movable shell, and the fixed shell and the movable shell are rotatably connected through the rotary joint.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This adjustable high-efficiency rubber plate microporous aerator, through the combined use of a rotary joint and an angle adjustment mechanism, enables the aerator to be adjusted in multiple positions in the horizontal plane according to a preset angle (determined by the arc spacing of the threaded holes, etc.), solving the technical problem that existing aerators with fixed angles after installation cannot adapt to different pool layouts such as circles and rectangles. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall exploded structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the rotary joint installation structure of this utility model;

[0020] Figure 4 For the present utility model Figure 3 Enlarged diagram of point A in the middle.

[0021] In the diagram: 1. Flange joint; 2. Fixed shell; 3. Movable shell; 4. Rotary joint; 5. Pressure plate; 6. Top plate; 7. Mounting groove; 8. Aeration diaphragm; 9. Slot; 10. Locking block; 11. Vent hole; 12. Positioning sleeve; 13. Locking screw; 14. Threaded hole; 15. Positioning mark 2; 16. Positioning mark 1; 17. Annular groove; 18. Sealing ring; 19. Sealing strip. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-4 As shown, this utility model provides a technical solution:

[0024] An adjustable high-efficiency rubber plate microporous aerator includes a flange joint 1, with a fixed shell 2 fixedly connected to its top. A movable shell 3 is located at the upper end of the fixed shell 2, and an aeration mechanism is located at the top of the movable shell 3. The aeration mechanism includes a pressure plate 5 fixedly connected to the top of the fixed shell 2, and a top plate 6 snapped onto the top of the pressure plate 5. An installation groove 7 is provided in the middle of the top plate 6, and an aeration membrane 8 is sandwiched between the installation groove 7 and the pressure plate 5. The aeration membrane 8 has aeration micropores evenly distributed on it and is made of EPDM. Several slots 9 are provided on both sides of the bottom end of the top plate 6. Several locking blocks 10 are fixedly connected to the outer walls of both sides of the pressure plate 5. The locking blocks 10 are inserted into the slots 9 and locked with bolts. A vent hole 11 communicating with the fixed shell 2 is provided in the middle of the pressure plate 5. A sealing strip 19 is provided on the outer periphery of the upper end of the pressure plate 5. A rotary joint 4 is provided between the fixed shell 2 and the movable shell. An angle adjustment mechanism is provided between the movable shell 3 and the fixed shell 2. The angle adjustment mechanism includes a positioning sleeve 12 fixedly connected to the inner wall of the movable shell 3 and a locking screw 13 threadedly connected to the bottom of one side of the fixed shell 2. Several threaded holes 14 are opened at the bottom of the positioning sleeve 12 with equal arc. Several positioning marks 15 are evenly distributed on the outer periphery of the movable shell 3. A positioning mark 16 that cooperates with the positioning mark 15 is fixedly connected to the outer wall of one side of the fixed shell 2. The angle adjustment mechanism also includes an annular groove 17 opened at the upper end of the fixed shell 2 and a sealing ring 18 fixedly connected to the bottom end of the movable shell 3. The sealing ring 18 is embedded in the annular groove 17 and forms a sealing sliding fit. The fixed end of the rotary joint 4 is fixedly connected to the fixed shell 2, and the movable end of the rotary joint 4 is fixedly connected to the movable shell 3. The fixed shell 2 and the movable shell 3 are rotatably connected through the rotary joint 4.

[0025] In this embodiment, by using the rotary joint 4 in conjunction with the angle adjustment mechanism, the aerator can be adjusted in multiple positions in the horizontal plane according to a preset angle (determined by the arc spacing of the threaded holes 14, etc.), which solves the technical problem that the fixed angle of the existing aerator after installation cannot be adapted to different pool layouts such as circles and rectangles.

[0026] Working principle: When compressed air enters the rotary joint 4 through the flange joint 1, the airflow is delivered upward through the vent 11 to the cavity between the pressure plate 5 and the top plate 6. At this time, the EPDM aeration membrane 8 expands and deforms under the action of air pressure, causing the aeration micropores evenly distributed on its surface to open. Air is released evenly into the water as small bubbles are formed through the micropores. When it is necessary to adjust the installation direction, loosen the locking screw 13 to release the fixation of the positioning sleeve 12. At this time, the movable shell 3 can rotate around the axis of the rotary joint 4. By observing the corresponding position of the positioning mark 15 on the outer periphery of the movable shell 3 and the positioning mark 16 on the fixed shell 2, after rotating the movable shell 3 to the target angle, the locking screw 13 is screwed into the corresponding threaded hole 14 at the bottom of the positioning sleeve 12 to achieve locking and fixation. During this process, the sealing ring 18 at the bottom of the movable shell 3 always maintains a sealed sliding fit with the annular groove 17 at the top of the fixed shell 2 to ensure that no gas leakage occurs during rotation adjustment.

[0027] It should be noted that in the specific implementation of this technical solution, the rotary joint 4 can be configured with conventional rotary connection components in the prior art (such as flange-type rotary joints, bearing-type rotary joints, or universal joint-type rotary joints). Although these rotary connection components are not described in detail in the technical solution, they are common standard parts that can be conventionally selected by those skilled in the art according to actual working conditions. Their structural parameters and performance indicators follow the well-known technology in this field and do not affect the implementation of the core innovation of this solution. In practical applications, the rotary joint 4 is mainly used to realize the relative rotational movement between the fixed shell 2 and the movable shell 3, but its specific type and connection method can be adjusted according to production requirements, all of which fall within the reasonable extension scope of this technical solution.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An adjustable high-efficiency rubber plate type microporous aerator, characterized in that: include The flange joint (1) has a fixed shell (2) fixedly connected to its top end. The upper end of the fixed shell (2) is provided with a movable shell (3), and the top end of the movable shell (3) is provided with an aeration mechanism. A rotary joint (4) is disposed between the fixed shell (2) and the movable shell (3), and an angle adjustment mechanism is provided between the movable shell (3) and the fixed shell (2).

2. The adjustable high-efficiency rubber plate microporous aerator according to claim 1, characterized in that: The aeration mechanism includes a pressure plate (5) fixedly connected to the top of the fixed shell (2) and a top plate (6) snapped onto the top of the pressure plate (5). An installation groove (7) is provided in the middle of the top plate (6), and an aeration membrane (8) is sandwiched between the installation groove (7) and the pressure plate (5).

3. The adjustable high-efficiency rubber plate microporous aerator according to claim 2, characterized in that: The top plate (6) has several slots (9) on both sides of its bottom end. Several blocks (10) are fixedly connected to the outer walls of both sides of the pressure plate (5). The blocks (10) are inserted into the slots (9) and locked with bolts. A vent hole (11) communicating with the fixed shell (2) is provided in the middle of the pressure plate (5). A sealing strip (19) is provided on the outer periphery of the upper end of the pressure plate (5).

4. The adjustable high-efficiency rubber plate microporous aerator according to claim 1, characterized in that: The angle adjustment mechanism includes a positioning sleeve (12) fixedly connected to the inner wall of the movable shell (3) and a locking screw (13) threadedly connected to the bottom end of one side of the fixed shell (2). A plurality of threaded holes (14) are provided at the bottom end of the positioning sleeve (12) with equal arc. A plurality of positioning marks (15) are evenly distributed on the outer periphery of the movable shell (3). A positioning mark (16) that cooperates with the positioning marks (15) is fixedly connected to the outer wall of one side of the fixed shell (2).

5. The adjustable high-efficiency rubber plate microporous aerator according to claim 4, characterized in that: The angle adjustment mechanism also includes an annular groove (17) opened at the upper end of the fixed shell (2) and a sealing ring (18) fixedly connected to the bottom end of the movable shell (3). The sealing ring (18) is embedded in the annular groove (17) and forms a sealing sliding fit.

6. The adjustable high-efficiency rubber plate microporous aerator according to claim 1, characterized in that: The fixed end of the rotary joint (4) is fixedly connected to the fixed shell (2), and the movable end of the rotary joint (4) is fixedly connected to the movable shell (3). The fixed shell (2) and the movable shell (3) are rotatably connected through the rotary joint (4).

Citation Information

Patent Citations

  • Novel board -like microporous aerator of high molecular elastomer

    CN208594087U