Curved tempered glass coating device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN NORTH GLASS IND TECHN
- Filing Date
- 2025-09-03
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]但在现有技术中,镀膜装置所采用的装夹方式需多个固定套同时抵紧玻璃的凸面与凹面方能稳固夹持,当仅需对其单面(如凸面或凹面)镀膜时,这种双面接触结构会遮挡待镀膜区域,导致膜层覆盖不全面、不均匀,且装夹还需逐个调整、锁定各固定套的位置以适应不同曲率,这一过程繁琐、耗时,会显著降低镀膜效率,为此,提出一种曲面钢化玻璃镀膜装置
[0019]本实用新型的有益效果为:便于通过将定位组件中吸附固定曲面钢化玻璃的部件,分别集成于转架及与其联动且可独立转动的换位件上的方式,使本装置在便捷调整换向架相对于转架的高度后,能够快速适配不同曲率的玻璃,再通过多点位吸附实现稳固的单面固定,且可带动玻璃按需转动,以确保待镀膜面完全暴露于镀膜区域,从而在避免遮挡的前提下确保镀膜均匀性,并简化装夹流程以提高生产效率。
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Figure CN224604879U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tempered glass coating technology, specifically relating to a coating device for curved tempered glass. Background Technology
[0002] The curved structure of curved tempered glass can easily lead to edge stress concentration, optical distortion, and cleaning difficulties. To improve its performance, a functional film layer needs to be coated on its surface using a coating device. This is to meet the needs of consumer electronics, automotive, and construction industries for curved tempered glass while solving problems such as coating uniformity, clamping damage, and production efficiency caused by the curved geometry.
[0003] Chinese patent document CN219526499U discloses a coating device for curved tempered glass. On one side of a rotating disk that rotates due to the operation of a drive motor and moves horizontally due to the operation of a cylinder, there are multiple sliding blocks that can be inserted into the annular convex grooves of the rotating disk, and fixed sleeves that are threadedly connected to the sliding blocks. This allows the operator to adjust the friction between the fixed sleeves and the rotating disk according to the curvature of the curved glass, thereby changing the position of the fixed sleeves in contact with and clamping the curved glass. In this way, the curved glass is clamped and coated by multiple fixed sleeves that can move around their axes along the convex grooves between the two rotating disks.
[0004] However, in the existing technology, the clamping method used in the coating device requires multiple fixing sleeves to simultaneously press against the convex and concave surfaces of the glass to achieve a stable clamping. When only one side (such as the convex or concave surface) needs to be coated, this double-sided contact structure will block the area to be coated, resulting in incomplete and uneven film coverage. In addition, the clamping also requires adjusting and locking the position of each fixing sleeve to adapt to different curvatures. This process is cumbersome and time-consuming, which will significantly reduce the coating efficiency. Therefore, a coating device for curved tempered glass is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a coating device for curved tempered glass.
[0006] The technical solution adopted in this utility model is as follows:
[0007] A coating device for curved tempered glass includes a coating component that can be placed into curved tempered glass for on-demand coating, a material placement component that can be easily adapted to the curved tempered glass is provided in the coating component, and a positioning component that can adsorb and fix the curved tempered glass at multiple points is provided on the material placement component.
[0008] The coating assembly includes a frame;
[0009] The material placement assembly includes a rotating component that can switch the position of the curved tempered glass to be coated, and a shifting component that can fully fix the positioning component to the curved tempered glass according to the coating requirements and specifications.
[0010] The rotating component includes a rotating frame that is movably mounted within the frame;
[0011] The reversing component includes a reversing frame movably connected to both sides of the rotating frame. A double-acting hydraulic cylinder is fixedly installed under the rotating frame. Each extension end of the double-acting hydraulic cylinder is fixedly connected to a slide. A plug rod is provided between the rotating frame and the slide. A connecting rod is provided between adjacent reversing frames and slides.
[0012] Preferably, the rotating component further includes bearing seats that are fixedly installed at the front and rear of the frame, a rotating shaft that is movably installed in the bearing seat, a rotating frame that is fixedly connected between the two rotating shafts, and a drive unit that is fixedly connected to the rear of one of the rotating shafts.
[0013] Preferably, the bearing seat is rotatably connected to the rotating shaft, and the rotating shaft and the bearing seat are coaxial and pass through each other.
[0014] Preferably, both sides of the rotating frame are provided with limiting grooves that fit and penetrate the two ends of the insertion rod.
[0015] Preferably, the rotating frame and connecting rod are rotatably connected to the reversing frame, the slide and insert rod are slidably connected to the rotating frame, and the slide is rotatably connected to the connecting rod.
[0016] Preferably, the positioning component includes a hollow platform fixedly connected to the side of the rotating frame, a plurality of first suction cups are provided on the hollow platform, a bracket is fixedly installed on the reversing frame, a plurality of ball joints are provided on the bracket, a second suction cup is fixedly connected to the upper end of the ball joints, and positioning bolts that are threadedly connected to the reversing frame are provided at the front and rear ends of the bracket.
[0017] Preferably, a first insertion hole is provided on both the front and rear sides of the commutator, and a second insertion hole is provided on the side of the commutator away from the rotating frame. The axes of the adjacent first insertion hole and second insertion hole are perpendicular to each other, and both the first insertion hole and the second insertion hole are matched with the positioning bolt.
[0018] Preferably, multiple first suction cups are arranged at equal intervals along the length of the hollow platform, and multiple ball joints are arranged at equal intervals along the length of the bracket.
[0019] The beneficial effects of this utility model are as follows: By integrating the components of the positioning assembly that adsorb and fix the curved tempered glass onto the rotating frame and the independently rotatable shifting component linked to it, this device can quickly adapt to glass with different curvatures after conveniently adjusting the height of the shifting frame relative to the rotating frame. It can also achieve stable single-sided fixation through multi-point adsorption and drive the glass to rotate as needed to ensure that the surface to be coated is fully exposed to the coating area, thereby ensuring coating uniformity without obstruction and simplifying the clamping process to improve production efficiency. Attached Figure Description
[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0021] Figure 1 This is a schematic diagram of the structure of the curved tempered glass coating device described in this utility model;
[0022] Figure 2 This is a schematic diagram of the main structure of the curved tempered glass coating device described in this utility model;
[0023] Figure 3 This is a right-side structural schematic diagram of the curved tempered glass coating device described in this utility model;
[0024] Figure 4 yes Figure 1 Schematic diagram of some component structures;
[0025] Figure 5 yes Figure 4 A schematic diagram of the structure of some components from another perspective.
[0026] The annotations in the attached figures are explained as follows:
[0027] 1. Coating assembly; 101. Frame; 102. Anti-tilt rope; 103. Lifting frame; 104. Anti-detachment cover; 105. Vertical hydraulic cylinder; 106. Coating machine; 2. Feeding assembly; 201. Shaft seat; 202. Rotating shaft; 203. Rotating frame; 204. Drive unit; 205. Reversing frame; 206. Double-acting hydraulic cylinder; 207. Slide; 208. Insert rod; 209. Connecting rod; 3. Positioning assembly; 301. Hollow platform; 302. First suction cup; 303. Bracket; 304. Ball joint; 305. Second suction cup; 306. Positioning bolt; 307. Connecting pipe; 308. Pump; 309. Pulling pipe. Detailed Implementation
[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] The present invention will be further described below with reference to the embodiments and accompanying drawings.
[0031] like Figures 1-5 As shown, a coating device for curved tempered glass includes a coating component 1 that can be placed into curved tempered glass for on-demand coating, a material placement component 2 that can be easily adapted to curved tempered glass is provided in the coating component 1, and a positioning component 3 that can adsorb and fix the curved tempered glass at multiple points is provided on the material placement component 2.
[0032] In this embodiment: the coating assembly 1 includes a frame 101, anti-tilt ropes 102 are provided on both sides of the frame 101, a lifting frame 103 is movably installed inside the frame 101, anti-detachment covers 104 are fixedly connected to the front and rear of the lifting frame 103, vertical hydraulic cylinders 105 are fixedly connected to the front and rear ends of the lifting frame 103, and a coating machine 106 is fixedly installed on the lifting frame 103 between the two vertical hydraulic cylinders 105. The lifting frame 103 and the anti-detachment covers 104 are slidably connected to the frame 101.
[0033] The frame 101 provides installation positions for components such as the vertical hydraulic cylinder 105, shaft seat 201, drive unit 204, and pump 308. The anti-tilt rope 102 improves the overall stability of the frame 101, especially preventing the vertical frame from tilting or shifting. The lifting frame 103, which rises and falls due to the operation of the vertical hydraulic cylinder 105, installs and drives the coating machine 106 to rise and fall. The anti-detachment cover 104 improves the stability of the sliding of the lifting frame 103 relative to the frame 101. The coating machine 106, which consists of spraying, curing and other units, coats the curved tempered glass placed on the positioning component 3 as needed. The structure and function of the coating machine 106 are known prior art in this field, so they will not be described in detail.
[0034] In this embodiment: the material placement component 2 includes a rotating component that can switch the position of the curved tempered glass to be coated, and a positioning component that can fully fix the positioning component 3 to the curved tempered glass according to the coating requirements and specifications of the curved tempered glass.
[0035] The rotating component includes a bearing seat 201 fixedly installed in the front and rear of the frame 101, a rotating shaft 202 movably installed in the bearing seat 201, a rotating frame 203 fixedly connected between the two rotating shafts 202, and a drive unit 204 fixedly connected to the rear of one of the rotating shafts 202. The shifting component includes a reversing frame 205 movably connected to both sides of the rotating frame 203, a double-acting hydraulic cylinder 206 fixedly installed under the rotating frame 203, a slide block 207 fixedly connected to each telescopic end of the double-acting hydraulic cylinder 206, a plug rod 208 provided between the rotating frame 203 and the slide block 207, and a connecting rod 209 provided between adjacent reversing frames 205 and slide blocks 207.
[0036] The bearing seat 201 is rotatably connected to the rotating shaft 202. The rotating shaft 202 is coaxial with the bearing seat 201 and passes through it. The rotating frame 203 has limiting grooves on both sides that fit and pass through the two ends of the insertion rod 208. The rotating frame 203 and the connecting rod 209 are rotatably connected to the reversing frame 205. The slide 207 and the insertion rod 208 are slidably connected to the rotating frame 203. The slide 207 is rotatably connected to the connecting rod 209. The reversing frame 205 has a first insertion hole at the front and rear, and a second insertion hole on the side of the reversing frame 205 away from the rotating frame 203. The axes of the adjacent first insertion hole and second insertion hole are perpendicular to each other.
[0037] The rotating frame 203 is mounted on the rotating shaft 202 whose movable range is limited by the bearing 201, so that the rotating frame 203 can rotate around the axis of the rotating shaft 202 under the action of external force. The driving unit 204, which can be composed of a motor, reducer, etc., drives the rotating frame 203 to rotate as needed when outputting power to the connected rotating shaft 202. The reversing frame 205, which can rotate relative to the rotating frame 203, provides the installation position for components such as the bracket 303. The slide 207, whose movable range is limited by the insert rod 208 and the rotating frame 203, synchronously transmits the length change of the extension end of the double-acting hydraulic cylinder 206 to the connecting rod 209 connected to it, and then the connecting rod 209 transmits it to the reversing frame 205 connected to it, so that the double-acting hydraulic cylinder 206 after operation can drive the reversing frame 205 to rotate relative to the rotating frame 203.
[0038] In this embodiment: the positioning component 3 includes a hollow platform 301 fixedly connected to the side of the rotating frame 203. A plurality of first suction cups 302 are provided on the hollow platform 301. A bracket 303 is fixedly installed on the reversing frame 205. A plurality of ball joints 304 are provided on the bracket 303. A second suction cup 305 is fixedly connected to the upper end of the ball joint 304. Positioning bolts 306 that are threadedly connected to the reversing frame 205 are provided at the front and rear ends of the bracket 303. A connecting pipe 307 is provided between the hollow platform 301 and each of the second suction cups 305. A pump 308 is fixedly installed at the front of the frame 101. A suction pipe 309 is provided between the hollow platform 301 and the pump 308.
[0039] Both the first and second insertion holes are aligned with the positioning bolts 306. Multiple first suction cups 302 are arranged at equal intervals along the length of the hollow platform 301, and multiple ball joints 304 are arranged at equal intervals along the length of the bracket 303.
[0040] The hollow platform 301, equipped with a first suction cup 302 and connected to a connecting pipe 307, injects or draws air into the first suction cup 302 and connecting pipe 307 when the hollow area inside is under positive or negative pressure, respectively. The orientation of the second suction cup 305 can be independently adjusted within a certain range through the ball joint 304 installed on the bracket 303. The bracket 303 is fixedly installed on the corresponding position on the reversing frame 205 by the positioning bolts 306 inserted into the first or second insertion hole of the reversing frame 205. The connecting pipe 307 forms a gas flow channel between the hollow platform 301 and the second suction cup 305. The pump 308, which has functions such as suction and exhaust, can adjust the internal air pressure of the hollow platform 301 through the suction pipe 309.
[0041] Working Principle: When this device is installed for coating curved tempered glass, the positions of the reversing frame 205 and the bracket 303 on the reversing frame 205 can be adjusted according to the single-sided coating requirements of the curved tempered glass. If coating is required on the convex side, the operation of the double-acting hydraulic cylinder 206 can cause the two reversing frames 205 to rotate synchronously at a certain angle below the rotating frame 203. According to the curvature of the curved tempered glass, by inserting the positioning bolt 306 into the appropriate hole on the reversing frame 205, when the curved tempered glass is placed on the positioning component 3 with the convex side facing up, the highest point of its concave surface can be located on the first suction cup 302, while the second suction cup 305 can be positioned below the first suction cup 302, fully contacting other parts of the concave surface of the curved tempered glass. Then, by operating the pump 308, the first suction cup 302 and the second suction cup 305 form a negative pressure to firmly adsorb and fix the curved tempered glass. Conversely, if the concave surface needs to be coated, when the curved tempered glass is placed on the positioning component 3 with the concave surface facing upward, the lowest point of its convex surface contacts the first suction cup 302, while the second suction cup 305 is at a position higher than the first suction cup 302, fully contacting other parts of the convex surface of the curved tempered glass and adsorbing and fixing it.
[0042] After the curved tempered glass is fixed, the vertical hydraulic cylinder 105, coating machine 106, and drive unit 204 can be controlled to operate. The coating machine 106, after operation, can coat the curved tempered glass that can rotate with the rotating frame 203 under variable height. This allows the curved tempered glass to be positioned directly below the coating machine 106. While maintaining a relatively fixed distance from the coating machine 106, uniform coating can be completed sequentially. After coating, the glass rotates back to the starting position with the rotating frame 203 so that the operator can remove it. At the same time, it prevents the connecting pipe 307 and the pulling pipe 309 from getting tangled or overstretched due to excessive unidirectional rotation of the rotating frame 203.
[0043] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A coating device for curved tempered glass, characterized in that: The coating component (1) is used to coat curved tempered glass as needed. The coating component (1) is provided with a material placement component (2) that can be easily adapted to the curved tempered glass. The material placement component (2) is provided with a positioning component (3) that can adsorb and fix the curved tempered glass at multiple points. The coating assembly (1) includes a frame (101); The material placement component (2) includes a rotating component that can switch the position of the curved tempered glass to be coated, and a shifting component that can fully fix the positioning component (3) to the curved tempered glass according to the coating requirements and specifications of the curved tempered glass. The rotating component includes a rotating frame (203) movably mounted within the frame (101); The shifting component includes a reversing frame (205) movably connected to both sides of the rotating frame (203). A double-acting hydraulic cylinder (206) is fixedly installed under the rotating frame (203). Each telescopic end of the double-acting hydraulic cylinder (206) is fixedly connected to a slide (207). A plug rod (208) is provided between the rotating frame (203) and the slide (207). A connecting rod (209) is provided between adjacent reversing frames (205) and slides (207).
2. The device for coating curved tempered glass according to claim 1, characterized in that: The rotating component also includes bearing seats (201) fixedly installed in front and rear of the frame (101), a rotating shaft (202) is movably installed in the bearing seat (201), the rotating frame (203) is fixedly connected between the two rotating shafts (202), and a drive unit (204) is fixedly connected to the rear of one of the rotating shafts (202).
3. The device for coating curved tempered glass according to claim 2, characterized in that: The bearing seat (201) is rotatably connected to the rotating shaft (202), and the rotating shaft (202) is coaxial with the bearing seat (201) and passes through it.
4. The device for coating curved tempered glass according to claim 1, characterized in that: The rotating frame (203) has limiting grooves on both sides that fit and penetrate the two ends of the insertion rod (208).
5. The coating apparatus for curved tempered glass according to claim 4, characterized in that: The rotating frame (203) and the connecting rod (209) are rotatably connected to the reversing frame (205), the slide (207) and the insert rod (208) are slidably connected to the rotating frame (203), and the slide (207) is rotatably connected to the connecting rod (209).
6. The device for coating curved tempered glass according to claim 2, characterized in that: The positioning component (3) includes a hollow platform (301) fixedly connected to the upper side of the rotating frame (203). The hollow platform (301) is provided with a plurality of first suction cups (302). A bracket (303) is fixedly installed on the reversing frame (205). A plurality of ball joints (304) are provided on the bracket (303). A second suction cup (305) is fixedly connected to the upper end of the ball joints (304). Positioning bolts (306) that are threadedly connected to the reversing frame (205) are provided at both the front and rear ends of the bracket (303).
7. The device for coating curved tempered glass according to claim 6, characterized in that: The reversing frame (205) is provided with a first insertion hole on the front and rear sides, and a second insertion hole is provided on the side of the reversing frame (205) away from the rotating frame (203). The axes of the adjacent first insertion hole and second insertion hole are perpendicular to each other, and the first insertion hole and the second insertion hole are both matched with the positioning bolt (306).
8. The coating apparatus for curved tempered glass according to claim 6, characterized in that: Multiple first suction cups (302) are arranged at equal intervals along the length of the hollow platform (301), and multiple ball joints (304) are arranged at equal intervals along the length of the bracket (303).
Citation Information
Patent Citations
Coating device for curved tempered glass
CN219526499U