Bamboo material carbonization equipment

Abstract

The utility model relates to bamboo material carbonization technical field, specifically disclose a kind of bamboo material carbonization equipment, including carbonization furnace and apron, the inner rotating setting of carbonization furnace has inner bag, the frame is set in the inner bag, the evenly distributed sector plate is fixedly installed on the frame, the evenly distributed socket is all set on the sector plate, the carbonization furnace is away from the motor of apron side, and carbonization furnace is away from the gear one and gear two respectively rotatingly arranged at apron side, the motor output shaft end portion and gear one middle part are fixedly installed, gear one and gear two meshing transmission connection, the gear two rotating shaft end and inner bag rotating shaft end are fixedly installed, the frame inner wall is set to the evenly distributed socket, this bamboo material carbonization equipment can be separated carbonization to bamboo stick, effectively reduce the problem that local carbonization is excessive or insufficient caused by bamboo stick stacking, improve the stability and consistency of bamboo stick carbonization quality, guarantee product quality, and practicality is strong.

Description

Technical Field

[0001] This utility model belongs to the field of bamboo carbonization technology, and in particular relates to a bamboo carbonization device. Background Technology

[0002] Bamboo carbonization equipment is a device used to pyrolyze and carbonize bamboo in a high-temperature oxygen-free or low-oxygen environment. It mainly includes continuous carbonization furnaces, intermittent earthen kilns, and externally heated rotary kilns, and is widely used in fuel, environmental protection and industrial fields.

[0003] Most existing bamboo carbonization furnaces on the market stack bamboo strips together before performing the carbonization operation. The bamboo strips are in close contact and block each other, making it difficult for heat to penetrate evenly to each bamboo strip. In particular, the bamboo strips in the middle of the stack are prone to incomplete carbonization due to insufficient heating, while the outer bamboo strips may be over-carbonized due to direct exposure to high temperatures. This seriously affects the stability and consistency of the carbonization quality of the bamboo strips, which in turn has an adverse impact on the quality of subsequent products. This needs to be improved. Therefore, a bamboo carbonization device is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a bamboo carbonization device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a bamboo carbonization device, comprising a carbonization furnace and a cover plate, wherein an inner liner is rotatably arranged inside the carbonization furnace, and a frame is arranged inside the inner liner. Evenly distributed fan-shaped plates are fixedly installed on the frame, and evenly distributed slots are opened on each of the fan-shaped plates. A motor is arranged on the side of the carbonization furnace away from the cover plate, and a first gear and a second gear are rotatably arranged on the side of the carbonization furnace away from the cover plate, respectively. The end of the output shaft of the motor is fixedly installed with the middle part of the first gear, and the first gear and the second gear are meshed and connected for transmission. The end of the rotating shaft of the second gear is fixedly installed with the end of the rotating shaft of the inner liner.

[0006] As a further description of the above solution: by setting up a carbonization furnace, cover plate, inner liner, frame, fan-shaped plate, socket, motor, gear one, and gear two, the bamboo strips can be carbonized separately, effectively reducing the problem of local over- or under-carbonization caused by bamboo strip stacking, improving the stability and consistency of bamboo strip carbonization quality, ensuring product quality, and having strong practicality.

[0007] Preferably, the inner wall of the inner liner has evenly distributed connection ports, the size of which is adapted to the size of the frame side, and the fan-shaped plate is fixedly installed to the frame by screws.

[0008] As a further description of the above solution: it facilitates easy assembly and disassembly of the frame and fan-shaped plates, and allows for the replacement of fan-shaped plates with different insertion sizes according to the size of the bamboo strips, thereby improving the applicability of bamboo strip drying.

[0009] Preferably, the frame has evenly distributed openings.

[0010] As a further description of the above scheme: the frame has evenly distributed openings to facilitate the flow of heat at the openings, thereby further improving carbonization stability.

[0011] Preferably, the carbonization furnace has evenly distributed support rods fixedly installed on the side away from the cover plate, and multiple sets of support rods have mounting plates fixedly installed at their ends, with the motor fixedly installed on the mounting plate.

[0012] As a further description of the above solution: by setting up a support plate and a mounting plate, the motor can be installed away from the carbonization furnace, thus avoiding the impact of the high temperature of the carbonization furnace on the motor performance.

[0013] Preferably, the carbonization furnace is provided with a base at the bottom.

[0014] As a further description of the above solution: the bottom of the carbonization furnace is equipped with a base to support the entire device.

[0015] Preferably, the base is equipped with a controller, which is electrically connected to both the carbonization furnace and the motor.

[0016] As a further description of the above solution: A controller is installed on the base, which is electrically connected to the carbonization furnace and the motor, and can automatically control the carbonization process of the bamboo strips.

[0017] In summary, compared with the prior art, the beneficial effects of this utility model are: by setting up a carbonization furnace, cover plate, inner liner, frame, fan-shaped plate, socket, motor, gear one, and gear two to work together, the bamboo strips can be carbonized separately, effectively reducing the problem of local over- or under-carbonization caused by bamboo strip stacking, improving the stability and consistency of bamboo strip carbonization quality, ensuring product quality, and having strong practicality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a side view of the present invention.

[0020] Figure 3 This is a structural diagram of the carbonization furnace, inner liner, frame, and fan-shaped plate of this utility model;

[0021] Figure 4This is a structural diagram of the carbonization furnace and inner liner of this utility model;

[0022] Figure 5 This is a structural diagram of the frame and sector plate of this utility model.

[0023] Legend:

[0024] 1. Carbonization furnace; 2. Cover plate; 3. Inner liner; 4. Frame; 5. Fan-shaped plate; 6. Socket; 7. Motor; 8. Gear 1; 9. Gear 2; 10. Connection port; 11. Opening; 12. Support rod; 13. Mounting plate; 14. Base. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution:

[0027] A bamboo carbonization device includes a carbonization furnace 1 and a cover plate 2. An inner liner 3 is rotatably disposed inside the carbonization furnace 1. A frame 4 is disposed inside the inner liner 3. Evenly distributed fan-shaped plates 5 are fixedly installed on the frame 4. Evenly distributed slots 6 are opened on each of the fan-shaped plates 5. A motor 7 is disposed on the side of the carbonization furnace 1 away from the cover plate 2. A first gear 8 and a second gear 9 are rotatably disposed on the side of the carbonization furnace 1 away from the cover plate 2. The output shaft end of the motor 7 is fixedly installed with the middle part of the first gear 8. The first gear 8 and the second gear 9 are meshed and connected for transmission. The rotating shaft end of the second gear 9 is fixedly installed with the rotating shaft end of the inner liner 3.

[0028] When the bamboo carbonization equipment carbonizes bamboo strips, the operator opens the cover plate 2 of the carbonization furnace 1 and inserts the bamboo strips one by one into the slots 6 on the fan-shaped plate 5, so that each bamboo strip is independently separated and confined in the frame 4 of the inner liner 3. After the bamboo strips are fed, the cover plate 2 is closed and the carbonization furnace 1 is started. The carbonization furnace 1 transfers heat through the inner liner 3 wall to carbonize the bamboo strips.

[0029] During the carbonization process of bamboo strips, the motor 7 on the side of the carbonization furnace 1 is started. The output shaft of the motor 7 rotates, which drives the gear 8 to rotate. The gear 8 drives the gear 9 to rotate synchronously through meshing transmission. The shaft of the gear 9 is directly connected to the shaft of the inner liner 3, thereby driving the inner liner 3 to rotate slowly inside the carbonization furnace 1. During the rotation, the heat source inside the carbonization furnace 1 heats and carbonizes the bamboo strips in all directions through the wall of the inner liner 3. The heat can fully act on each bamboo strip, achieving the separation and carbonization of the bamboo strips.

[0030] This bamboo carbonization equipment can carbonize bamboo strips separately, effectively reducing the problem of excessive or insufficient carbonization in some areas caused by stacking bamboo strips, improving the stability and consistency of bamboo strip carbonization quality, ensuring product quality, and is highly practical.

[0031] The inner wall of the inner liner 3 has evenly distributed connection ports 10, the size of which is adapted to the side size of the frame 4, and the fan-shaped plate 5 is fixedly installed to the frame 4 by screws;

[0032] The inner wall of the frame 4 has evenly distributed connection ports 10. The size of the connection ports 10 is adapted to the side size of the frame 4. The frame 4 can be slidably installed and disassembled on the connection ports 10. The fan-shaped plate 5 is fixedly installed to the frame 4 by screws. The fan-shaped plate 5 with different insertion port 6 sizes can be replaced according to the size of the bamboo strip, thereby improving the applicability of bamboo strip drying.

[0033] The frame 4 has evenly distributed openings 11;

[0034] The evenly distributed openings 11 on the frame 4 provide a heat flow channel, allowing heat to be transferred more smoothly around the frame 4 and between each fan-shaped plate 5, ensuring that heat can reach each bamboo strip evenly, further improving the stability of bamboo strip carbonization and ensuring the consistency of carbonization effect.

[0035] The carbonization furnace 1 is fixedly installed on the side away from the cover plate 2 with evenly distributed support rods 12. The ends of multiple sets of support rods 12 are fixedly installed with mounting plates 13, and the motor 7 is fixedly installed on the mounting plates 13.

[0036] The support plate and mounting plate 13 are set so that the motor 7 can be installed away from the carbonization furnace 1, thus avoiding the impact of the high temperature of the carbonization furnace 1 on the performance of the motor 7.

[0037] A base 14 is provided at the bottom of the carbonization furnace 1;

[0038] The bottom of the carbonization furnace 1 is equipped with a base 14, which can support the entire device.

[0039] A controller is provided on the base 14, and the controller is electrically connected to the carbonization furnace 1 and the motor 7 respectively;

[0040] A controller is installed on the base 14, which is electrically connected to both the carbonization furnace 1 and the motor 7. The controller can set and control parameters such as temperature and carbonization time within the carbonization furnace 1 to ensure the carbonization process meets requirements. Simultaneously, the controller is electrically connected to the motor 7, enabling control of its start, stop, and speed, thereby controlling the rotation speed and time of the inner liner 3. Through coordinated control of the carbonization furnace 1 and the motor 7, automated management of the bamboo strip carbonization process is achieved, improving the ease of operation and the precision of the carbonization process.

[0041] Working principle:

[0042] When the bamboo carbonization equipment carbonizes bamboo strips, the operator opens the cover plate 2 of the carbonization furnace 1 and inserts the bamboo strips one by one into the slots 6 on the fan-shaped plate 5, so that each bamboo strip is independently separated and confined in the frame 4 of the inner liner 3. After the bamboo strips are fed, the cover plate 2 is closed and the carbonization furnace 1 is started. The carbonization furnace 1 transfers heat through the inner liner 3 wall to carbonize the bamboo strips.

[0043] During the carbonization process of bamboo strips, the motor 7 on the side of the carbonization furnace 1 is started. The output shaft of the motor 7 rotates, which drives the gear 8 to rotate. The gear 8 drives the gear 9 to rotate synchronously through meshing transmission. The shaft of the gear 9 is directly connected to the shaft of the inner liner 3, thereby driving the inner liner 3 to rotate slowly inside the carbonization furnace 1. During the rotation, the heat source inside the carbonization furnace 1 heats and carbonizes the bamboo strips in all directions through the wall of the inner liner 3. The heat can fully act on each bamboo strip, achieving the separation and carbonization of the bamboo strips.

[0044] This bamboo carbonization equipment can carbonize bamboo strips separately, effectively reducing the problem of excessive or insufficient carbonization in some areas caused by stacking bamboo strips, improving the stability and consistency of bamboo strip carbonization quality, ensuring product quality, and is highly practical.

[0045] in,

[0046] The inner wall of the frame 4 has evenly distributed connection ports 10. The size of the connection ports 10 is adapted to the side size of the frame 4. The frame 4 can be slidably installed and disassembled on the connection ports 10. The fan-shaped plate 5 is fixedly installed to the frame 4 by screws. The fan-shaped plate 5 with different insertion port 6 sizes can be replaced according to the size of the bamboo strip, thereby improving the applicability of bamboo strip drying.

[0047] The evenly distributed openings 11 on the frame 4 provide a heat flow channel, allowing heat to be transferred more smoothly around the frame 4 and between each fan-shaped plate 5, ensuring that heat can reach each bamboo strip evenly, further improving the stability of bamboo strip carbonization and ensuring the consistency of carbonization effect.

[0048] The support plate and mounting plate 13 are set so that the motor 7 can be installed away from the carbonization furnace 1, thus avoiding the impact of the high temperature of the carbonization furnace 1 on the performance of the motor 7.

[0049] The bottom of the carbonization furnace 1 is equipped with a base 14, which can support the entire device;

[0050] A controller is installed on the base 14, which is electrically connected to both the carbonization furnace 1 and the motor 7. The controller can set and control parameters such as temperature and carbonization time within the carbonization furnace 1 to ensure the carbonization process meets requirements. Simultaneously, the controller is electrically connected to the motor 7, enabling control of its start, stop, and speed, thereby controlling the rotation speed and time of the inner liner 3. Through coordinated control of the carbonization furnace 1 and the motor 7, automated management of the bamboo strip carbonization process is achieved, improving the ease of operation and the precision of the carbonization process.

[0051] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A bamboo carbonization device, comprising a carbonization furnace (1) and a cover plate (2), characterized in that, The carbonization furnace (1) is rotatably equipped with an inner liner (3), and a frame (4) is installed inside the inner liner (3). Evenly distributed fan-shaped plates (5) are fixedly installed on the frame (4). Evenly distributed slots (6) are opened on each of the fan-shaped plates (5). A motor (7) is installed on the side of the carbonization furnace (1) away from the cover plate (2). Gear 1 (8) and gear 2 (9) are rotatably installed on the side of the carbonization furnace (1) away from the cover plate (2). The output shaft end of the motor (7) is fixedly installed with the middle of gear 1 (8). Gear 1 (8) and gear 2 (9) are meshed and connected. The shaft end of gear 2 (9) is fixedly installed with the shaft end of the inner liner (3).

2. The bamboo carbonization equipment according to claim 1, characterized in that, The inner wall of the inner liner (3) is provided with evenly distributed connection ports (10), the size of the connection ports (10) is adapted to the side size of the frame (4), and the fan-shaped plate (5) is fixedly installed to the frame (4) by screws.

3. The bamboo carbonization equipment according to claim 1, characterized in that, The frame (4) has evenly distributed openings (11).

4. The bamboo carbonization equipment according to claim 1, characterized in that, The carbonization furnace (1) is fixedly installed with evenly distributed support rods (12) on the side away from the cover plate (2). Multiple sets of support rods (12) are fixedly installed with mounting plates (13) at their ends. The motor (7) is fixedly installed on the mounting plates (13).

5. The bamboo carbonization equipment according to claim 1, characterized in that, The carbonization furnace (1) is provided with a base (14) at the bottom.

6. The bamboo carbonization equipment according to claim 5, characterized in that, A controller is provided on the base (14), and the controller is electrically connected to the carbonization furnace (1) and the motor (7).

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