Uniformly turn over liquor dregs turning device

Abstract

The utility model discloses a white spirit vinasse turning device of even turn over, specifically relates to food processing machinery technical field, including support foot, the support foot top is equipped with the airing bed, the airing bed front side top is equipped with power component, the airing bed left and right sides all are equipped with rack no.

Description

Technical Field

[0001] This utility model relates to the field of food processing machinery technology, and in particular to a device for turning over baijiu lees that can evenly stir the lees. Background Technology

[0002] Turning the mash is a crucial step in ensuring successful fermentation. In baijiu brewing, fermentation relies on the active metabolism of microorganisms, which require suitable oxygen, temperature, and moisture conditions to survive. Without turning, the compacted mash creates an anaerobic environment, leading to decreased activity of beneficial microorganisms and the growth of putrefactive bacteria, disrupting the fermentation balance. Turning breaks up the compaction, allowing air to enter the mash, increasing oxygen levels, promoting aerobic respiration, and accelerating the formation of metabolic products. Simultaneously, turning mixes the cooler surface mash with the warmer interior, preventing localized overheating or underheating. Furthermore, turning ensures more even moisture distribution, preventing spoilage caused by waterlogging and providing a stable environment for microorganisms, ensuring a continuous and efficient fermentation process.

[0003] Chinese Patent Publication No. CN203904324U discloses a fermentation lees stirring device, including a chassis, a push handle fixedly connected to the rear of the chassis, a drive shaft rotatably mounted under the chassis, movable wheels connected to both ends of the drive shaft, a drive wheel connected to the middle of the drive shaft, a motor fixedly mounted on the chassis, the motor having a drive wheel, the drive wheel being connected to the drive wheel; a cantilever fixedly connected to the left or right side of the chassis, multiple connecting rods fixedly connected parallel to each other below the cantilever, the lower ends of the connecting rods being inclined upward and forward, and a stirring shovel fixedly connected to the lower ends of the connecting rods, the front end of the stirring shovel being inclined downward. Before using the above device, a channel is opened at regular intervals in the flat fermentation lees, and the device is pushed to move in the channel. During the movement, the stirring shovel stirs the fermentation lees. Since workers do not need to step on the fermentation lees, it is clean and hygienic.

[0004] The above-mentioned documents have the following shortcomings in implementation:

[0005] The aforementioned literature requires manual back-and-forth pushing to achieve the turning of the lees, which is slow and inefficient. Furthermore, there are gaps between the turning spatulas, making it impossible to achieve uniform turning of the lees. Utility Model Content

[0006] The main purpose of this invention is to provide a device for turning over baijiu lees that can uniformly stir the lees, which can effectively solve the problems mentioned above.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A device for uniformly turning over liquor lees includes a support leg, a spreading bed at the top of the support leg, a power component at the top front side of the spreading bed, racks on both the left and right sides of the spreading bed, reciprocating motion components on both the left and right sides of the spreading bed, two racks located between two reciprocating motion components, slide rails at the top of the two reciprocating motion components, the two slide rails being fixedly connected to the spreading bed, a turning component and a U-shaped partition between the two reciprocating motion components, the turning component being rotatably connected inside the U-shaped partition, and the U-shaped partition being slidably connected to the top of the spreading bed.

[0009] Preferably, the power assembly includes two motors, both of which are fixedly mounted on the top of the drying bed. Each of the two motors has a speed reducer at its output end, and the input ends of the two speed reducers are connected to the output ends of the two motors. A control console is provided between the two motors.

[0010] Preferably, the reciprocating motion assembly includes: a connecting rod rotatably connected to the output end of the reducer, a connecting rod rotatably connected to the end away from the reducer, a connecting rod rotatably connected to the side away from the connecting rod rotatably, a gear rotatably connected between the connecting rod rotatably and the rack rotatably, a rack rotatably connected to the connecting rod rotatably, a rack rotatably connected to the bottom of the gear rotatably, a baffle connected between the rack rotatably and the drying bed, both the rack rotatably and the baffle being fixed on the drying bed, and a slide rail slidably connected to the bottom of the slide rail, the rack rotatably and the rack rotatably meshing with the gear rotatably.

[0011] Preferably, the mixing assembly includes a rotating rod located between two parts. The rotating rod has several turning plates on its surface for uniformly mixing the liquor lees. Gears are provided between the turning plates and the two parts. The two turning plates are sleeved on the surface of the rotating rod and mesh with two racks respectively. The gears are located inside the U-shaped partition.

[0012] Preferably, the square plate on the rear side of the spreading bed is rotatably connected to the bottom, and is used to open it to place the liquor lees to be evenly stirred.

[0013] Preferably, each of the aforementioned flipping plates consists of two straight rods and a triangular plate, with one end of the two straight rods connected to a rotating rod and the other end connected to the triangular plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This device, through the design of an automated transmission system driven by a motor, eliminates the limitations of traditional manual mixing, significantly improving production efficiency. The stable operation of the device reduces the risk of fermentation failure due to improper mixing, reduces batch-specific raw material waste, and achieves effective cost control from multiple dimensions such as raw materials, manpower, and risk. In addition, the mechanical structure of the device can flexibly adjust operating parameters according to the production scale to adapt to the processing needs of different batches of liquor lees, greatly shortening the production cycle and improving the operating efficiency of the production line.

[0016] 2. This device, through its designed double gear and rack meshing structure, achieves a combined action of reciprocating movement and dynamic mixing of the mixing component, eliminating the need for manual mixing and reducing labor intensity. In this device, the motor is connected to the connecting rod via a reducer, driving the gear and rack to mesh and form a stable reciprocating motion mechanism. The mixing component can operate continuously at a preset frequency. At the same time, it reduces labor costs and avoids efficiency fluctuations caused by fatigue during manual operation, making the production process more stable and controllable. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model from another angle;

[0019] Figure 3 This is a schematic diagram of the reciprocating motion component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the mixing component structure of this utility model;

[0021] Figure 5 This is an enlarged structural diagram of point A of this utility model.

[0022] In the diagram: 1. Support leg; 2. Spreading bed; 3. Power assembly; 31. Motor; 32. Reducer; 33. Control console; 4. Reciprocating motion assembly; 41. Rotating rod; 42. Connecting rod one; 43. Connecting rod two; 44. Gear one; 45. Rack one; 46. Rack two; 47. Baffle; 5. U-shaped partition; 6. Rack one; 7. Slide rail; 8. Tilting assembly; 81. Rotating rod; 82. Tilting plate; 83. Gear two. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] Example 1, as Figure 1-5As shown, a device for uniformly turning over liquor lees includes a support leg 1. The support leg 1 is topped with a spreading bed 2. A power assembly 3 is located on the top front side of the spreading bed 2. Racks 6 are located on both the left and right sides of the spreading bed 2. Reciprocating motion assemblies 4 are located on both the left and right sides of the spreading bed 2. Two racks 6 are located between two reciprocating motion assemblies 4. Slide rails 7 are located on the top of each of the two reciprocating motion assemblies 4. The two slide rails 7 are fixedly connected to the spreading bed 2. A turning assembly 8 and a U-shaped partition 5 are located between the two reciprocating motion assemblies 4. The turning assembly 8 is rotatably connected inside the U-shaped partition 5, and the U-shaped partition 5 is slidably connected to the top of the spreading bed 2.

[0025] For details, please refer to Figure 2 The power assembly 3 includes two motors 31, both of which are fixedly mounted on the top of the drying bed 2. Each of the two motors 31 has a reducer 32 at its output end, and the input ends of the two reducers 32 are connected to the output ends of the two motors 31. A control console 33 is provided between the two motors 31.

[0026] The operator can control the two reducers 32 and the two motors 31 to run synchronously and at the same speed through the reducer 32.

[0027] For further details, please refer to [link / reference]. Figure 4 The mixing assembly 8 includes a rotating rod 81 located between two 45s. The surface of the rotating rod 81 is provided with several turning plates 82 for uniformly turning the baijiu lees. Gears 83 are provided between the several turning plates 82 and the two 45s respectively. The two turning plates 82 are both sleeved on the surface of the rotating rod 81 and respectively mesh with two racks 6. The several gears 83 are all located inside the U-shaped partition 5.

[0028] The top of the drying bed 2 is provided with a sliding groove, and the bottom of the U-shaped partition 5 at the top of the drying bed 2 is provided with a sliding block that matches the sliding groove, so that the U-shaped partition 5 can be slidably connected to the top of the drying bed 2.

[0029] The square plate on the back of the spreading bed 2 is rotatably connected to the bottom, and is used to open it to put in the baijiu lees to be evenly stirred.

[0030] Several flipping plates 82 are composed of two straight rods and a triangular plate. One end of the two straight rods is connected to the rotating rod 81, and the other end is connected to the triangular plate.

[0031] In this embodiment, the lees to be turned over are first poured into the back of the spreading bed 2 and evenly spread inside the spreading bed 2. Then, the reducer 32 and motor 31 are turned on. The two reducers 32 and two motors 31 are controlled to run synchronously through the control console 33. The motor 31 drives the reciprocating motion component 4. The reciprocating motion component 4 drives the rotating rod 81 and the U-shaped partition 5 to reciprocate inside the spreading bed 2. At the same time, the two gears 83 mesh with the two racks 6 respectively during the movement, so that the rotating rod 81 rotates continuously while reciprocating. The rotating rod 81 drives several gears 83 on the surface to evenly turn over the lees spread inside the spreading bed 2.

[0032] Example 2: Based on Example 1, this example adds a reciprocating motion component 4 to achieve the purpose of the reciprocating motion component 4 driving the rotating rod 81 and the U-shaped partition 5 to reciprocate inside the spreading bed 2, and the purpose of several gears 83 to evenly stir the baijiu lees laid inside the spreading bed 2.

[0033] For details, please refer to Figure 3 In this embodiment, the reciprocating motion component 4 includes 41, which is installed at the output end of the reducer 32. A connecting rod 42 is rotatably connected to the end of 41 away from the reducer 32. A connecting rod 43 is rotatably connected to the side of the connecting rod 42 away from 41. A gear 44 is provided between the connecting rod 43 and the rack 6. The gear 44 is rotatably connected to the connecting rod 43. A rack 46 is provided at the bottom of the gear 44. A baffle 47 is provided between the rack 46 and the drying bed 2. The rack 46 and the baffle 47 are both fixed on the drying bed 2. A slidably connected 45 is provided at the bottom of the slide rail 7. The 45 and the rack 46 are both meshed with the gear 44.

[0034] The bottom of the slide rail 7 is provided with a T-shaped slide rail, and the top of the 45 is provided with a T-shaped block that matches the T-shaped slide rail, so that the 45 is fixed to the bottom of the slide rail 7 and can slide horizontally.

[0035] The rack 6 is the same length as the drying bed 2. When the connecting rod 42 and the connecting rod 43 rotate to the horizontal position at the same time, 45 still slides inside the slide rail 7. The length of 45 is greater than that of the U-shaped partition 5, and the rotating rod 81 is installed in the middle of 45. It will not collide with the drying bed 2 during the reciprocating motion. The specific dimensions of the above components can be designed according to the specific application scenario.

[0036] Both the gears and racks are equipped with protective covers to ensure the safe operation of the device.

[0037] During the implementation of this embodiment, please refer to... Figure 3 and Figure 4After the motor 31 is turned on, the output end of the reducer 32 drives 41 to rotate. 41 drives the first connecting rod 42 to rotate around 41. During the rotation of the first connecting rod 42, the second connecting rod 43 moves. During the movement of the second connecting rod 43, the first gear 44 is pushed to reciprocate on the top of the second rack 46. The first gear 44 reciprocates and rotates continuously. During the rotation, it meshes with 45 and drives 45 to reciprocate at the bottom of the slide rail 7. 45 drives the rotating rod 81 to reciprocate inside the spreading bed 2. At the same time, the second gear 83 meshes with the first rack 6, so that several turning plates 82 reciprocate and rotate continuously inside the spreading bed 2, so as to achieve the purpose of continuously and evenly turning the baijiu lees inside the spreading bed 2.

[0038] After the mixing is completed, the two motors 31 and the two reducers 32 are simultaneously turned off via the control panel 33.

[0039] It should be noted that the specific installation methods, circuit connection methods, and control methods of the control console 33, motor 31, and reducer 32 used in this utility model are all conventional designs, and will not be described in detail in this utility model.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for uniformly turning over baijiu lees, comprising support legs (1), characterized in that: The top of the support leg (1) is provided with a drying bed (2), the top of the front side of the drying bed (2) is provided with a power component (3), the left and right sides of the drying bed (2) are provided with racks (6), the left and right sides of the drying bed (2) are provided with reciprocating motion components (4), the two racks (6) are located between the two reciprocating motion components (4), the top of the two reciprocating motion components (4) is provided with slide rails (7), the two slide rails (7) are fixedly connected to the drying bed (2), the two reciprocating motion components (4) are provided with a stirring component (8) and a U-shaped partition (5), the stirring component (8) is rotatably connected inside the U-shaped partition (5), and the U-shaped partition (5) is slidably connected to the top of the drying bed (2).

2. The baijiu lees turning device capable of uniformly turning and mixing according to claim 1, characterized in that: The power assembly (3) includes two motors (31), both of which are fixedly installed on the top of the drying bed (2). Each of the two motors (31) has a speed reducer (32) at its output end. The input ends of the two speed reducers (32) are connected to the output ends of the two motors (31). A control console (33) is provided between the two motors (31).

3. The baijiu lees turning device capable of uniformly turning and mixing according to claim 2, characterized in that: The reciprocating motion assembly (4) includes (41), which is installed at the output end of the reducer (32). A connecting rod (42) is rotatably connected to the end of the (41) away from the reducer (32). A connecting rod (43) is rotatably connected to the side of the connecting rod (42) away from the (41). A gear (44) is provided between the connecting rod (43) and the rack (6). The gear (44) is rotatably connected to the connecting rod (43). A rack (46) is provided at the bottom of the gear (44). A baffle (47) is provided between the rack (46) and the drying bed (2). The rack (46) and the baffle (47) are both fixed on the drying bed (2). A slide rail (7) is slidably connected to the bottom of the slide rail (7). The (45) and the rack (46) are both meshed with the gear (44).

4. The baijiu lees turning device capable of uniformly turning and mixing according to claim 3, characterized in that: The mixing assembly (8) includes a rotating rod (81) located between two (45). The rotating rod (81) has several turning plates (82) on its surface for uniformly turning the lees. Gears (83) are respectively provided between the several turning plates (82) and the two (45). The two turning plates (82) are both sleeved on the surface of the rotating rod (81) and mesh with two racks (6) respectively. The several gears (83) are all located inside the U-shaped partition (5).

5. The baijiu lees turning device capable of uniformly turning over materials according to claim 1, characterized in that: The square plate on the back of the spreading bed (2) is rotatably connected to the bottom, and is used to open it and put in the baijiu lees to be evenly stirred.

6. The baijiu lees turning device capable of uniformly turning and mixing according to claim 4, characterized in that: Several of the aforementioned flipping plates (82) are composed of two straight rods and a triangular plate. One end of the two straight rods is connected to the rotating rod (81), and the other end is connected to the triangular plate.

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