A chili fermentation residue-liquid separation all-in-one machine

Abstract

The utility model discloses a kind of pepper fermentation residue liquid separation integrated machines, relate to the field of pepper fermentation, including bottom plate, the upper surface of the bottom plate is fixedly connected with stand, the recess in the upper end of the stand is rotatably connected with connecting block, the upper side of the connecting block is rotatably connected with end plate, and the upper side of end plate is fixedly connected with filter cartridge. By rotating end plate, filter cartridge and sealing cylinder to vertical state, sealing cylinder is sealingly installed outside filter cartridge fixedly, then pepper, salt, liquor and other materials are put into filter cartridge from feeding port two and feeding port one, then close sealing cover and stand fermentation, after fermentation is completed, first remove triangular plate, then remove sealing cylinder after 90 degrees rotation, at this time one side of filter cartridge is placed on two rollers, then control motor drives filter cartridge to rotate, at this time residue liquid in its interior drops and flows out from filter hole on filter cartridge circumferential surface under the action of gravity, complete residue liquid separation, whole residue liquid separation process is quick and convenient, improve work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of chili fermentation technology, specifically to an integrated machine for separating chili fermentation residue and liquid. Background Technology

[0002] Chili fermentation is a traditional process that transforms the flavor and texture of chili peppers through the action of microorganisms. Its core lies in the natural fermentation process dominated by lactic acid bacteria, which forms a unique flavor that is sour, spicy and fresh. Taking Guizhou pickled chili peppers as an example, fresh red chili peppers are chopped and mixed with ginger, garlic and salt, and then sealed and fermented for 15 days to form a sour and spicy complex flavor. The fermentation process relies on the synergistic effect of lactic acid bacteria and yeast in the environment.

[0003] During fermentation, the destruction of cell structure releases a large amount of water, which mixes with salt to form a residue liquid. In subsequent production, the fermentation residue liquid needs to be removed and separated, otherwise it will affect the flavor and taste of the fermented chili peppers. Currently, the liquid removal method mostly involves scooping out the liquid multiple times using a scooping container, which is a cumbersome, time-consuming and labor-intensive process. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated machine for separating chili fermentation residue and liquid in order to solve the above problems, as detailed below.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] This utility model provides an integrated machine for separating chili fermentation residue and liquid, including a base plate, a column fixedly connected to the upper surface of the base plate, a connecting block rotatably connected to a groove at the upper end of the column, an end plate rotatably connected to the upper side of the connecting block, and a filter cylinder fixedly connected to the upper side of the end plate. A sealing cylinder is sleeved on the outer side of the filter cylinder, and the open end of the sealing cylinder is provided with four bolts for detachable connection with the end plate. The inner side of the filter cylinder is provided with a scraper that can move along its axis. A cover plate is threadedly connected to the open end of the filter cylinder, and a feeding port one is opened in the middle of the cover plate. A feeding port two, which is adapted to the feeding port one, is opened in the middle of the closed end of the sealing cylinder, and a sealing cap is threadedly connected to the feeding port two.

[0007] Preferably, a motor for driving the end plate to rotate is fixedly installed on the lower side of the connecting block, and a number of filter holes are opened on the cylinder wall of the filter cylinder.

[0008] Preferably, the bolted connector includes a perforated lug plate fixedly connected to the side wall of the end plate, and a bolt that is inserted into the perforated lug plate is fixedly connected to the side wall of the sealing cylinder. A nut that is threadedly connected to the bolt is provided below the perforated lug plate.

[0009] Preferably, the sealing cylinder and the filter cylinder are fitted with a clearance, and a sealing ring that abuts against the open end of the sealing cylinder is fixedly connected to the end plate.

[0010] Preferably, a horizontal plate is fixedly connected to the inner side of the open end of the filter cartridge, a fixed sleeve is fixedly connected to the middle of the horizontal plate, a sliding rod is slidably connected in the fixed sleeve, and a scraper is fixedly connected to the lower end of the sliding rod. The diameter of the scraper is adapted to the inner diameter of the filter cartridge.

[0011] Preferably, the column has a through hole, a rod is inserted into the hole, a triangular plate is fixedly connected to the end of the rod, and a support plate that abuts against the bottom surface of the end plate is fixedly connected to both ends of the triangular plate. When the support plate is located below the end plate and abuts against it, the filter cylinder and the sealing cylinder are in a vertical state.

[0012] Preferably, both the socket and the insertion rod have hexagonal cross-sections.

[0013] Preferably, the diameters of the first feeding port and the second feeding port are matched, and the sealing cap can also be threadedly connected to the first feeding port.

[0014] Preferably, the sealing cap is fixedly connected to a bolt sleeve that passes through it in the middle. The bolt sleeve is threaded with a second bolt, and the end of the second bolt abuts against the end of the bolt sleeve to seal the port of the bolt sleeve.

[0015] Preferably, a base is fixedly connected to the upper surface of the base plate, and an arc-shaped support plate is fixedly connected to the upper end of the base. Rollers that abut against the filter cartridge are rotatably connected to both ends of the arc-shaped support plate, and the filter cartridge is in a horizontal state when the rollers abut against the filter cartridge.

[0016] The beneficial effects are:

[0017] 1. By rotating the end plate, filter cylinder, and sealing cylinder to a vertical position, the sealing cylinder is sealed and fixed on the outside of the filter cylinder. Then, materials such as chili peppers, salt, and liquor are put into the filter cylinder through feeding port 2 and feeding port 1. The sealing cover is then closed and allowed to ferment. After fermentation, the triangular plate is removed first, and then the sealing cylinder is rotated 90 degrees and removed. At this time, one side of the filter cylinder is placed on two rollers. Then, the motor is controlled to drive the filter cylinder to rotate. At this time, the slag and liquid inside drip out from the filter holes on the circumference of the filter cylinder under the action of gravity, completing the slag and liquid separation. The entire slag and liquid separation process is quick and convenient, improving work efficiency.

[0018] 2. By using a sliding rod and a fixed sleeve, the scraper can be more stable when moving outward at the bottom of the filter cylinder. After the slag-liquid separation is completed, the scraper can be moved towards the opening of the filter cylinder by pulling the sliding rod to bring out the internal chili peppers, making the material removal process quick and convenient. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a perspective view of the present invention;

[0021] Figure 2 This is a cross-sectional perspective view of the sealing cylinder of this utility model;

[0022] Figure 3 This is a utility model Figure 2 Enlarged view of point A in the image;

[0023] Figure 4 This is a three-dimensional disassembled view of the triangular plate of this utility model;

[0024] Figure 5 This is a perspective view of the filter cartridge of this utility model placed horizontally.

[0025] The annotations in the attached figures are explained as follows:

[0026] 1. Base plate; 2. Column; 3. Bolt connector; 301. Perforated ear plate; 302. Bolt 1; 303. Nut; 4. Connecting block; 5. End plate; 6. Filter cartridge; 7. Sealing cylinder; 8. Scraper; 9. Feed port 2; 10. Sealing cover; 11. Bolt sleeve; 12. Bolt 2; 13. Cover plate; 14. Feed port 1; 15. Horizontal plate; 16. Fixing sleeve; 17. Sliding rod; 18. Sealing ring; 19. Motor; 20. Insertion hole; 21. Insert rod; 22. Triangular plate; 23. Support plate; 24. Base; 25. Arc-shaped support plate; 26. Roller. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] See Figures 1-5As shown, this utility model provides an integrated machine for separating chili fermentation residue and liquid, including a base plate 1, a column 2 fixedly connected to the upper surface of the base plate 1, a connecting block 4 rotatably connected to the groove at the upper end of the column 2, an end plate 5 rotatably connected to the upper side of the connecting block 4, and a filter cylinder 6 fixedly connected to the upper side of the end plate 5. A sealing cylinder 7 is sleeved on the outer side of the filter cylinder 6, and four bolts 3 for detachably connecting to the end plate 5 are provided at the open end of the sealing cylinder 7. A scraper 8 that can move along its axis is provided on the inner side of the filter cylinder 6. A cover plate 13 is threadedly connected to the open end of the filter cylinder 6, and a feeding port 14 is opened in the middle of the cover plate 13. A feeding port 2 9 adapted to the feeding port 14 is opened in the middle of the closed end of the sealing cylinder 7, and a sealing cap 10 is threadedly connected to the feeding port 2 9.

[0029] As an optional implementation, a motor 19 for driving the end plate 5 to rotate is fixedly installed on the lower side of the connecting block 4. Several filter holes are opened on the cylinder wall of the filter cylinder 6. The motor 19 can drive the end plate 5 and the filter cylinder 6 to rotate, so that the residue and liquid can be discharged quickly. The filter holes can effectively prevent the chili peppers from dripping with the residue and liquid.

[0030] Reference Figure 2 As shown, the bolted connector 3 includes a perforated lug 301 fixedly connected to the side wall of the end plate 5. A bolt 302, which inserts into the perforated lug 301, is fixedly connected to the side wall of the sealing cylinder 7. A nut 303, threadedly connected to the bolt 302, is provided below the perforated lug 301. The sealing cylinder 7 and the filter cylinder 6 are fitted with a clearance fit. A sealing ring 18, which abuts against the open end of the sealing cylinder 7, is fixedly connected to the end plate 5. The end plate 5, filter cylinder 6, and sealing cylinder 7 are rotated to a vertical position, causing the connecting block 4 to rotate on the upper end of the column 2. Insert the insertion rod 21 into the insertion hole 20 on the column 2. At this time, the two support plates 23 at the upper end of the triangular plate 22 abut against the bottom surface of the end plate 5 to prevent the barrel from shaking. Then, insert the bolt 302 into the perforated ear plate 301 and turn the nut 303 to complete the installation and fixation of the sealing cylinder 7. At this time, the open end of the sealing cylinder 7 abuts against the sealing ring 18 on the end plate 5 to seal and prevent liquid leakage. Then, put materials such as chili peppers, salt, and liquor into the filter cylinder 6 from the feeding port 2 9 and the feeding port 14. Then close the sealing cover 10 and let it stand for fermentation.

[0031] Furthermore, a horizontal plate 15 is fixedly connected to the inner side of the open end of the filter cylinder 6, and a fixed sleeve 16 is fixedly connected to the middle of the horizontal plate 15. A sliding rod 17 is slidably connected in the fixed sleeve 16, and a scraper 8 is fixedly connected to the lower end of the sliding rod 17. The diameter of the scraper 8 is adapted to the inner diameter of the filter cylinder 6. By fitting the sliding rod 17 and the fixed sleeve 16, the scraper 8 can be more stable when moving outward at the bottom of the filter cylinder 6. After the slag-liquid separation is completed, the scraper 8 can be moved towards the open end of the filter cylinder 6 by pulling the sliding rod 17 to bring out the internal chili peppers. The material removal process is quick and convenient.

[0032] Reference Figure 4As shown, a through hole 20 is provided on the column 2, and a rod 21 is inserted into the through hole 20. A triangular plate 22 is fixedly connected to the end of the rod 21. Both ends of the triangular plate 22 are fixedly connected to a support plate 23 that abuts against the bottom surface of the end plate 5. When the support plate 23 is located below the end plate 5 and abuts against it, the filter cylinder 6 and the sealing cylinder 7 are in a vertical state. The cross-section of the through hole 20 and the rod 21 is hexagonal. By rotating the end plate 5, the filter cylinder 6 and the sealing cylinder 7 to a vertical state, the connecting block 4 rotates at the top of the column 2, and then the rod 21 is inserted into the through hole 20 on the column 2. At this time, the two support plates 23 at the top of the triangular plate 22 abut against the bottom surface of the end plate 5. The hexagonal design of the rod 21 can prevent the barrel from shaking. At this time, the barrel is vertical, which makes it easy to put materials into it. At the same time, the materials (chili peppers) can be compacted and piled up and completely submerged in the brine, which is conducive to the fermentation of chili peppers.

[0033] Specifically, the diameters of feeding port 14 and feeding port 9 are matched, and the sealing cap 10 can also be threaded to feeding port 14. Feeding port 14 and feeding port 9 correspond to each other, allowing the material to be fed into the filter cylinder 6 for fermentation through both. When the filter cylinder 6 is placed horizontally, the sealing cap 10 can block feeding port 14 in the middle of the cover plate 13 to prevent the material from spilling out from here.

[0034] Reference Figure 3 As shown, a bolt sleeve 11 is fixedly connected to the middle of the sealing cap 10, through which it passes. A bolt 12 is threaded into the bolt sleeve 11. After the end of the bolt 12 abuts against the end of the bolt sleeve 11, it can seal the port of the bolt sleeve 11. In the early stage of fermentation, fermentation gas will be generated inside the sealing cylinder 7. The bolt 12 can be rotated to move it. At this time, its end will be released from the sealing state of the bolt sleeve 11, and the generated fermentation gas can be discharged to prevent the tank from exploding. After the gas is discharged, the bolt 12 can be rotated again to seal its end against the bolt sleeve 11 to complete the subsequent fermentation operation, making the fermentation process safer.

[0035] Reference Figure 5 As shown, a base 24 is fixedly connected to the upper surface of the base plate 1, and an arc-shaped support plate 25 is fixedly connected to the upper end of the base 24. Rollers 26 that abut against the filter cartridge 6 are rotatably connected to both ends of the arc-shaped support plate 25. When the rollers 26 abut against the filter cartridge 6, the filter cartridge 6 is in a horizontal state. By setting the two rollers 26 on the arc-shaped support plate 25 to abut against the lower side of the filter cartridge 6, rotation and lifting can be achieved, which can make the filter cartridge 6 more stable when the motor 19 drives it to rotate.

[0036] The working principle of this utility model:

[0037] In use, first rotate the end plate 5, filter cartridge 6, and sealing cylinder 7 to a vertical position, so that the connecting block 4 rotates on the upper end of the column 2. Then, insert the insertion rod 21 into the insertion hole 20 on the column 2. At this time, the two support plates 23 at the upper end of the triangular plate 22 abut against the bottom surface of the end plate 5 to prevent the barrel from shaking. Then, insert the bolt 302 into the perforated ear plate 301 and turn the nut 303 to complete the installation and fixation of the sealing cylinder 7. At this time, the open end of the sealing cylinder 7 abuts against the end plate 5 to seal and prevent liquid from entering. After leakage, chili peppers, salt, and liquor are added to the filter cylinder 6 through feeding ports 29 and 14. The sealing cap 10 is then closed and the cylinder is left to ferment. In the early stages of fermentation, the fermentation gas inside the cylinder can be released through the bolt sleeve 11 by rotating bolt 2 12 to prevent expansion and explosion. After fermentation, the triangular plate 22 is removed first, and then the sealing cylinder 7 is rotated 90 degrees and removed. At this time, one side of the filter cylinder 6 is placed on two rollers 26. Then, the motor 19 is controlled to drive the filter cylinder 6 to rotate (e.g., Figure 5 As shown in the figure, at this time, the sludge and liquid inside drip out from the filter holes on the circumferential surface of the filter cylinder 6 under the action of gravity, thus completing the sludge and liquid separation.

[0038] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A chili fermentation residue-liquid separation integrated machine, characterized in that: The filter includes a base plate (1), on which a column (2) is fixedly connected. A connecting block (4) is rotatably connected in the groove at the upper end of the column (2). An end plate (5) is rotatably connected to the upper side of the connecting block (4), and a filter cylinder (6) is fixedly connected to the upper side of the end plate (5). A sealing cylinder (7) is sleeved on the outer side of the filter cylinder (6), and four bolts (3) are provided at the open end of the sealing cylinder (7) for detachable connection with the end plate (5). A scraper (8) is provided on the inner side of the filter cylinder (6) and can move along its axis. A cover plate (13) is threadedly connected to the open end of the filter cylinder (6), and a feeding port (14) is opened in the middle of the cover plate (13). A feeding port (9) adapted to the feeding port (14) is opened in the middle of the closed end of the sealing cylinder (7), and a sealing cap (10) is threadedly connected to the feeding port (9).

2. The integrated machine for separating chili fermentation residue and liquid according to claim 1, characterized in that: A motor (19) for driving the end plate (5) to rotate is fixedly installed on the lower side of the connecting block (4), and a number of filter holes are opened on the cylinder wall of the filter cylinder (6).

3. The chili fermentation residue-liquid separation integrated machine according to claim 1, characterized in that: The bolted connector (3) includes a perforated ear plate (301) fixedly connected to the side wall of the end plate (5), and a bolt (302) that is inserted into the perforated ear plate (301) is fixedly connected to the side wall of the sealing cylinder (7). A nut (303) that is threadedly connected to the bolt (302) is provided below the perforated ear plate (301).

4. The integrated machine for separating chili fermentation residue and liquid according to claim 1, characterized in that: The sealing cylinder (7) and the filter cylinder (6) are fitted with a clearance, and a sealing ring (18) that abuts against the open end of the sealing cylinder (7) is fixedly connected to the end plate (5).

5. The integrated machine for separating chili fermentation residue and liquid according to claim 1, characterized in that: A horizontal plate (15) is fixedly connected to the inner side of the opening end of the filter cylinder (6). A fixed sleeve (16) is fixedly connected to the middle of the horizontal plate (15). A sliding rod (17) is slidably connected in the fixed sleeve (16), and a scraper (8) is fixedly connected to the lower end of the sliding rod (17). The diameter of the scraper (8) is adapted to the inner diameter of the filter cylinder (6).

6. The integrated machine for separating chili fermentation residue and liquid according to claim 1, characterized in that: The column (2) has a through hole (20) and a rod (21) is inserted into the through hole (20). A triangular plate (22) is fixedly connected to the end of the rod (21). Both ends of the triangular plate (22) are fixedly connected to a support plate (23) that abuts against the bottom surface of the end plate (5). When the support plate (23) is located below the end plate (5) and abuts against it, the filter cylinder (6) and the sealing cylinder (7) are in a vertical state.

7. The integrated machine for separating chili fermentation residue and liquid according to claim 6, characterized in that: Both the insertion hole (20) and the insertion rod (21) have hexagonal cross-sections.

8. The integrated machine for separating chili fermentation residue and liquid according to claim 1, characterized in that: The diameter of the feeding port one (14) is compatible with that of the feeding port two (9), and the sealing cap (10) can also be threaded to the feeding port one (14).

9. The integrated machine for separating chili fermentation residue and liquid according to claim 1, characterized in that: The sealing cover (10) is fixedly connected to the middle of a bolt sleeve (11) that passes through it. The bolt sleeve (11) is threaded with a second bolt (12), and the end of the second bolt (12) can seal the port of the bolt sleeve (11) after it abuts against the end of the bolt sleeve (11).

10. The integrated machine for separating chili fermentation residue and liquid according to claim 1, characterized in that: A base (24) is fixedly connected to the upper surface of the base plate (1). An arc-shaped support plate (25) is fixedly connected to the upper end of the base (24). Rollers (26) that abut against the filter cylinder (6) are rotatably connected to both ends of the arc-shaped support plate (25). When the rollers (26) abut against the filter cylinder (6), the filter cylinder (6) is in a horizontal state.

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