A submerged roller doctor mechanism

CN224605049UActive Publication Date: 2026-08-07SUZHOU BAOLIAN HEAVY IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU BAOLIAN HEAVY IND
Filing Date
2025-06-13
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

这些锌渣黏附在锌锅内的沉没辊上,因此,现有的沉没辊上一般均会设置有刮刀机构,利用刮刀机构便于对沉没辊表面进行清理,但现有的沉没辊刮刀结构简单,效果单一,一般其只能对固定尺寸的沉没辊进行清理,且现有的沉没辊用刮刀一般均是螺栓进行连接的,但刮刀在使用后,其螺栓表面经常粘连有杂质异物,使得对刮刀进行拆卸更换时,往往需要先对螺栓表面进行清理,然后才能用工具对螺栓和刮刀进行拆卸,拆卸过程较为繁琐,影响沉没辊的使用

Benefits of technology

[0023]1、通过在固定板上设置有刮除机构,并通过启动电机一,从而调整刮刀本体的位置,进而利用刮刀本体对沉没辊本体表面异物进行刮除清理,而通过启动电机二进行正转,使得两个限位块进行相背离移动,从而便于将刮刀本体和连接板拔下,进而便于对损坏的刮刀本体进行快速更换,使用更加便捷,再通过启动数字液压缸,从而调整移动组件、限位组件、移动壳和刮刀本体的水平位置,从而使得刮除机构能够适用于不同尺寸的沉没辊本体,且利用数字液压缸便于对刮刀本体的位置进行微调,从而使得刮刀本体与沉没辊本体贴合的更加紧密,进而能够保证刮刀本体的清理效果,提高了该沉没辊刮刀机构的实用性。

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Abstract

The utility model relates to the technical field of sinking roll, specifically relates to a kind of sinking roll scraper mechanism, comprising: mounting plate and scraping mechanism, the bottom of mounting plate is provided with fixed plate, and fixed plate is equipped with communicating hole one and two sliding slots, two connecting arms are fixedly connected on fixed plate. In the utility model, by being provided with scraping mechanism on fixed plate, and by starting motor one, to adjust the position of scraper body, and then the foreign matter on the surface of sinking roll body is scraped and cleaned using scraper body, and by starting motor two to proceed normal rotation, so that two limit blocks move away from each other, so that scraper body and connecting plate are pulled out, and then damaged scraper body is conveniently replaced quickly, and use is more convenient, and then by starting digital hydraulic cylinder, to adjust the horizontal position of moving assembly, limiting component, moving shell and scraper body, so that scraping mechanism can be suitable for sinking roll body of different sizes.
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Description

Technical Field

[0001] This utility model relates to the field of submerged roller technology, specifically a submerged roller scraper mechanism. Background Technology

[0002] In existing hot-dip galvanizing production lines, the zinc pot submerged roller is a crucial roller in the galvanizing process that comes into direct contact with the strip steel. Due to the complex composition and high temperature of the molten zinc in the zinc pot, the operating conditions of the submerged roller are extremely harsh, especially the large amount of zinc dross generated by the incorporation of iron. This zinc dross adheres to the submerged roller inside the zinc pot. Therefore, existing submerged rollers are generally equipped with a scraper mechanism to facilitate cleaning of the roller surface. However, the existing scraper structure is simple and its effect is limited. Generally, it can only clean submerged rollers of a fixed size. Furthermore, the existing scrapers are usually connected by bolts, but after use, impurities and foreign objects often adhere to the surface of the bolts. This means that when disassembling and replacing the scraper, it is often necessary to first clean the bolt surface before using tools to disassemble the bolts and scraper. The disassembly process is cumbersome and affects the use of the submerged roller. Utility Model Content

[0003] The purpose of this invention is to provide a submerged roller scraper mechanism to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A submerged roller scraper mechanism, comprising:

[0006] The mounting plate has a fixing plate at its bottom, and the fixing plate has a connecting hole and two sliding grooves. Two connecting arms are fixedly connected to the fixing plate, and the bottom of the two connecting arms is rotatably connected to the submerged roller body.

[0007] A scraping mechanism is mounted on the fixed plate.

[0008] Furthermore, the scraping mechanism includes:

[0009] A support plate is disposed on the top of the fixed plate, and a second through hole is provided on the support plate. An adjustment component is provided on the top of the support plate.

[0010] A movable shell, the top of which passes through the first and second connecting holes and is located on the top of the support plate, a movable component is provided on the outside of the movable shell, and a limit component is provided on the movable shell;

[0011] The scraper body is located at the bottom of the movable shell. A connecting plate is fixedly connected to the scraper body and is inserted into the bottom of the movable shell. Two limiting grooves are provided on the connecting plate.

[0012] Preferably, the movable component includes two connecting seats, both of which are fixedly connected to the support plate, and a screw is rotatably connected between the two connecting seats. A movable block is drivenly connected to the outside of the screw. One end of the movable block is fixedly connected to the movable shell, and the bottom of the movable block contacts the top of the support plate. A motor is provided at one end of the screw. The bottom of the motor is fixedly connected to the support plate, and the output end of the motor is fixedly connected to one end of the screw.

[0013] Preferably, the limiting component includes:

[0014] A support plate is fixedly connected to the top of the interior of the movable shell. A bidirectional lead screw is rotatably connected to the support plate, and both ends of the bidirectional lead screw are screwed to a movable plate. Both movable plates are slidably connected to the interior of the movable shell. Limiting blocks are fixedly connected to the bottom of both movable plates, and the two limiting blocks are slidably connected to two limiting grooves respectively.

[0015] Motor 2 is fixedly connected to the movable housing, and the output end of Motor 2 passes through the side wall of the movable housing and is fixedly connected to one end of the bidirectional lead screw.

[0016] Preferably, the adjustment component includes:

[0017] The support frame is fixedly connected to the fixed plate at its bottom and to the mounting plate at its top;

[0018] The fixed frame is fixedly connected to the support plate at its bottom;

[0019] A digital hydraulic cylinder is fixedly connected to the support frame, and the output end of the digital hydraulic cylinder is fixedly connected to the fixed frame.

[0020] Preferably, both ends of one side of the fixed frame are fixedly connected to telescopic plates, and one end of each telescopic plate is fixedly connected to the support frame.

[0021] Preferably, the bottom of both ends of the bearing plate is rotatably connected to a plurality of rotating balls, and the plurality of rotating balls are slidably connected to the interior of the two sliding grooves respectively.

[0022] Compared with the prior art, the beneficial effects of this utility model are:

[0023] 1. By installing a scraping mechanism on the fixed plate and adjusting the position of the scraper body by starting motor one, the scraper body can scrape and clean foreign objects from the surface of the submerged roller body. Starting motor two rotates forward, causing the two limit blocks to move in opposite directions, facilitating the removal of the scraper body and connecting plate. This allows for quick replacement of damaged scraper bodies, making the system more convenient to use. Furthermore, by activating the digital hydraulic cylinder, the horizontal positions of the moving component, limit component, moving shell, and scraper body can be adjusted. This allows the scraping mechanism to be adapted to submerged roller bodies of different sizes. The digital hydraulic cylinder also allows for fine-tuning of the scraper body's position, ensuring a tighter fit between the scraper body and the submerged roller body, thus guaranteeing the cleaning effect and improving the practicality of the submerged roller scraper mechanism. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram showing the positional relationship between the fixing plate and the connecting arm in this utility model;

[0026] Figure 3 This is a schematic diagram of the scraping mechanism of this utility model;

[0027] Figure 4 This is a schematic diagram showing the positional relationship between the support plate and the movable shell in this utility model;

[0028] Figure 5 This is a schematic diagram showing the positional relationship between the movable shell and the movable plate in this utility model;

[0029] Figure 6 This is a schematic diagram showing the positional relationship between the scraper body and the connecting plate in this utility model;

[0030] Figure 7 This is a schematic diagram showing the positional relationship between the bearing plate and the fixing frame in this utility model.

[0031] In the diagram: 100, Mounting plate; 110, Fixing plate; 111, Connecting hole one; 112, Slide groove; 120, Connecting arm; 121, Submerged roller body; 200, Scraping mechanism; 210, Bearing plate; 211, Connecting hole two; 212, Rotating ball; 220, Moving shell; 230, Scraper body; 231, Connecting plate; 232, Limiting groove; 240, Bearing frame; 250, Fixing frame; 251, Telescopic plate; 260, Connecting seat; 261, Screw; 262, Moving block; 263, Motor one; 270, Support plate; 271, Bidirectional lead screw; 272, Moving plate; 273, Limiting block; 280, Motor two; 290, Digital hydraulic cylinder. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Example 1

[0034] Please see Figure 1-7 In this embodiment of the utility model, a submerged roller scraper mechanism includes: a mounting plate 100 and a scraping mechanism 200. A fixing plate 110 is provided at the bottom of the mounting plate 100, and the fixing plate 110 is provided with a connecting hole 111 and two sliding grooves 112. Two connecting arms 120 are fixedly connected to the fixing plate 110, and a submerged roller body 121 is rotatably connected between the bottoms of the two connecting arms 120. The scraping mechanism 200 is provided on the fixing plate 110.

[0035] Specifically, the scraping mechanism 200 facilitates the scraping and cleaning of the surface of the submerged roller body 121, and the scraping mechanism 200 is applicable to submerged roller bodies 121 of different sizes, making it more convenient to use.

[0036] like Figure 3-7As shown, in this embodiment, the scraping mechanism 200 includes: a support plate 210, a movable shell 220, and a scraper body 230. The support plate 210 is disposed on the top of the fixed plate 110, and a second connecting hole 211 is provided on the support plate 210. An adjustment component is provided on the top of the support plate 210. The top of the movable shell 220 passes through the first connecting hole 111 and the second connecting hole 211 and is located on the top of the support plate 210. A moving component is provided on the outside of the movable shell 220, and a limiting component is provided on the movable shell 220. The scraper body 230 is disposed at the bottom of the movable shell 220, and a connecting plate 231 is fixedly connected to the scraper body 230. The connecting plate 231 is inserted into the bottom of the movable shell 220. Two limiting grooves 232 are provided on the connecting plate 231. The moving component includes two connecting seats 260. Both connecting seats 260 are fixedly connected to the support plate 210, and a screw 261 is rotatably connected between the two connecting seats 260. The outside of the screw 261 is connected to a transmission connection. There is a movable block 262, one end of which is fixedly connected to the movable housing 220, and the bottom of the movable block 262 contacts the top of the support plate 210. A motor 263 is mounted on one end of a screw 261, the bottom of which is fixedly connected to the support plate 210, and the output end of which is fixedly connected to one end of the screw 261. The limiting assembly includes a support plate 270 and a second motor 280. The support plate 270 is fixedly connected to the top of the interior of the movable housing 220. The support plate 270 rotates upwards... A bidirectional lead screw 271 is dynamically connected, and both ends of the bidirectional lead screw 271 are screwed to a movable plate 272. Both movable plates 272 are slidably connected to the inside of the movable shell 220. The bottom of both movable plates 272 is fixedly connected to a limit block 273, and the two limit blocks 273 are slidably connected to two limit grooves 232 respectively. The second motor 280 is fixedly connected to the movable shell 220, and the output end of the second motor 280 passes through the side wall of the movable shell 220 and is fixedly connected to one end of the bidirectional lead screw 271.

[0037] In this embodiment, the limiting component, in conjunction with the two limiting grooves 232, facilitates the limiting and fixing of the connecting plate 231 and the scraper body 230. This allows the scraper body 230 to easily scrape away foreign matter from the surface of the submerged roller body 121 at the corresponding position. By starting the motor 263, the screw 261 rotates, and the bottom of the moving block 262 contacts the bearing plate 210, thus limiting the movement of the moving block 262. Consequently, when the screw 261 rotates, the moving block 262, the moving shell 220, and the scraper body 230 move. The scraper body 230 can be adjusted... The position of 30 allows the scraper body 230 to scrape foreign objects from different positions on the surface of the submerged roller body 121, making it more convenient to use. When the scraper body 230 is damaged, the motor 280 is started to rotate forward, which causes the bidirectional lead screw 271 to rotate forward, thereby causing the two moving plates 272 and the two limiting blocks 273 to move in opposite directions. When one end of the limiting block 273 separates from the insertion point of the limiting groove 232, it is easy to remove the scraper body 230 and the connecting plate 231, which facilitates the quick replacement of the damaged scraper body 230, making it more convenient to use.

[0038] Example 2

[0039] Based on Embodiment 1, in order to adjust the positions of the support plate 210, the movable shell 220 and the scraper body 230 so that the scraping mechanism 200 can be adapted to submerged roller bodies 121 of different sizes.

[0040] like Figure 3-7 As shown, in this embodiment, the adjustment component includes: a support frame 240, a fixed frame 250, and a digital hydraulic cylinder 290. The bottom of the support frame 240 is fixedly connected to the fixed plate 110, the top of the support frame 240 is fixedly connected to the mounting plate 100, the bottom of the fixed frame 250 is fixedly connected to the support plate 210, the digital hydraulic cylinder 290 is fixedly connected to the support frame 240, and the output end of the digital hydraulic cylinder 290 is fixedly connected to the fixed frame 250. Both ends of one side of the fixed frame 250 are fixedly connected to telescopic plates 251, and one end of each of the two telescopic plates 251 is fixedly connected to the support frame 240. The bottom of both ends of the support plate 210 is rotatably connected to multiple rotating balls 212, and the multiple rotating balls 212 are slidably connected to the interior of two sliding grooves 112 respectively.

[0041] In practical implementation, two sliding grooves 112 and multiple rotating balls 212 are used in conjunction to facilitate the support and limiting of the bearing plate 210. The telescopic plate 251 can also provide auxiliary support and limiting of the fixed frame 250 and the bearing plate 210. By activating the digital hydraulic cylinder 290, the fixed frame 250 and the bearing plate 210 are moved, thereby adjusting the horizontal position of the moving component, the limiting component, the moving shell 220, and the scraper body 230. This allows the scraping mechanism 200 to be applicable to submerged roller bodies 121 of different sizes. When the scraper body 230 is worn but not damaged, and only the scraping and cleaning effect is affected, the digital hydraulic cylinder 290 can be used to fine-tune the position of the scraper body 230, so that the scraper body 230 fits more tightly with the submerged roller body 121, thereby ensuring the cleaning effect of the scraper body 230 and improving the practicality of the submerged roller scraper mechanism.

[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A submerged roller scraper mechanism, characterized in that, include: Mounting plate (100), the bottom of the mounting plate (100) is provided with a fixing plate (110), and the fixing plate (110) is provided with a connecting hole (111) and two sliding grooves (112). Two connecting arms (120) are fixedly connected to the fixing plate (110), and the bottom of the two connecting arms (120) is rotatably connected to the submerged roller body (121). A scraping mechanism (200) is disposed on the fixed plate (110).

2. The submerged roller scraper mechanism according to claim 1, characterized in that, The scraping mechanism (200) includes: A support plate (210) is disposed on the top of the fixing plate (110). A connecting hole (211) is provided on the support plate (210). An adjustment component is provided on the top of the support plate (210). The movable shell (220) has its top passing through the first connecting hole (111) and the second connecting hole (211) and located on the top of the support plate (210). A movable component is provided on the outside of the movable shell (220), and a limit component is provided on the movable shell (220). The scraper body (230) is located at the bottom of the movable shell (220). A connecting plate (231) is fixedly connected to the scraper body (230), and the connecting plate (231) is inserted into the bottom of the movable shell (220). Two limiting grooves (232) are provided on the connecting plate (231).

3. The submerged roller scraper mechanism according to claim 2, characterized in that, The movable component includes two connecting seats (260), both of which are fixedly connected to the support plate (210), and a screw (261) is rotatably connected between the two connecting seats (260). A moving block (262) is drivenly connected to the outside of the screw (261). One end of the moving block (262) is fixedly connected to the movable shell (220), and the bottom of the moving block (262) contacts the top of the support plate (210). A motor (263) is provided at one end of the screw (261). The bottom of the motor (263) is fixedly connected to the support plate (210), and the output end of the motor (263) is fixedly connected to one end of the screw (261).

4. The submerged roller scraper mechanism according to claim 2, characterized in that, The limiting component includes: A support plate (270) is fixedly connected to the top inside the movable shell (220). A bidirectional lead screw (271) is rotatably connected to the support plate (270), and both ends of the bidirectional lead screw (271) are screwed to a movable plate (272). Both movable plates (272) are slidably connected to the inside of the movable shell (220). Both movable plates (272) are fixedly connected to the bottom of the two movable plates (272), and the two limit blocks (273) are slidably connected to two limit grooves (232) respectively. Motor 2 (280) is fixedly connected to the movable housing (220), and the output end of motor 2 (280) passes through the side wall of the movable housing (220) and is fixedly connected to one end of the bidirectional lead screw (271).

5. The submerged roller scraper mechanism according to claim 2, characterized in that, The adjustment component includes: The support frame (240) is fixedly connected at the bottom to the fixing plate (110) and at the top to the mounting plate (100); The fixing frame (250) is fixedly connected to the bearing plate (210) at its bottom; A digital hydraulic cylinder (290) is fixedly connected to the support frame (240), and the output end of the digital hydraulic cylinder (290) is fixedly connected to the fixed frame (250).

6. The submerged roller scraper mechanism according to claim 5, characterized in that, Both ends of one side of the fixed frame (250) are fixedly connected to telescopic plates (251), and one end of each telescopic plate (251) is fixedly connected to the bearing frame (240).

7. The submerged roller scraper mechanism according to any one of claims 5-6, characterized in that, The bottom of both ends of the bearing plate (210) is rotatably connected to a plurality of rotating balls (212), and the plurality of rotating balls (212) are slidably connected to the interior of the two sliding grooves (112).