Workpiece clamping device for laser cladding
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU HUIRUI ADDITIVE MFG TECH CO LTD
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]激光熔覆技术凭借能在金属工件表面形成与基体冶金结合的高性能涂层,在机械制造领域的齿轮、轴承等易损件表面强化,而在激光熔覆作业中,工件夹持的稳定性是决定熔覆质量的关键前提,激光熔覆时,高能激光束作用于工件表面形成的熔池深度仅0.1-2mm,且需保持合金粉末精准送入熔池,若夹持不稳定导致工件出现微小位移,会使激光束与熔覆区域错位,造成局部漏熔、涂层厚度偏差
[0013]本申请通过设置的高度调节组件,可以对夹持后工件的高度进行调整,从而确保工件精准对准激熔覆区域,能够有效出现熔覆偏差,进一步的保证了熔覆的质量,通过设置的支柱、弧形框与连接杆的配合,可以对载板进行偏转,从而能够工件的角度进行调整,进一步保证工作人员对工件熔覆的质量。
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Figure CN224605077U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of laser processing auxiliary equipment technology, and in particular to a workpiece clamping device for laser cladding. Background Technology
[0002] Laser cladding technology can form a high-performance coating that is metallurgically bonded to the base metal on the surface of metal workpieces. It is used to strengthen the surface of vulnerable parts such as gears and bearings in the field of mechanical manufacturing. In laser cladding, the stability of workpiece clamping is the key prerequisite for determining the cladding quality. During laser cladding, the depth of the molten pool formed by the high-energy laser beam acting on the workpiece surface is only 0.1-2mm. It is also necessary to keep the alloy powder accurately fed into the molten pool. If the clamping is unstable and causes a slight displacement of the workpiece, it will cause the laser beam to be misaligned with the cladding area, resulting in local incomplete melting and coating thickness deviation.
[0003] Current workpiece clamping devices have limitations in adjusting the height of the workpiece after it is clamped and fixed, making it difficult to ensure that the workpiece is accurately aligned with the laser cladding area. This is especially true for workpieces with complex curved surfaces, which can easily lead to cladding deviations and affect the cladding quality. To address these issues, we propose a workpiece clamping device for laser cladding. Utility Model Content
[0004] The purpose of this application is to provide a workpiece clamping device for laser cladding to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A workpiece clamping device for laser cladding includes a base, a support plate disposed above the base, a carrier plate rotatably connected to the upper surface of the support plate via a support column, a clamping assembly disposed on the outside of the carrier plate, and a height adjustment assembly disposed between the base and the support plate. The height adjustment assembly includes a motor mounted on the upper surface of the base, a threaded rod fixedly connected to the output end of the motor, a movable plate threadedly connected to the outer surface of the threaded rod, and top plates fixedly connected to both the front and rear ends of the movable plate. A set of deflection plates is hinged to the upper surface of each top plate, and the top end of each deflection plate is hinged to the bottom surface of the support plate.
[0007] In a further embodiment, the clamping assembly includes a set of mounting frames fixedly connected to the outer surface of the carrier plate, each mounting frame having an electric push rod mounted on its bottom surface at the top, and each electric push rod having an arc-shaped plate mounted on its telescopic end.
[0008] In a further embodiment, a set of circularly arranged arc-shaped frames are fixedly connected to the upper surface of the support plate, and a connecting rod is slidably connected to the inner wall of each arc-shaped frame, with the top end of each connecting rod connected to the bottom surface of the carrier plate.
[0009] In a further embodiment, a set of positioning plates is slidably connected to the upper surface of the base, the top of each positioning plate is connected to the bottom surface of the support plate, and a limit plate is fixedly connected to the bottom of each positioning plate.
[0010] In a further embodiment, a set of guide frames are slidably connected to the outer surface of each top plate, and the bottom end of each guide frame is connected to the upper surface of the base.
[0011] In a further embodiment, a set of support legs are fixedly connected to the upper surface of the base.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This application, through the height adjustment component, can adjust the height of the workpiece after clamping, thereby ensuring that the workpiece is accurately aligned with the cladding area and effectively preventing cladding deviation, thus further guaranteeing the quality of cladding. Through the cooperation of the set support, arc frame and connecting rod, the carrier plate can be deflected, thereby adjusting the angle of the workpiece and further ensuring the quality of workpiece cladding by the operator. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a workpiece clamping device for laser cladding.
[0015] Figure 2 This is a three-dimensional structural schematic diagram of the support plate of the workpiece clamping device for laser cladding.
[0016] Figure 3 This is a three-dimensional structural diagram of the clamping component of a workpiece clamping device for laser cladding.
[0017] Figure 4 This is a three-dimensional structural diagram of the arc-shaped frame of the workpiece clamping device for laser cladding.
[0018] In the diagram: 1. Base; 2. Support plate; 3. Carrier plate; 4. Clamping assembly; 401. Mounting frame; 402. Electric push rod; 403. Arc plate; 5. Height adjustment assembly; 501. Motor; 502. Threaded rod; 503. Moving plate; 504. Top plate; 505. Deflection plate; 506. Guide frame; 6. Support leg; 7. Positioning plate; 8. Limiting plate; 9. Support column; 10. Arc frame; 11. Connecting rod. Detailed Implementation
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 In this utility model, a workpiece clamping device for laser cladding includes a base 1. A set of support legs 6 are fixedly connected to the upper surface of the base 1, which can form a stable support for the base 1. A support plate 2 is provided above the base 1. A carrier plate 3 is rotatably connected to the upper surface of the support plate 2 through a column 9. A clamping assembly 4 is provided on the outside of the carrier plate 3. The clamping assembly 4 includes a set of mounting frames 401 fixedly connected to the outer surface of the carrier plate 3. An electric push rod 402 is installed on the bottom surface of the top of each mounting frame 401. An arc plate 403 is installed on the telescopic end of each electric push rod 402. When the workpiece is above the carrier plate 3, the electric push rod 402 can be activated to extend, and the electric push rod 402 will push the arc plate 403 to move, and the arc plate 403 will clamp and fix the workpiece.
[0022] A height adjustment assembly 5 is provided between the base 1 and the support plate 2. The height adjustment assembly 5 includes a motor 501 mounted on the upper surface of the base 1. A threaded rod 502 is fixedly connected to the output end of the motor 501. A movable plate 503 is threadedly connected to the outer surface of the threaded rod 502. Top plates 504 are fixedly connected to both the front and rear ends of the movable plate 503. A set of deflection plates 505 are hinged to the upper surface of each top plate 504. The top end of each deflection plate 505 is hinged to the bottom surface of the support plate 2. The motor 501 is controlled to drive the threaded rod 502 to rotate. The movable plate 503 will move on the threaded rod 502, and the top plate 504 will move at the same time. The deflection plate 505 on the top plate 504 will gradually deflect to a vertical state and gradually lift the support plate 2, thereby completing the adjustment of the workpiece height. This can effectively avoid deviation in cladding and ensure the quality of cladding. A set of guide frames 506 are slidably connected to the outer surface of each top plate 504. The bottom end of each guide frame 506 is connected to the upper surface of the base 1. The guide frames 506 can stabilize the top plate 504, thereby ensuring the smooth movement of the top plate 504.
[0023] A set of positioning plates 7 are slidably connected to the upper surface of the base 1. The top of each positioning plate 7 is connected to the bottom surface of the support plate 2. The bottom of each positioning plate 7 is fixedly connected to a limiting plate 8. The positioning plates 7 can stabilize the movement of the support plate 2 and further ensure its smooth lifting. The limiting plates 8 can restrict the upward movement of the positioning plates 7 and further prevent the positioning plates 7 from separating from the base 1.
[0024] A set of circularly arranged arc-shaped frames 10 are fixedly connected to the upper surface of the support plate 2. Each arc-shaped frame 10 has a connecting rod 11 slidably connected to its inner wall. The top of each connecting rod 11 is connected to the bottom surface of the carrier plate 3. When the workpiece angle is adjusted, the carrier plate 3 only needs to be pulled to deflect. At the same time, the connecting rod 11 will slide inside the arc-shaped frame 10.
[0025] The working principle of this application is as follows: When in use, the workpiece is placed on the carrier plate 3, and then the electric push rod 402 is extended. The arc plate 403 will then descend to hold the workpiece. When the height of the workpiece needs to be adjusted, the motor 501 is controlled to work. The motor 501 will drive the threaded rod 502 to rotate, and the moving plate 503 will move on the threaded rod 502. At the same time, the top plate 504 will move, and the deflection plate 505 on the top plate 504 will gradually deflect to a vertical state and gradually lift the support plate 2, thereby completing the adjustment of the workpiece height. When the angle of the workpiece needs to be adjusted, simply pull the carrier plate 3 to deflect it. At the same time, the connecting rod 11 will slide inside the arc frame 10, which can effectively avoid deviation in cladding and thus ensure the cladding quality.
[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A workpiece clamping device for laser cladding, characterized in that: The system includes a base (1), a support plate (2) is provided above the base (1), a carrier plate (3) is rotatably connected to the upper surface of the support plate (2) via a support column (9), a clamping assembly (4) is provided on the outside of the carrier plate (3), a height adjustment assembly (5) is provided between the base (1) and the support plate (2), the height adjustment assembly (5) includes a motor (501) installed on the upper surface of the base (1), a threaded rod (502) is fixedly connected to the output end of the motor (501), a moving plate (503) is threadedly connected to the outer surface of the threaded rod (502), a top plate (504) is fixedly connected to both the front and rear ends of the moving plate (503), a set of deflection plates (505) is hinged to the upper surface of each top plate (504), and the top end of each deflection plate (505) is hinged to the bottom surface of the support plate (2).
2. The workpiece clamping device for laser cladding according to claim 1, characterized in that: The clamping assembly (4) includes a set of mounting frames (401) fixedly connected to the outer surface of the carrier plate (3). Each mounting frame (401) has an electric push rod (402) mounted on the bottom surface of its top end, and each electric push rod (402) has an arc plate (403) mounted on its telescopic end.
3. The workpiece clamping device for laser cladding according to claim 1, characterized in that: A set of circularly arranged arc-shaped frames (10) are fixedly connected to the upper surface of the support plate (2). Each arc-shaped frame (10) has a connecting rod (11) slidably connected to its inner wall. The top of each connecting rod (11) is connected to the bottom surface of the carrier plate (3).
4. The workpiece clamping device for laser cladding according to claim 1, characterized in that: A set of positioning plates (7) are slidably connected to the upper surface of the base (1). The top of each positioning plate (7) is connected to the bottom surface of the support plate (2), and a limit plate (8) is fixedly connected to the bottom of each positioning plate (7).
5. The workpiece clamping device for laser cladding according to claim 1, characterized in that: Each of the top plates (504) has a set of guide frames (506) slidably connected to its outer surface, and the bottom end of each guide frame (506) is connected to the upper surface of the base (1).
6. The workpiece clamping device for laser cladding according to claim 1, characterized in that: A set of support legs (6) are fixedly connected to the upper surface of the base (1).