Water storage device for water jet loom

CN224605181UActive Publication Date: 2026-08-07QINGDAO FENGCHUNJIA MASCH TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO FENGCHUNJIA MASCH TECH CO LTD
Filing Date
2025-09-23
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]现有技术中,蓄水装置在对喷出的水流进行回收时,水流内会蕴含很多棉絮或者其他纺织杂质,因此回收的水资源在再次使用之前需要经过过滤处理,否则很容易使出水管堵塞

Benefits of technology

本实用新型提出了一种喷水织机用蓄水装置,该蓄水装置通过在蓄水箱的顶部设置过滤箱,利用过滤箱内置的第一滤板对棉絮团等杂质进行过滤,并利用驱动机构提供动力带动清扫辊横向移动,利用毛刷将杂质推移至一侧的收纳盒中等待后续集中处理;本实用新型蓄水装置通过设置第一滤板、第二滤板以及滤网等多层过滤结构,有效解决传统蓄水装置易堵塞、过滤效果差等问题,确保出水管的长期畅通;本实用新型还设置有控制器以及限位传感器,通过智能化控制降低人工干预频率,为喷水织机的稳定运行提供了可靠保障,有效提高了工作效率。

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Abstract

The utility model belongs to water jet loom technical field, specifically disclose a kind of water storage device for water jet loom, the water storage device includes water storage tank and filter box;Water storage tank top is provided with filter box, and the top of filter box is provided with inlet;The inside of filter box is horizontally provided with first filter plate, and the inside of filter box and above first filter plate is provided with cleaning roller, and the end of cleaning roller is equipped with driving mechanism, and driving mechanism is used to drive cleaning roller to move transversely relative to first filter plate;The inside of water storage tank and directly below first filter plate is horizontally provided with second filter plate, and the inside of water storage tank is vertically provided with filter screen in the centre;The bottom of water storage tank is connected with the inside of filter box.This utility model water storage device sets up first filter plate, second filter plate and filter screen and so on multilayer filter structure, effectively solve the problem that traditional water storage device is easy to block, and the problem such as poor filtering effect, ensure that water outlet pipe is long-term unobstructed.
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Description

Technical Field

[0001] This utility model relates to the field of water jet loom technology, specifically to a water storage device for a water jet loom. Background Technology

[0002] Fabric weaving technology has a long history, and its development has gone through five stages: primitive hand weaving, hand machine weaving, ordinary machine weaving, automatic loom weaving, and shuttleless loom weaving. Currently, widely used shuttleless looms mainly include rapier looms, air-jet looms, and water-jet looms. Among them, water-jet looms use water as the weft insertion medium, using a jet of water to generate frictional traction on the weft yarn, thus guiding the weft yarn from the fixed bobbin into the shed. Because water jets have much better focusing properties than air, they have greater driving force and better weft insertion, while also being quieter.

[0003] In existing technologies, when water storage devices recycle the sprayed water, the water contains a lot of cotton fibers or other textile impurities. Therefore, the recycled water needs to be filtered before it can be reused, otherwise the outlet pipe can easily become clogged.

[0004] Therefore, this utility model proposes a water storage device for a water jet loom. Utility Model Content

[0005] The purpose of this invention is to provide a water storage device for a water jet loom. This device can effectively filter out impurities such as cotton fibers in the recycled water flow, prevent blockage of the water outlet pipe, and ensure the normal operation of the water jet loom.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: A water storage device for a water jet loom includes a water storage tank and a filter box; A filter box is installed on the top of the water storage tank, and a water inlet is opened on the top of the filter box; A first filter plate is horizontally arranged inside the filter box. A cleaning roller is arranged inside the filter box and above the first filter plate. A drive mechanism is arranged at the end of the cleaning roller. The drive mechanism is used to drive the cleaning roller to move laterally relative to the first filter plate. The bottom of the filter box is connected to the interior of the water storage tank, and a second filter plate is horizontally arranged inside the water storage tank and directly below the first filter plate. A filter screen is vertically arranged in the center of the interior of the water storage tank.

[0007] Preferably, the drive mechanism includes a mounting plate, a drive motor, a drive wheel, a transmission belt, a driven wheel, a guide rail, and a guide block; The cylinder end of the drive motor is connected to the side wall of the filter box, and the output end of the drive motor is fixedly connected to the middle position of the drive wheel. The drive wheel is connected to the driven wheel through a transmission belt, and a clamping block is provided on the transmission belt. The mounting plate is fixedly connected to the inner wall of the filter box, and a guide rail is horizontally arranged on the mounting plate. The guide block is slidably connected to the guide rail. The end of the cleaning roller is connected to the clamping block and the guide block.

[0008] Preferably, two sets of sliding grooves are symmetrically arranged on both sides of the inner wall of the water storage tank, and the two sides of the filter screen are inserted into the sliding grooves.

[0009] Preferably, the top of the filter screen is provided with a handle.

[0010] Preferably, the inner wall of the filter box is provided with a storage box, and the inside of the storage box is provided with fiber felt.

[0011] Preferably, the inner wall of the filter box is provided with a limit sensor.

[0012] Preferably, the water storage tank is equipped with a controller, and the control terminals of the drive mechanism and the limit sensor are connected to the controller via signal cables.

[0013] Preferably, the side wall of the water storage tank is connected to a water outlet pipe, and a valve is provided on the water outlet pipe.

[0014] Preferably, the bottom of the water storage tank is provided with multiple rollers.

[0015] Preferably, a push handle is provided on the rear side of the water storage tank.

[0016] The beneficial effects of this utility model are as follows: This invention proposes a water storage device for a water-jet loom. The device utilizes a filter box at the top of the water tank, employing a first filter plate to filter impurities such as cotton lint. A drive mechanism powers a cleaning roller to move laterally, and a brush pushes the impurities into a collection box on one side for further centralized processing. This multi-layered filtration structure, including a first filter plate, a second filter plate, and a filter screen, effectively solves the problems of clogging and poor filtration in traditional water storage devices, ensuring the long-term unobstructed flow of the water outlet pipe. Furthermore, the invention includes a controller and limit sensors, reducing the frequency of manual intervention through intelligent control, providing a reliable guarantee for the stable operation of the water-jet loom, and effectively improving work efficiency. Attached Figure Description

[0017] Figure 1 This is a perspective view of the present utility model; Figure 2 This is the front view of the present invention; Figure 3 This is a rear view of the present invention; Figure 4 This is a side view of the present invention; Figure 5 This is a schematic diagram of the assembly of the water storage tank and filter box of this utility model; Figure 6 This is a schematic diagram of the internal structure of the filter box of this utility model; Figure 7 This is a schematic diagram of the drive mechanism of this utility model; Figure 8 for Figure 7 Enlarged view of point A; Figure 9 This is a schematic diagram of the structure of the water storage tank of this utility model; Figure 10 This is a schematic diagram of the internal structure of the water storage tank of this utility model; Figure 11 This is a schematic diagram of the structure of the filter screen of this utility model; Among them, 1-water storage tank, 11-roller, 12-handle, 13-water outlet pipe, 131-valve; 2-Filter box: 20-Inlet, 21-First filter plate, 22-Cleaning roller, 221-Brush; 23-Drive Mechanism: 230-Mounting Plate, 231-Drive Motor, 232-Driving Wheel, 233-Transmission Belt, 234-Driven Wheel, 235-Clamping Block, 236-Guide Rail, 237-Guide Block; 24-Limit Sensor; 25-Storage Box 31-Second filter plate, 321-Slide groove, 322-Filter screen, 323-Handle; 4-Controller. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0020] Combination Figures 1 to 11 As shown, this utility model proposes a water storage device for a water jet loom. This water storage device can effectively filter out impurities such as cotton lint from the recycled water flow, prevent blockage of the water outlet pipe, and ensure the normal operation of the water jet loom. The water storage device mainly includes a water storage tank 1, a filter box 2, a first filter plate 21, a second filter plate 31, a cleaning roller 22, and a drive mechanism 23, among other related structural components.

[0021] Combination Figures 1 to 5 As shown, the water storage tank 1 has a rectangular outer contour and is used to store filtered water for reuse by the water jet loom. A filter box 2 is installed on the top of the water storage tank 1. This filter box 2 receives the water flow recovered from the water jet loom and performs preliminary filtration on the water flow. An inlet 20 is provided on the top of the filter box 2 to facilitate water flow into its interior.

[0022] Combination Figure 5 and Figure 6 As shown, a first filter plate 21 is horizontally arranged inside the filter box 2. The first filter plate 21 has holes for filtration, which can effectively intercept impurities such as lint in the water flow. A cleaning roller 22 is arranged inside the filter box 2 and above the first filter plate 21. A brush 221 is arranged at the bottom of the cleaning roller 22. The cleaning roller 22 and the brush 221 can clean the lint and other impurities accumulated on the first filter plate 21 in a timely manner, prevent the first filter plate 21 from becoming clogged, and ensure the smooth flow of water.

[0023] Combination Figure 5 and Figure 6 As shown, a drive mechanism 23 is configured at the end of the cleaning roller 22. The drive mechanism 23 is used to drive the cleaning roller 22 to move laterally relative to the first filter plate 21, thereby pushing the cotton lint and other impurities accumulated on the first filter plate 21 to one side of the filter box 2 for subsequent centralized cleaning.

[0024] Specifically, the drive mechanism 23 mainly includes a mounting plate 230, a drive motor 231, a drive wheel 232, a transmission belt 233, a driven wheel 234, a clamping block 235, a guide rail 236, and a guide block 237, among other related structural components.

[0025] The cylinder end of the drive motor 231 is connected to the side wall of the filter box 2. The output end of the drive motor 231 is fixedly connected to the middle position of the drive wheel 232. The drive wheel 232 is connected to the driven wheel 234 via a transmission belt 233, and a clamping block 235 is provided on the transmission belt 233. The mounting plate 230 is fixedly connected to the inner wall of the filter box 2. A guide rail 236 is horizontally arranged on the mounting plate 230, and a guide block 237 is slidably connected to the guide rail 236. Figure 6As shown, the end of the cleaning roller 22 is connected to the clamping block 235 and the guide block 237. When the drive motor 231 starts, the clamping block 235 is moved by the drive wheel 232, the transmission belt 233 and the driven wheel 234. This causes the cleaning roller 22 to move laterally relative to the first filter plate 21 along the extension direction of the guide rail 236 under the guidance of the guide block 237 and the guide rail 236, pushing the impurities accumulated on the first filter plate 21 to one side of the filter box 2 for subsequent cleaning.

[0026] Combination Figure 6 As shown, a storage box 25 is installed on one inner wall of the filter box 2. The inside of the storage box 25 is lined with fiber felt, which can absorb impurities such as lint and improve the filtration effect. The storage box 25 also facilitates the centralized collection and treatment of accumulated impurities, keeping the inside of the filter box 2 clean.

[0027] Combination Figure 6 As shown, a limit sensor 24 is installed on the inner wall of the filter box 2. When the cleaning roller 22 moves to the set position, the limit sensor 24 can detect and send a signal in time to prevent the cleaning roller 22 from exceeding the working range, so as to ensure the normal operation and safety of the equipment.

[0028] Combination Figure 3 As shown, a controller 4 is installed at the rear of the water tank 1. The control terminals of the drive mechanism 23 (drive motor 231) and the limit sensor 24 are connected to the controller 4 via signal cables. The controller 4 can receive signals sent by the limit sensor 24 and precisely control the drive mechanism 23 according to the settings. When the cleaning roller 22 moves to the set position at the edge of the filter box 2, the limit sensor 24 triggers a signal, and the controller 4 can control the drive motor 231 to stop the cleaning roller 22 from moving laterally or to move in the opposite direction, thereby effectively preventing the cleaning roller 22 from colliding with the inner wall of the filter box 2 and ensuring long-term stable operation of the equipment. This intelligent control method improves filtration efficiency and reduces manual maintenance costs.

[0029] Combination Figure 9 As shown, the bottom of the filter box 2 is connected to the interior of the water storage tank 1. Inside the water storage tank 1 and directly below the first filter plate 21, a second filter plate 31 is horizontally arranged. The second filter plate 31 can perform a second filtration operation on the water flow after the initial filtration by the first filter plate 21 to remove finer impurities and ensure the purity of the water flow.

[0030] Combination Figure 10As shown, two sets of sliding grooves 321 are symmetrically arranged on both sides of the inner wall of the water storage tank 1. A filter screen 322 is vertically arranged in the center of the interior of the water storage tank 1, with both sides of the filter screen 322 vertically inserted into the sliding grooves 321. This design facilitates the installation and removal of the filter screen 322, making it convenient for regular cleaning or replacement. Furthermore, different pore sizes of the filter screen 322 can be replaced according to actual needs to meet various filtration requirements. A handle 323 is provided on the top of the filter screen 322 for easy access and removal by staff, improving work efficiency.

[0031] Combination Figure 1 As shown, the side wall of the water storage tank 1 is connected to the outlet pipe 13, and a valve 131 is installed on the outlet pipe 13. After the water stored in the water storage tank 1 has undergone multi-layer filtration and reached the usage standard, the operator can control the water flow by operating the valve 131 to recycle the purified water back to the water jet loom. This design enables closed-loop management of water resources, reducing water waste and lowering production costs.

[0032] Combination Figures 1 to 5 As shown, the bottom of the water storage tank 1 is equipped with multiple rollers 11, and a push handle 12 is located on the rear side of the water storage tank 1. By holding the push handle 12 and applying appropriate pushing force, the position of the water storage device can be easily changed by the rolling action of the rollers 11. This design allows the water storage device of this utility model to be moved to a suitable position according to the actual needs of the production site, improving the flexibility and practicality of the equipment.

[0033] Combination Figures 1 to 11 As shown, this utility model proposes a water storage device for a water-jet loom. The device has a filter box 2 at the top of the water storage tank 1. Impurities such as cotton lint are filtered through a built-in first filter plate 21. A drive mechanism 23 provides power to move a cleaning roller 22 laterally, and a brush 221 pushes the impurities to a collection box 25 on one side for further processing. This utility model's water storage device features a multi-layered filtration structure, including a first filter plate 21, a second filter plate 31, and a filter screen 322, effectively solving the problems of easy clogging and poor filtration in traditional water storage devices, ensuring the long-term unobstructed flow of the water outlet pipe 13. This utility model also includes a controller 4 and a limit sensor 24. Intelligent control reduces the frequency of manual intervention, providing a reliable guarantee for the stable operation of the water-jet loom and effectively improving work efficiency.

[0034] Of course, the above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model and should be protected by the present utility model.

Claims

1. A water storage device for a water-jet loom, characterized in that, Includes a water storage tank and a filter box; A filter box is installed on the top of the water storage tank, and a water inlet is opened on the top of the filter box; A first filter plate is horizontally arranged inside the filter box. A cleaning roller is arranged inside the filter box and above the first filter plate. A drive mechanism is arranged at the end of the cleaning roller. The drive mechanism is used to drive the cleaning roller to move laterally relative to the first filter plate. The bottom of the filter box is connected to the interior of the water storage tank, and a second filter plate is horizontally arranged inside the water storage tank and directly below the first filter plate. A filter screen is vertically arranged in the center of the interior of the water storage tank.

2. A water storage device for a water-jet loom according to claim 1, characterized in that, The drive mechanism includes a mounting plate, a drive motor, a drive wheel, a transmission belt, a driven wheel, a guide rail, and a guide block; The cylinder end of the drive motor is connected to the side wall of the filter box, and the output end of the drive motor is fixedly connected to the middle position of the drive wheel. The drive wheel is connected to the driven wheel through a transmission belt, and a clamping block is provided on the transmission belt. The mounting plate is fixedly connected to the inner wall of the filter box, and a guide rail is horizontally arranged on the mounting plate. The guide block is slidably connected to the guide rail. The end of the cleaning roller is connected to the clamping block and the guide block.

3. A water storage device for a water-jet loom according to claim 1, characterized in that, The inner wall of the water storage tank is symmetrically provided with two sets of sliding grooves on both sides, and the filter screen is inserted into the sliding grooves on both sides.

4. A water storage device for a water-jet loom according to claim 3, characterized in that, The filter screen is provided with a handle at the top.

5. A water storage device for a water-jet loom according to claim 1, characterized in that, The filter box has a storage box on its inner wall, and the storage box is lined with fiber felt.

6. A water storage device for a water-jet loom according to claim 1, characterized in that, Limit sensors are installed on the inner wall of the filter box.

7. A water storage device for a water-jet loom according to claim 6, characterized in that, The water storage tank is equipped with a controller, and the control terminals of the drive mechanism and the limit sensor are connected to the controller via signal cables.

8. A water storage device for a water-jet loom according to claim 1, characterized in that, The side wall of the water storage tank is connected to a water outlet pipe, and a valve is installed on the water outlet pipe.

9. A water storage device for a water-jet loom according to claim 1, characterized in that, The bottom of the water storage tank is equipped with multiple rollers.

10. A water storage device for a water-jet loom according to claim 1, characterized in that, A push handle is provided on the rear side of the water storage tank.