A hair online eliminating device

Abstract

The utility model discloses a kind of hair online elimination devices, comprising: wax block and bracket, several the wax block is set on the upper surface of yarn upper layer, bracket, the bracket is located in the rear side of yarn separating reed, and it is set below yarn lower layer, to make yarn and the upper surface of this bracket adhere under the action of the wax block;Wherein, the length of the bracket is greater than the length of the yarn separating reed, its width is greater than the width of the wax block, to make the wax block prevent on this bracket, and make several wax blocks placed on it completely cover the yarn layer along the width direction of the yarn layer. Adopt the hair online elimination device of the utility model, yarn hair can be eliminated online in fabric weaving process, to solve the problem of cloth surface hair and the influence of hair on weaving, improve cloth surface appearance quality and weaving efficiency.

Description

Technical Field

[0001] This utility model relates to the field of textile technology, specifically to an online fuzz removal device for fabric weaving. Background Technology

[0002] Yarn hairiness refers to the fiber ends or loops extending beyond the main body of the yarn. The state of the hairiness directly affects weaving efficiency and fabric quality. When yarn hairiness exceeds 3 mm, during weaving, the yarns easily entangle, causing unclear weaving, obstructed warp movement, and even warp breakage, thus affecting weaving efficiency. Furthermore, excessive hairiness makes draft control difficult, making it easier for the hairiness to be pulled onto the fabric surface, increasing the hairiness on the fabric surface. During knitting, long hairiness easily entangles the knitting needles, causing them to break, not only reducing weaving efficiency but also making the hairiness more prominent on the fabric surface. Singeing cannot completely remove it, resulting in a poor fabric appearance. Therefore, how to eliminate fabric hairiness and improve fabric appearance quality is an urgent problem to be solved. Utility Model Content

[0003] The purpose of this invention is to provide an online fuzz removal device that can remove fuzz online during the fabric weaving process, thereby solving the problem of fabric fuzz in the prior art.

[0004] To achieve the above objectives, this utility model provides an online fuzz removal device, comprising: wax blocks, a plurality of which are disposed on the upper surface of the yarn layer; and a bracket, located behind the reed and below the yarn layer, such that the yarn adheres to the upper surface of the bracket under the action of the wax blocks; wherein the length of the bracket is greater than the length of the reed, and its width is greater than the width of the wax blocks, so that the wax blocks are placed on the bracket and the plurality of wax blocks placed thereon completely cover the yarn layer along the width direction of the yarn layer. This technical solution uses wax blocks to wax the yarn, causing the fuzz to adhere to the yarn body, preventing problems such as unclear weaving or obstructed warp movement caused by long fuzz, thereby not only ensuring weaving efficiency but also improving the fabric appearance quality. In addition, the bracket design prevents the wax block from constantly jumping on the yarn, which would cause uneven waxing and ensure uniform waxing. This lays the foundation for improving fabric quality. At the same time, because the wax block is located on the bracket, it will not be embedded in the yarn due to the wax's softness and low melting point, thus preventing grooves of varying degrees from forming and creating wax marks that cannot be removed in subsequent processes, affecting fabric quality. Furthermore, the bracket-supported wax block will not cause the wax block to jump on the yarn due to yarn movement.

[0005] Furthermore, the wax blocks are in the form of strips, and several of these wax blocks are arranged in a triangular pattern. This arrangement of the wax blocks ensures that all yarns can be waxed, improving the uniformity and completeness of waxing on the yarns.

[0006] Furthermore, the surface of the bracket that contacts the yarn is an inclined surface that matches the direction of the yarn's travel. This design allows the wax block, yarn, and bracket to fit together better, providing a foundation for even waxing and better solving the problems of bounce and wax marks.

[0007] Furthermore, the bracket is a hollow structure with a cross-section of an isosceles trapezoid with an open bottom. The inclined surface formed by the waist of the trapezoid allows the bracket, yarn, and wax to adhere well, resulting in even waxing. Moreover, this bracket structure is simple and easy to manufacture.

[0008] Furthermore, the trapezoidal cross-section of the bracket has a slope of 7:1 to 9:1. This bracket structure can meet the requirements of the yarn running direction, thereby ensuring that the bracket, wax block, and yarn fit well together.

[0009] Furthermore, the edges of the bracket that come into contact with the yarn are all rounded. These rounded corners prevent excessive friction during yarn movement, which could damage the yarn.

[0010] Furthermore, the surface roughness Ra of the bracket is no greater than 0.16 μm. This prevents excessive friction between the bracket and the yarn during operation, protecting the yarn and preventing wear.

[0011] Furthermore, the bracket is formed by bending stainless steel sheet, with its open end folded inward. Using stainless steel sheet for bending to create a bracket that meets the requirements simplifies the process and reduces processing costs.

[0012] This utility model has the following technical effects:

[0013] 1. The fuzz removal device of this utility model applies wax to the yarn during the weaving process, so that the fuzz adheres to the yarn body, preventing problems such as unclear opening or obstruction of warp yarn due to long fuzz. This not only ensures weaving efficiency but also improves the appearance quality of the fabric.

[0014] 2. This utility model, by setting a bracket below the wax block and under the yarn, allows the yarn to adhere to the bracket under the action of the wax block during operation. This enables better waxing of the yarn and prevents the wax block from jumping around on the yarn due to yarn movement. This avoids uneven waxing caused by the wax block constantly jumping around on the yarn, ensuring uniform waxing and laying the foundation for improved fabric quality. Furthermore, because the wax block is located on the bracket, the yarn is not embedded in the wax due to its softness and low melting point, preventing grooves that can form and become wax marks that cannot be removed in subsequent processes, thus affecting fabric quality.

[0015] 3. The wax blocks of this utility model are arranged in a triangular pattern on the upper layer of the yarn, which enables all the yarns to be waxed, improving the uniformity and integrity of the waxing.

[0016] 4. The upper surface of the bracket of this utility model is an inclined surface that matches the direction of yarn running. This structural design allows the bracket, yarn and wax to fit well together, resulting in even waxing and avoiding the problem of uneven grooves and wax marks caused by the yarn being embedded in the wax.

[0017] 5. The bracket of this utility model is formed by bending stainless steel plate. Because the surface roughness of stainless steel plate can reach mirror level, the surface roughness requirement can be met without secondary processing. The processing method is simple, the material is readily available, and the processing cost is low.

[0018] 6. In summary, this utility model's fuzz removal device has a simple structure, reasonable design, and is easy to manufacture. It can remove fuzz from yarns online during the fabric weaving process, thereby solving the problem of fabric fuzz and its impact on weaving, improving fabric appearance quality and weaving efficiency. Furthermore, the combination of wax blocks and brackets allows for easy and low-cost online fuzz removal, eliminating the need for secondary fuzz removal using other equipment or manual labor. The fuzz removal method is simple, easy to implement, and highly practical. Moreover, it only requires modification of existing equipment, eliminating the need to purchase new equipment, thus reducing production costs for textile enterprises and improving their economic benefits. Attached Figure Description

[0019] The accompanying drawings, which form part of this specification and serve to further illustrate the preferred embodiments of the present invention, and together with the specification, serve to explain the principles of the present invention. In the drawings:

[0020] Figure 1 This is a top view schematic diagram of the novel online feather removal device;

[0021] Figure 2 This is a side view schematic diagram of the novel online feather removal device.

[0022] The labels in the diagram represent the following: 1. Yarn divider, 2. Wax block, 3. Support, 4. Yarn, 5. Pressing roller, 6. Hem. Detailed Implementation

[0023] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered by the claims.

[0024] See Figure 1 During fabric weaving, yarn 4 passes through the yarn separating reed 1 and the pressing roller 5 to change direction before entering the next process. In application, the online fuzz elimination device of this utility model is set on the rear side of the yarn separating reed 1.

[0025] Example: Figure 1 and 2The online fuzz removal device of this embodiment includes wax blocks 2 and a bracket 3. Several wax blocks 2 are disposed on the upper surface of the upper layer of yarn 4. The bracket 3 is located behind the reed 1 and below the lower layer of yarn 4, so that the yarn 4 adheres to the upper surface of the bracket 3 under the action of the wax blocks 2. In practice, the bracket 3 is mounted on the frame of a warp and weft machine or a loom, and the wax blocks 2 are placed on the bracket 3 to wax the yarn 4, causing the fuzz to adhere to the yarn body. The length of the bracket 3 is greater than the length of the reed 1, and its width is greater than the width of the wax blocks 2, so that the wax blocks 2 placed on the bracket 3 completely cover the yarn 4 layer along its width direction. In this embodiment, wax block 2 is used to wax the yarn 4, causing the fuzz to adhere to the main body of the yarn 4. This prevents problems such as unclear weaving or obstruction of warp yarn movement caused by long fuzz, thus ensuring weaving efficiency and improving the appearance quality of the fabric. Furthermore, the bracket 3 prevents the wax block 2 from constantly bouncing on the yarn 4 during operation. Because wax is soft and has a low melting point, the yarn 4 can become embedded in the wax, forming grooves of varying degrees. These grooves can then become wax marks that cannot be removed in subsequent processes, affecting the fabric quality.

[0026] In this embodiment, see Figure 1 The wax block 2 is a strip cut from a wax plate. Several of these wax blocks 2 are arranged in a triangular pattern. The triangular arrangement of the wax blocks ensures that the edges of each adjacent wax block 2 overlap, thereby ensuring that all the yarns 4 can be waxed, improving the uniformity and completeness of waxing the yarns 4.

[0027] In this embodiment, the surface of the bracket 3 that contacts the yarn 4 is an inclined surface that matches the direction of travel of the yarn 4. This design allows the wax block 2, yarn 4, and bracket 3 to fit together better, providing a foundation for uniform waxing and better solving the problems of bounce and wax marks. Figure 2 As shown, the bracket 3 in this embodiment has a hollow structure with a cross-section that is an isosceles trapezoid with an open bottom. The specific slope of the trapezoid depends on the actual situation and is not specifically limited here. The preferred slope of the trapezoid is 7:1 to 9:1, and the slope of the cross-section of the bracket 3 in this embodiment is 8:1. This embodiment utilizes the slope formed by the waist of the trapezoid to ensure that the bracket 3, yarn 4, and wax block 2 fit together well, resulting in uniform waxing. Furthermore, the bracket 3 has a simple structure and is easy to manufacture.

[0028] To prevent excessive friction from damaging the yarn 4 during operation, in this embodiment, the surface roughness Ra of the bracket 3 is no greater than 0.16μm, and the edges of the bracket 3 that contact the yarn 4 are all provided with rounded corners.

[0029] In this embodiment, the bracket 3 is formed by bending stainless steel plate, with its open end folded inwards 6. The stainless steel plate has a mirror finish, which is convenient to source and eliminates the need for secondary grinding of its surface, making it easier to process and reducing processing costs. The inward folded edge 6 not only prevents the edge of the bracket from abrading the yarn 4, but also improves the strength of the bracket 3, thereby ensuring the stability of the bracket 3.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An online feather removal device, characterized in that, The fuzz removal device includes: Wax blocks, a plurality of said wax blocks are disposed on the upper surface of the upper layer of the yarn; and A bracket, located behind the yarn reed and positioned below the lower layer of the yarn, so that the yarn adheres to the upper surface of the bracket under the action of the wax block. The bracket is longer than the reed and wider than the wax block, so that when the wax block is placed on the bracket, the wax blocks placed on it completely cover the upper layer of the yarn along the width direction of the upper layer of the yarn.

2. The online feather removal device according to claim 1, characterized in that, The wax blocks are in the form of strips, and several of these wax blocks are arranged in a triangular pattern.

3. The online feather removal device according to claim 1 or 2, characterized in that, The surface of the bracket that contacts the yarn is an inclined surface that matches the direction of the yarn's travel.

4. The online feather removal device according to claim 3, characterized in that, The bracket is a hollow structure with a cross-section that is an isosceles trapezoid with an open bottom.

5. The online feather removal device according to claim 4, characterized in that, The slope of the trapezoidal cross-section of the bracket is 7:1 to 9:

1.

6. The online feather removal device according to claim 4, characterized in that, The edges of the bracket that come into contact with the yarn are all rounded.

7. The online feather removal device according to claim 6, characterized in that, The surface roughness Ra of the bracket is no greater than 0.16 μm.

8. The online feather removal device according to claim 6, characterized in that, The bracket is formed by bending stainless steel plate, with its open end folded inward.

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