A new type of non-woven fabric hot air setting device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUTIAN COUNTY WENZE NONWOVENS CO LTD
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-07
AI Technical Summary
本公司申请号为202223218704.5的专利公开了一种无纺布热风定型装置,包括外壳,外壳内设置有第一隔板,还包括外壁透风且一端为开口的上圆网滚筒和下圆网滚筒,两者设置有开口的一端分别与第一隔板转动连接,另一端分别与外壳转动连接且分别与两个第一电机传动连接,上圆网滚筒和下圆网滚筒开口的一端内部分别设置有风扇叶,两个风扇叶分别与两个第二电机的转轴连接,上圆网滚筒和下圆网滚筒的外部分别设置有透风的加热器,外壳两侧的中部分别设置有进料口和出料口,下圆网滚筒上部靠近进料口的一侧设置有进布辊,上圆网滚筒下部靠近出料口的一侧设置有出布辊,其在加热路程与现有技术相同的情况下长度可以做的较短,但是其风扇叶位于圆网滚筒的一端,导致圆网滚筒远离风扇叶的一端其透过筒壁进入筒内的风量比靠近风扇叶的一端小很多,从而导致两端的无纺布定型效果差别较大
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Figure CN224605199U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nonwoven fabric production technology, and in particular to a novel hot air setting device for nonwoven fabric. Background Technology
[0002] Nonwoven fabrics require hot air setting during production. Our patent application number 202223218704.5 discloses a nonwoven fabric hot air setting device, including a housing with a first partition inside. It also includes an upper and lower circular mesh roller with open ends and ventilated outer walls. The open ends of both rollers are rotatably connected to the first partition, and their other ends are rotatably connected to the housing and respectively driven by two first motors. Fan blades are respectively installed inside the open ends of the upper and lower circular mesh rollers, and the two fan blades are respectively connected to the shafts of two second motors. The lower cylinder drum is equipped with a ventilated heater on its exterior. The middle of both sides of the outer shell is provided with a feed port and a discharge port, respectively. A feed roller is provided on the upper part of the lower cylinder drum near the feed port, and a discharge roller is provided on the lower part of the upper cylinder drum near the discharge port. The length of the roller can be made shorter while maintaining the same heating path as existing technology. However, the fan blade is located at one end of the cylinder drum, which results in a much smaller air volume entering the drum through the drum wall at the end of the cylinder drum away from the fan blade compared to the end near the fan blade. This leads to a significant difference in the nonwoven fabric setting effect at both ends. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a novel hot air setting device for nonwoven fabrics, addressing the aforementioned technical deficiencies.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a novel non-woven fabric hot air setting device, including a shell, an upper circular mesh roller and a lower circular mesh roller with an opening at one end respectively rotatably connected to a partition provided inside the shell, and the other end respectively rotatably connected to the shell and respectively driven by two first motors, a fan blade driven by a second motor is provided inside the opening of the upper and lower circular mesh rollers, a heater is provided on the outside of the upper and lower circular mesh rollers, a feed port and a discharge port are provided on both sides of the shell, a feed roller is provided on the upper part of the lower circular mesh roller near the feed port, a discharge roller is provided on the lower part of the upper circular mesh roller near the discharge port, a wind hood is provided on the outside of the heater, one end of the wind hood is connected to a ventilation port on the partition, and the other end is provided with an air blowing port.
[0005] To further optimize this technical solution, baffles are provided on both sides of the wind shield cylinder.
[0006] To further optimize this technical solution, the wind hood outside the lower circular mesh roller gradually moves away from the lower circular mesh roller in the direction from approaching to moving away from the ventilation opening, and the wind hood outside the upper circular mesh roller gradually moves away from the upper circular mesh roller in the direction from approaching to moving away from the ventilation opening.
[0007] To further optimize this technical solution, an insulation layer is provided on the outside of the outer shell.
[0008] Compared with the prior art, the present invention has the following advantages: the heater is provided with a wind hood, one end of which is connected to the ventilation port on the partition, and the other end is provided with a blower. The air blown out of the blower can improve the heat setting effect of the non-woven fabric at the end away from the fan blade. Attached Figure Description
[0009] Figure 1 This is a longitudinal sectional view of a novel hot air setting device for nonwoven fabrics.
[0010] Figure 2 This is a cross-sectional view of a novel hot air setting device for nonwoven fabrics.
[0011] In the diagram: 1. Outer shell; 2. Insulation layer; 3. Feed inlet; 4. Feed roller; 5. Lower circular screen roller; 6. Heater; 7. Baffle; 8. Fan hood; 9. Feed roller; 10. Feed outlet; 11. Upper circular screen roller; 12. First motor; 13. Fan blade; 14. Second motor; 15. Partition; 16. Ventilation opening; 17. Air outlet. Detailed Implementation
[0012] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0013] Detailed implementation method: combined with Figure 1-2As shown, a novel nonwoven fabric hot air setting device includes a housing 1, an upper circular mesh roller 11, and a lower circular mesh roller 5 (both preferably made of perforated plates with breathable walls). One end of each roller has an opening and is rotatably connected to a partition 15 inside the housing 1; the other end is rotatably connected to the housing 1 and is driven by two first motors 12. Fan blades 13, driven by second motors 14, are respectively installed inside the openings of the upper and lower circular mesh rollers 11 and 5. Heaters 6 are respectively installed on the exterior of the upper and lower circular mesh rollers 11 and 5. The heaters 6 are breathable and extend in an arc shape in cross-section. The heater 6 outside the upper circular mesh roller 11 is coaxial with it, and its arc-shaped opening faces downwards. The heater outside the lower circular mesh roller 5... 6 is coaxial with it and the opening of the heater 6 in the arc-shaped extension shape faces upward. The two sides of the outer shell 1 are respectively provided with a feed port 3 and a discharge port 10. The upper part of the lower circular mesh roller 5 is provided with a cloth feeding roller 4 near the feed port 3. The two ends of the cloth feeding roller 4 are rotatably connected to the outer shell 1 and the partition plate 15 respectively. The lower part of the upper circular mesh roller 11 is provided with a cloth discharging roller 9 near the discharge port 10. The two ends of the cloth discharging roller 9 are rotatably connected to the outer shell 1 and the partition plate 15 respectively. The heater 6 is provided with a wind hood 8. The inside of the wind hood 8 is a cavity. One end of the wind hood 8 is connected to the ventilation port 16 on the partition plate 15, and the other end is provided with a blower 17. The blower 17 is located at the end of the upper circular mesh roller 11 or the lower circular mesh roller 5 away from the partition plate 15. The blower 17 can blow air towards the heater 6 at an angle. The air blown out of the air outlet 17 can improve the heat setting effect of the nonwoven fabric at the end away from the fan blade 13, thereby reducing the difference in the heat setting effect of the nonwoven fabric at both ends of the rotary drum.
[0014] Furthermore, baffles 7 are provided on both sides of the air hood 8. The baffles 7 extend in the direction of the heater 6 and the distance between them and the heater 6 is small, which can reduce the leakage of airflow to a certain extent, so that most of the airflow passes through the heater 6 and is blown onto the non-woven fabric outside the circular mesh roller.
[0015] Furthermore, the wind shield 8 outside the lower circular mesh roller 5 gradually moves away from the lower circular mesh roller 5 in the direction from near to far from the ventilation opening 16, and the wind shield 8 outside the upper circular mesh roller 11 gradually moves away from the upper circular mesh roller 11 in the direction from near to far from the ventilation opening 16, so that the air pressure blown out by the air outlet 17 is greater at the end of the circular mesh roller away from the ventilation opening 16 than at the end of the circular mesh roller near the ventilation opening 16, thereby further improving the heat setting effect of the nonwoven fabric at the end away from the fan blade 13.
[0016] Furthermore, an insulation layer 2 is provided on the outside of the outer shell 1.
[0017] In use, as with existing technology, the nonwoven fabric enters the interior of the outer casing 1 through the feed port 3, then passes over the feed roller 4 from above and passes down below the lower circular mesh roller 5 from its right side, then passes up from the right side of the lower circular mesh roller 5 and then to the left from the left side of the upper circular mesh roller 11, passing over the upper part of the upper circular mesh roller 11, then passes down from the right side of the upper circular mesh roller 11 from below the output roller 9, and then extends to the right from the output port 10. Heater 6 heats the gas, and fan blade 13 rotates to discharge the gas inside the two circular mesh rollers to the right. At the same time, external gas is drawn into the circular mesh rollers through the outer wall of the rollers and the non-woven fabric outside the outer wall. The gas between the right side of partition 15 and the outer shell 1 enters the wind hood cylinder 8 through vent 16 and is blown out through air outlet 17. The air blown out through air outlet 17 passes through heater 6, non-woven fabric and the cylinder wall of the circular mesh rollers and enters the inside of the rollers for circulation. At the same time, the two circular mesh rollers rotate continuously to move the non-woven fabric. During this process, the non-woven fabric is heated, and the bonding material in it melts, bonding the fibers in the non-woven fabric together.
[0018] The specific embodiments described above do not constitute a limitation of this utility model. Any modifications, equivalent substitutions, or improvements made to the above embodiments should be included within the protection scope of this utility model.
Claims
1. A novel nonwoven fabric hot air setting device, comprising a housing (1), an upper circular mesh roller (11) and a lower circular mesh roller (5) having an opening at one end respectively rotatably connected to a partition (15) provided inside the housing (1), and the other end respectively rotatably connected to the housing (1) and respectively driven by two first motors (12), wherein a fan blade (13) driven by a second motor (14) is provided inside the opening of the upper circular mesh roller (11) and the lower circular mesh roller (5), and a heater (6) is provided on the outside of the upper circular mesh roller (11) and the lower circular mesh roller (5), wherein a feed port (3) and a discharge port (10) are provided on both sides of the housing (1), a feed roller (4) is provided on the upper part of the lower circular mesh roller (5) near the feed port (3), and a discharge roller (9) is provided on the lower part of the upper circular mesh roller (11) near the discharge port (10), characterized in that: The heater (6) is provided with a hood (8) on the outside. One end of the hood (8) is connected to the vent (16) on the partition (15), and the other end is provided with a blower (17).
2. The novel nonwoven fabric hot air setting device according to claim 1, characterized in that: Both sides of the wind shield (8) are provided with baffles (7).
3. The novel nonwoven fabric hot air setting device according to claim 1, characterized in that: The wind hood (8) outside the lower circular mesh roller (5) gradually moves away from the lower circular mesh roller (5) in the direction from approaching to moving away from the vent (16), and the wind hood (8) outside the upper circular mesh roller (11) gradually moves away from the upper circular mesh roller (11) in the direction from approaching to moving away from the vent (16).
4. A novel nonwoven fabric hot air setting device according to any one of claims 1-3, characterized in that: The outer shell (1) is provided with a heat insulation layer (2).
Citation Information
Patent Citations
Non-woven fabric hot air sizing device
CN218666739U