Adjustable nozzle structure and dyeing machine

CN224605229UActive Publication Date: 2026-08-07WUXI TONGHUA DYEING & FINISHING MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI TONGHUA DYEING & FINISHING MACHINERY CO LTD
Filing Date
2025-09-17
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]本申请的目的在于提供一种可调节喷嘴结构,以解决现有技术中喷嘴的流量无法灵活调节的问题;另外,本申请的目的还在于提供一种包括该可调节喷嘴结构的染色机

Benefits of technology

[0023]1)通过在外筒内同轴设置套接的第一喷液环和若干个第二喷液环,并通过支撑组件对相对应的喷液孔进行调节,确保喷液孔的喷液量均匀且可调的情况下,提供一种可调节的多喷嘴结构,进一步提高了喷液量调节的灵活性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides an adjustable nozzle structure and a dyeing machine. The adjustable nozzle structure comprises at least one set of supporting components and coaxially arranged outer cylinders, supports, first liquid spraying rings and a plurality of second liquid spraying rings. The supports are arranged in the outer cylinders, and the first liquid spraying rings and the plurality of second liquid spraying rings are arranged on the supports. The first liquid spraying rings and the second liquid spraying rings are all arranged in a conical structure with the upper part being larger and the lower part being smaller. The plurality of second liquid spraying rings are sequentially sleeved and arranged. The uppermost second liquid spraying ring is sleeved on the first liquid spraying ring. The annular liquid spraying holes are formed between the first liquid spraying ring and the second liquid spraying ring and / or between at least two adjacent second liquid spraying rings. The supporting components support the upper first liquid spraying ring or the upper second liquid spraying ring at the liquid spraying holes, so that the size of the liquid spraying holes is adjusted by changing the supporting height, the liquid spraying amount of the liquid spraying holes is ensured to be uniform and adjustable, an adjustable multi-nozzle structure is provided, and the flexibility of the liquid spraying amount adjustment is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of dyeing equipment technology, and in particular to an adjustable nozzle structure and a dyeing machine. Background Technology

[0002] With the vigorous development of the economy and the continuous improvement of science and technology, dyeing and printing equipment is also developing rapidly, placing higher demands on the dyeing quality and efficiency of fabrics. A common and important step in the dyeing process of a dyeing machine is to spray dye onto the fabric surface using a spraying assembly, allowing the fabric to undergo initial dyeing as it passes through the dyeing channel.

[0003] However, current liquid spraying components typically use a fixed flow nozzle structure, and the flow rate of the sprayed liquid cannot be flexibly adjusted according to the type, thickness, or dyeing requirements of the fabric. This often results in insufficient or excessive liquid spraying when dyeing fabrics of different weights or fabric structures, leading to poor compatibility and difficulty in adapting to the dyeing needs of multiple types of fabrics, thus limiting the applicability and flexibility of the equipment. Utility Model Content

[0004] The purpose of this application is to provide an adjustable nozzle structure to solve the problem that the flow rate of the nozzle in the prior art cannot be flexibly adjusted; in addition, the purpose of this application is to provide a dyeing machine including the adjustable nozzle structure.

[0005] To achieve this objective, the following technical solution is adopted in this application:

[0006] This application provides an adjustable nozzle structure, which includes at least one set of support components and a coaxially arranged outer cylinder, bracket, first spray ring, and several second spray rings, wherein:

[0007] The bracket is set inside the outer cylinder and has an installation channel along its own axial direction. The first spray ring and several second spray rings are coaxially set in the installation channel. The first spray ring is connected to the top of the bracket. Both the first spray ring and the second spray ring are set as a conical structure with a larger top and a smaller bottom.

[0008] A plurality of second spray rings are sequentially sleeved in a vertical direction. The diameter of the top end of the second spray ring is larger than the diameter of the bottom end of the first spray ring. The uppermost second spray ring is sleeved on the first spray ring. The first spray ring and the plurality of second spray rings form a dyeing channel extending along its own axis. An annular spray hole is formed between the first spray ring and the second spray ring and / or between at least two adjacent second spray rings. A support assembly is provided at the spray hole. The support assembly is configured to support the first spray ring or the second spray ring above the spray hole so as to adjust the size of the spray hole by changing the support height.

[0009] The outer cylinder is equipped with a liquid supply port. After the dye liquor enters the outer cylinder through the liquid supply port, it is sprayed onto the fabric in the dyeing channel through the spray hole.

[0010] Optionally, when the second spray ring is sleeved on the first spray ring, it can be fitted together, and the diameter of the bottom of the first spray ring is the same as the diameter of the bottom of the second spray ring.

[0011] Optionally, the support assembly includes several support members, which are detachably arranged circumferentially on the first and / or second spray rings at the spray holes. The support members are provided with inclined support surfaces that abut against adjacent first and / or second spray rings.

[0012] Optionally, the tilt angle of the support surface is the same as the side tilt angle of the first spray ring.

[0013] Optionally, the support members are evenly arranged along the circumferential direction on the second spray ring located below the spray hole.

[0014] Optionally, the support member is configured as a "U"-shaped structure, comprising a first support rod, a second support rod, and a connecting rod, wherein:

[0015] The connecting rod is connected to the first support rod and the second support rod at its two ends along its length. The connecting rod is provided with a support surface along its length. The second spray ring is provided with several mounting holes. The first support rod and the second support rod are respectively detachably installed in the corresponding mounting holes.

[0016] Optionally, the installation depth of the first and second support rods in the mounting holes can be adjusted or different specifications of support components can be replaced to adjust the distance between the support surface and the inner wall of the corresponding second spray ring.

[0017] Optionally, the bracket includes a first mounting ring, a second mounting ring, a third mounting ring, a fourth mounting ring, and several connectors, wherein:

[0018] The first mounting ring and the second mounting ring are coaxially arranged, and a number of connectors are evenly arranged around the axis of the first mounting ring in the circumferential direction. Each connector is connected to the first mounting ring and the second mounting ring at both ends along its own length direction.

[0019] A third mounting ring is fixedly installed at the top of the first spray ring, and the third mounting ring is screwed to the first mounting ring. A fourth mounting ring is sleeved on the outer wall of the bottommost second spray ring, and the fourth mounting ring is screwed to the second mounting ring.

[0020] Optionally, the adjustable nozzle structure also includes a straight cylinder, which is fitted onto the lowermost second spray ring, with the liquid supply port located on one side of the straight cylinder in the horizontal direction; the connecting part is set as a flow divider, which is configured to divert the dye liquid that is about to enter the spray hole in the outer cylinder to avoid swirling.

[0021] A dyeing machine comprising any of the above-described adjustable nozzle structures.

[0022] Compared with the prior art, the adjustable nozzle structure proposed in this application has the following advantages:

[0023] 1) By coaxially setting a first spray ring and several second spray rings inside the outer cylinder, and adjusting the corresponding spray holes through the support assembly, an adjustable multi-nozzle structure is provided to ensure that the spray volume of the spray holes is uniform and adjustable, thereby further improving the flexibility of spray volume adjustment.

[0024] 2) By adjusting the installation depth or replacing the support components with different specifications, it is easy to adjust the distance between the support surface and the inner wall of the corresponding second spray ring, thereby adjusting the size of the spray hole and improving the applicability of the overall structure.

[0025] 3) By setting up a U-shaped support and mounting hole, the structure is not only simple and easy to install, but also has less interference with the flow of dye liquid at the spray hole, which facilitates the rapid passage of dye liquid. Attached Figure Description

[0026] To more clearly illustrate and understand the technical solutions in the embodiments of this application, the accompanying drawings used in the background technology and embodiment descriptions of this application will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this application and these drawings without creative effort.

[0027] Figure 1 This is a cross-sectional view of the adjustable nozzle structure provided in the embodiments of this application;

[0028] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0029] Figure 3 This is a three-dimensional structural diagram of the bracket with an adjustable nozzle structure provided in the embodiments of this application;

[0030] Figure 4 This is a schematic diagram of the assembly structure of the support component for the adjustable nozzle structure provided in the embodiments of this application. Detailed Implementation

[0031] To facilitate understanding of this application, a more complete description of the application will be provided below with reference to the accompanying drawings. Preferred embodiments of the application are shown in the drawings. However, the application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this application. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the specification of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] Please see Figures 1 to 4 As shown in the embodiment of this application, an adjustable nozzle structure includes at least one set of support components 50 and a coaxially arranged outer cylinder 10, bracket 20, first spray ring 30, and a plurality of second spray rings 40, wherein:

[0033] The bracket 20 is set inside the outer cylinder 10 and has an installation channel along its own axial direction. The first spray ring 30 and several second spray rings 40 are coaxially set in the installation channel. The first spray ring 30 is connected to the top of the bracket 20. Both the first spray ring 30 and the second spray ring 40 are set as a conical structure with a larger top and a smaller bottom.

[0034] A plurality of second spray rings 40 are sequentially sleeved in a vertical direction. The diameter of the top end of the second spray ring 40 is larger than the diameter of the bottom end of the first spray ring 30. The uppermost second spray ring 40 is sleeved on the first spray ring 30. The first spray ring 30 and the plurality of second spray rings 40 form a dyeing channel extending along its own axis. An annular spray hole 41 is formed between the first spray ring 30 and the second spray ring 40 and / or between at least two adjacent second spray rings 40. A support assembly 50 is provided at the spray hole 41. The support assembly 50 is configured to support the first spray ring 30 or the second spray ring 40 above the spray hole 41 so as to adjust the size of the spray hole by changing the support height.

[0035] The outer cylinder 10 is provided with a liquid supply port 11. After the dyeing liquid enters the outer cylinder 10 through the liquid supply port 11, it is sprayed onto the fabric in the dyeing channel through the spray hole 41.

[0036] By coaxially arranging a first spray ring 30 and several second spray rings 40 inside the outer cylinder 10, and adjusting the corresponding spray holes 41 through the support assembly 50, an adjustable multi-nozzle structure is provided to ensure that the spray volume of the spray holes 41 is uniform and adjustable, thereby further improving the flexibility of spray volume adjustment.

[0037] In one embodiment, the second spray ring 40 can be fitted onto the first spray ring 30 in a close fit, and the diameter of the bottom of the first spray ring 30 is the same as the diameter of the bottom of the second spray ring 40.

[0038] By setting a first spray ring 30 and a second spray ring 40 that can fit together, it is easy to ensure that the flow rate of the spray holes 41 between the first spray ring 30 and the second spray ring 40 is balanced. By setting the bottom diameter of the first spray ring 30 and the second spray ring 40 to be the same, the smooth movement of the fabric in the dyeing channel is ensured, and the fabric blockage is avoided.

[0039] In one embodiment, the support assembly 50 includes a plurality of support members 51, which are detachably disposed at intervals along the circumferential direction on the first spray ring 30 and / or the second spray ring 40 at the spray hole 41. The support members 51 are provided with inclined support surfaces that abut against adjacent first spray ring 30 and / or second spray ring 40.

[0040] By using spaced support members 51, stable support is provided for the empty space of the spray hole 41 on the one hand, and the flow of dye liquor is facilitated on the other hand, ensuring the stability of the spraying process.

[0041] In one embodiment, the tilt angle of the support surface is the same as the side tilt angle of the first spray ring 30.

[0042] By setting the tilt angle of the support surface to be the same as the tilt angle of the side of the spray ring, it is ensured that the support 51 fits against the outer side of the corresponding support ring, thereby ensuring the stability of the overall structure.

[0043] In one embodiment, the support member 51 is uniformly disposed along the circumferential direction on the second spray ring 40 located below the spray hole 41.

[0044] By uniformly arranging the support members 51 along the axis of rotation and placing them on the lower second spray ring 40, it is possible to ensure that the dye liquor passes evenly through the spray holes 41 in the circumferential direction, while also facilitating the standardized processing of the second spray ring 40, which is beneficial for installation and cost savings.

[0045] In one embodiment, the support member 51 is configured with a "U"-shaped structure, and the support member 51 includes a first support rod 510, a second support rod 511, and a connecting rod 512, wherein:

[0046] The connecting rod 512 is connected to the first support rod 510 and the second support rod 511 at its two ends along its length. The connecting rod 512 is provided with a support surface along its length. The second spray ring 40 is provided with a number of mounting holes 42. The first support rod 510 and the second support rod 511 are respectively detachably installed in the corresponding mounting holes 42.

[0047] Specifically, the first support rod 510 and the second support rod 511 are of the same length.

[0048] Specifically, the connecting rod 512 is set along the direction of the length of the second spray ring 40 itself.

[0049] By setting up a U-shaped support 51 and mounting hole 42, the structure is not only simple and easy to install, but also the interference with the flow of dye liquid at the spray hole 41 is small, which facilitates the rapid passage of dye liquid.

[0050] In one embodiment, the installation depth of the first support rod 510 and the second support rod 511 in the mounting hole 42 can be adjusted or the support member 51 of different specifications can be replaced to adjust the distance between the support surface and the inner wall of the corresponding second spray ring 40.

[0051] Specifically, the lengths of the first support rod 510 and the second support rod 511 of the support members 51 of different specifications are different.

[0052] By adjusting the installation depth or replacing the support component 51 with one of different specifications, it is easy to adjust the distance between the support surface and the inner wall of the corresponding second spray ring 40, thereby adjusting the size of the spray hole 41 and improving the applicability of the overall structure.

[0053] In one embodiment, the bracket 20 includes a first mounting ring 21, a second mounting ring 22, a third mounting ring 23, a fourth mounting ring 24, and a plurality of connectors 25, wherein:

[0054] The first mounting ring 21 and the second mounting ring 22 are coaxially arranged, and a plurality of connectors 25 are evenly arranged around the axis of the first mounting ring 21 in the circumferential direction. Each connector 25 is connected to the first mounting ring 21 and the second mounting ring 22 at both ends along its own length direction.

[0055] A third mounting ring 23 is fixedly installed at the top of the first spray ring 30. The third mounting ring 23 is screwed to the first mounting ring 21. A fourth mounting ring 24 is sleeved on the outer wall of the bottommost second spray ring 40. The fourth mounting ring 24 is screwed to the second mounting ring 22.

[0056] The combination of various mounting rings and several connectors 25 provides a simple and stable support structure.

[0057] In one embodiment, the adjustable nozzle structure further includes a straight cylinder 60, which is fitted onto the lowermost second spray ring 40, and the liquid supply port 11 is located on one side of the straight cylinder 60 in the horizontal direction; the connecting member 25 is configured as a flow divider, which is configured to divert the dye liquid that is about to enter the spray hole 41 in the outer cylinder 10 to avoid swirling.

[0058] By setting a straight cylinder, it is easy to guide the dyed fabric, and by setting the connector 25 as a diverter, it is easy to divert the dye liquor entering the outer cylinder 10, further ensuring that the spray hole 41 sprays out the dye liquor evenly.

[0059] A dyeing machine comprising any of the above-described adjustable nozzle structures.

[0060] The above embodiments merely illustrate the basic principles and characteristics of this application. This application is not limited to the above examples. Various changes and modifications can be made to this application without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.

Claims

1. An adjustable nozzle structure, characterized in that, The adjustable nozzle structure includes at least one set of support components and a coaxially arranged outer cylinder, bracket, first spray ring, and several second spray rings, wherein: The bracket is disposed inside the outer cylinder and has an installation channel along its own axial direction. The first spray ring and several second spray rings are coaxially disposed in the installation channel. The first spray ring is connected to the top of the bracket. Both the first spray ring and the second spray ring are configured as a tapered structure with a larger top and a smaller bottom. A plurality of second spray rings are sequentially sleeved in a vertical direction. The diameter of the top end of the second spray ring is larger than the diameter of the bottom end of the first spray ring. The uppermost second spray ring is sleeved on the first spray ring. The first spray ring and the plurality of second spray rings form a dyeing channel extending along its own axis. An annular spray hole is formed between the first spray ring and the second spray ring and / or between at least two adjacent second spray rings. The support assembly is disposed at the spray hole. The support assembly is configured to support the first spray ring or the second spray ring above the spray hole so as to adjust the size of the spray hole by changing the support height. The outer cylinder is provided with a liquid supply port. After the dye liquid enters the outer cylinder through the liquid supply port, it is sprayed onto the fabric in the dyeing channel through the spray hole.

2. The adjustable nozzle structure according to claim 1, characterized in that, When the second spray ring is sleeved on the first spray ring, it can be fitted together, and the diameter of the bottom of the first spray ring is the same as the diameter of the bottom of the second spray ring.

3. The adjustable nozzle structure according to claim 2, characterized in that, The support assembly includes a plurality of support members, which are detachably arranged circumferentially on the first spray ring and / or the second spray ring at the spray hole. Each support member has an inclined support surface that abuts against the adjacent first spray ring and / or second spray ring.

4. The adjustable nozzle structure according to claim 3, characterized in that, The support members are evenly arranged along the circumferential direction on the second spray ring located below the spray hole.

5. The adjustable nozzle structure according to claim 4, characterized in that, The support member is configured with a "U"-shaped structure, and includes a first support rod, a second support rod, and a connecting rod, wherein: The connecting rod is connected to the first support rod and the second support rod at its two ends along its length. The connecting rod is provided with the support surface along its length. The second spray ring is provided with a plurality of mounting holes. The first support rod and the second support rod are respectively detachably installed in the corresponding mounting holes.

6. The adjustable nozzle structure according to claim 5, characterized in that, The installation depth of the first support rod and the second support rod in the mounting hole is adjustable or the support members of different specifications can be replaced to adjust the distance between the support surface and the inner wall of the corresponding second spray ring.

7. The adjustable nozzle structure according to claim 3, characterized in that, The tilt angle of the support surface is the same as the side tilt angle of the first spray ring.

8. The adjustable nozzle structure according to claim 1, characterized in that, The bracket includes a first mounting ring, a second mounting ring, a third mounting ring, a fourth mounting ring, and several connecting members, wherein: The first mounting ring and the second mounting ring are coaxially arranged, and a plurality of the connecting members are evenly arranged around the axis of the first mounting ring in the circumferential direction. Each of the connecting members is connected to the first mounting ring and the second mounting ring at both ends along its own length direction. A third mounting ring is fixedly provided at the top of the first spray ring, and the third mounting ring is screwed to the first mounting ring. A fourth mounting ring is sleeved on the outer wall of the bottommost second spray ring, and the fourth mounting ring is screwed to the second mounting ring.

9. The adjustable nozzle structure according to claim 8, characterized in that, The adjustable nozzle structure also includes a straight cylinder, which is fitted onto the lowest second spray ring, and the liquid supply port is located on one side of the straight cylinder in the horizontal direction; The connector is configured as a flow divider to divert the dye liquid that is about to enter the spray hole in the outer cylinder, so as to avoid swirling.

10. A dyeing machine, characterized in that, The dyeing machine includes an adjustable nozzle structure as described in any one of claims 1-9.