A composite material dyeing apparatus for webbing production

Abstract

The utility model discloses a kind of composite material dyeing equipment for braid production, comprising: dyeing box, the outer wall of the top of dyeing box is equipped with discharge port and feed port, the inner wall of the bottom of dyeing box is fixedly connected with drain pipe;The utility model relates to braid dyeing technical field, the dyeing box, by the tension adjusting system of screw rod, extruding plate and pressure spring, rotate screw rod, extruding plate can move up and down in sliding slot, the force of extruding pressure spring is adjusted, and pressure spring is applied to support block by pressure, the tension of tension roller to braid can be flexibly adjusted according to braid material and dyeing process requirement, size, by the stirring plate and turbulence hole design of the outer wall annular array of tension roller, in braid dyeing process, with tension roller rotation is carried out to dyeing liquid efficient stirring and disturbance, enhance the full contact of dyeing liquid and braid, avoid the problem that dyeing is not uniform due to pigment precipitation.

Description

Technical Field

[0001] This utility model relates to the field of ribbon dyeing technology, specifically to a composite material dyeing device for ribbon production. Background Technology

[0002] In the field of webbing production, dyeing is a key step that determines the appearance quality and market competitiveness of webbing. Especially for composite material webbing, the performance and appearance requirements are even higher, and the dyeing effect directly affects the product quality and subsequent applications. As the market continues to raise its requirements for the quality and aesthetics of webbing products, traditional webbing dyeing equipment has gradually revealed some shortcomings.

[0003] Traditional dyeing equipment has shortcomings in controlling the tension of the webbing. It is difficult to flexibly adjust the tension according to different materials and dyeing processes. Excessive tension can easily cause the webbing to stretch and deform, damaging its physical properties. Insufficient tension will cause the webbing to loosen and wrinkle, resulting in uneven dyeing and seriously affecting the quality of webbing dyeing and the qualified rate of finished products. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a composite material dyeing device for ribbon production, which solves the problem that traditional dyeing equipment has difficulty in flexibly adjusting the tension of ribbons according to different materials and dyeing processes.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A composite material dyeing device for ribbon production includes: a dyeing box, the outer wall of the top of the dyeing box having a discharge port and a feed port, and a drain pipe fixedly connected to the inner wall of the bottom of the dyeing box; symmetrically formed sliding grooves on the inner wall of the dyeing box, threaded rods symmetrically rotatably connected to the inner wall of the dyeing box, an extrusion plate threadedly connected to the outer wall of the threaded rods, a pressure spring fixedly connected to the bottom of the extrusion plate, a support block slidably connected to the inner wall of the sliding grooves, a tension roller rotatably connected to the outer wall of the support block, an inspection port on the outer wall of the top of the dyeing box, an opening and closing plate rotatably connected to the inner wall of the inspection port, and a support roller rotatably connected to the inner wall of the top of the dyeing box.

[0009] Preferably, the outer wall of the extrusion plate is slidably connected to the inner wall of the chute, and the outer wall of the pressure spring on the side away from the extrusion plate is fixedly connected to the outer wall of the top of the support block. When the threaded rod rotates, the extrusion plate can move up and down in the chute, so that the pressure spring is squeezed and the pressure is applied to the support block through the pressure spring, so that the tension roller maintains appropriate tension.

[0010] Preferably, a stirring plate is fixedly connected to the outer wall of the tension roller, and the outer wall of the stirring plate is provided with turbulence holes.

[0011] Preferably, the stirring plates are arranged in a ring around the center point of the tension roller, and the tension roller is symmetrically arranged below the support roller. When the tension roller rotates, it drives the stirring plates to rotate, stirring the dyeing liquid in the dyeing box. The outer wall of the stirring plates is provided with turbulence holes, which further enhances the disturbance effect on the dyeing liquid and makes the dyeing liquid fully contact the webbing.

[0012] Preferably, guide rollers are symmetrically fixedly connected to the outer wall of the top of the dyeing box, and conveyor rollers are symmetrically fixedly connected to the inner wall of the top of the dyeing box.

[0013] Preferably, the conveying rollers are symmetrically arranged below the discharge port and the inlet port, and the guide rollers are arranged above the discharge port and the inlet port to guide the incoming and outgoing webbing, so that the webbing can smoothly pass through the inlet port into the dyeing box and be output from the discharge port.

[0014] (III) Beneficial Effects

[0015] This invention provides a composite material dyeing device for ribbon production. It has the following advantages:

[0016] (I) This tension roller, through a tension adjustment system consisting of a threaded rod, an extrusion plate, and a pressure spring, allows the extrusion plate to move up and down within the groove by rotating the threaded rod. This adjusts the force exerted on the pressure spring and applies pressure to the support block. The tension of the tension roller on the webbing can be flexibly adjusted according to the webbing material and dyeing process requirements. Appropriate tension not only ensures the uniformity and stability of the dyeing effect but also prevents the webbing from stretching, deforming, or becoming loose and wrinkled during the dyeing process due to improper tension, effectively improving the quality of webbing dyeing and the finished product qualification rate.

[0017] (II) The dyeing box, through the design of the stirring plate and turbulence holes in the annular array on the outer wall of the tension roller, efficiently stirs and disturbs the dyeing liquid as the tension roller rotates during the dyeing process, enhances the full contact between the dyeing liquid and the webbing, accelerates the penetration and adhesion of the dye, and can also effectively avoid the problem of uneven dyeing caused by pigment precipitation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0020] Figure 3 This is a partial cross-sectional structural diagram of the present invention;

[0021] Figure 4 This is a schematic diagram of the dyeing box of this utility model;

[0022] Figure 5 This is a schematic diagram of the tension roller of this utility model.

[0023] In the diagram: 1. Dyeing box; 2. Discharge port; 3. Feed inlet; 4. Drain pipe; 5. Guide roller; 6. Conveyor roller; 11. Slide chute; 12. Threaded rod; 13. Extrusion plate; 14. Pressure spring; 15. Support block; 16. Tension roller; 161. Mixing plate; 162. Turbulence hole; 17. Inspection port; 18. Opening and closing plate; 19. Support roller; Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model provides a technical solution: a composite material dyeing equipment for ribbon production, comprising: a dyeing box 1, with an outlet 2 and an inlet 3 on the outer wall of the top of the dyeing box 1, and a drain pipe 4 fixedly connected to the inner wall of the bottom of the dyeing box 1; symmetrically provided sliding grooves 11 on the inner wall of the dyeing box 1, and symmetrically rotatably connected threaded rods 12 on the inner wall of the dyeing box 1, with an extrusion plate 13 threadedly connected to the outer wall of the threaded rod 12, and a pressure spring 14 fixedly connected to the bottom of the extrusion plate 13; a support block 15 slidably connected to the inner wall of the sliding groove 11, and a tension roller 16 rotatably connected to the outer wall of the support block 15; an inspection port 17 on the outer wall of the top of the dyeing box 1, with an opening and closing plate 18 rotatably connected to the inner wall of the inspection port 17, and a support roller 19 rotatably connected to the inner wall of the top of the dyeing box 1.

[0026] The outer wall of the extrusion plate 13 is slidably connected to the inner wall of the slide groove 11. The outer wall of the pressure spring 14 on the side away from the extrusion plate 13 is fixedly connected to the outer wall of the top of the support block 15. When the threaded rod 12 rotates, the extrusion plate 13 can move up and down in the slide groove 11, so that the pressure spring 14 is squeezed and the pressure is applied to the support block 15 through the pressure spring 14, so that the tension roller 16 maintains appropriate tension.

[0027] A stirring plate 161 is fixedly connected to the outer wall of the tension roller 16, and a turbulence hole 162 is provided on the outer wall of the stirring plate 161.

[0028] The stirring plates 161 are arranged in a ring around the center point of the tension rollers 16. The tension rollers 16 are symmetrically arranged below the support rollers 19. When the tension rollers 16 rotate, they drive the stirring plates 161 to rotate, stirring the dyeing liquid in the dyeing box 1. The outer wall of the stirring plates 161 is provided with turbulence holes 162, which further enhances the disturbance effect on the dyeing liquid and makes the dyeing liquid fully contact the webbing.

[0029] Guide rollers 5 are symmetrically fixedly connected to the outer wall of the top of dyeing box 1, and conveyor rollers 6 are symmetrically fixedly connected to the inner wall of the top of dyeing box 1.

[0030] The conveyor rollers 6 are symmetrically arranged below the discharge port 2 and the inlet port 3, and the guide rollers 5 are arranged above the discharge port 2 and the inlet port 3. They are used to guide the webbing entering and exiting the material, so that the webbing can smoothly pass through the inlet port 3 into the dyeing box 1 and exit from the discharge port 2.

[0031] In use, the dyeing box 1 is equipped with an inlet 3 and an outlet 2 at the top. The webbing enters the dyeing box 1 through the inlet 3 and is discharged from the outlet 2 after dyeing. The guide rollers 5 are symmetrically arranged at the top of the dyeing box 1 to guide the webbing in and out, so that the webbing can smoothly enter the dyeing box 1 through the inlet 3 and be discharged from the outlet 2. The guide rollers 5 are arranged above the outlet 2 and the inlet 3, and together with the conveyor rollers 6 symmetrically fixedly connected to the inner wall of the top of the dyeing box 1, they together ensure that the webbing can maintain a stable running state during the feeding and discharging process, and prevent the webbing from deviating or twisting.

[0032] Dyeing pigment is poured into the dyeing box 1 through the inspection port 17. First, the webbing enters the dyeing box 1 through the conveyor roller 6 at the feed port 3, then passes under the tension roller 16 on one side, then passes over the support roller 19, and finally passes under the tension roller 16 on the other side. It is then sent out from the discharge port 2 through the conveyor roller 6 at the discharge port 2. Then, the drive motor outside the conveyor roller 6 is started to drive the webbing to move inside the dyeing box 1 to carry out the dyeing operation.

[0033] In the ribbon dyeing process, the tension roller 16 plays an important role. The extrusion plate 13 applies pressure to the support block 15 through the pressure spring 14, which in turn generates tension on the tension roller 16, so that the tension roller 16 maintains a suitable tension on the ribbon. When it is necessary to adjust the tension, the threaded rod 12 can be rotated. When the threaded rod 12 rotates, the extrusion plate 13 can move up and down in the slide groove 11, so that the pressure spring 14 is squeezed by adjusting the force, and the pressure spring 14 applies pressure to the support block 15, so that the tension roller 16 maintains a suitable tension, ensuring the uniformity and stability of the dyeing effect.

[0034] A stirring plate 161 is fixedly connected to the outer wall of the tension roller 16. The stirring plate 161 is arranged in a ring array along the central point of the tension roller 16. During the dyeing process of the webbing, the tension roller 16 rotates, which drives the stirring plate 161 to rotate and stir the dyeing liquid in the dyeing box 1. The outer wall of the stirring plate 161 is provided with turbulence holes 162, which further enhances the disturbance effect on the dyeing liquid, so that the dyeing liquid and the webbing are in full contact, thereby improving the dyeing efficiency and quality.

[0035] The outer wall of the top of the dyeing box 1 is provided with an inspection port 17. The inner wall of the inspection port 17 is rotatably connected with an opening and closing plate 18. When the equipment needs to be inspected and maintained or dyed, the opening and closing plate 18 can be opened to facilitate the operation of the staff. The drain pipe 4 facilitates the replacement of dyed materials.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A composite material dyeing device for ribbon production, characterized in that, include: The dyeing box (1) has an outlet (2) and an inlet (3) on the outer wall of the top of the dyeing box (1), and a drain pipe (4) is fixedly connected to the inner wall of the bottom of the dyeing box (1). The dyeing box (1) has symmetrically provided grooves (11) on its inner wall. The inner wall of the dyeing box (1) is symmetrically rotatably connected to threaded rods (12). The outer wall of the threaded rods (12) is threadedly connected to an extrusion plate (13). The bottom of the extrusion plate (13) is fixedly connected to a pressure spring (14). The inner wall of the grooves (11) is slidably connected to a support block (15). The outer wall of the support block (15) is rotatably connected to a tension roller (16). The outer wall of the top of the dyeing box (1) has an inspection port (17). The inner wall of the inspection port (17) is rotatably connected to an opening and closing plate (18). The inner wall of the top of the dyeing box (1) is rotatably connected to a support roller (19).

2. The composite material dyeing equipment for ribbon production according to claim 1, characterized in that: The outer wall of the extrusion plate (13) is slidably connected to the inner wall of the slide groove (11), and the outer wall of the pressure spring (14) on the side away from the extrusion plate (13) is fixedly connected to the outer wall of the top of the support block (15).

3. The composite material dyeing equipment for ribbon production according to claim 1, characterized in that: A stirring plate (161) is fixedly connected to the outer wall of the tension roller (16), and the outer wall of the stirring plate (161) is provided with turbulence holes (162).

4. A composite material dyeing device for ribbon production according to claim 3, characterized in that: The stirring plates (161) are arranged in a ring around the center point of the tension roller (16), and the tension roller (16) is symmetrically arranged below the support roller (19).

5. A composite material dyeing device for ribbon production according to claim 1, characterized in that: The outer wall of the top of the dyeing box (1) is symmetrically fixed with guide rollers (5), and the inner wall of the top of the dyeing box (1) is symmetrically fixed with conveying rollers (6).

6. A composite material dyeing device for ribbon production according to claim 5, characterized in that: The conveying rollers (6) are symmetrically arranged below the discharge port (2) and the inlet port (3), and the guide rollers (5) are arranged above the discharge port (2) and the inlet port (3).

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