Fabric wrinkle removing device for fabric processing

Abstract

The utility model discloses a fabric wrinkle removing device for fabric processing, including bottom plate, the top surface of bottom plate is fixedly installed with top plate through support rod, the top surface of top plate is fixed with top cover, the both sides of top cover are established with inlet and discharge gate respectively, the inside of top cover is provided baffle, and baffle divides top cover inside portion into ironing chamber and drying chamber, the inside fixed of ironing chamber has two air cylinders of up and down, in the utility model, set up top cover, ironing chamber, two air cylinders, elastic connecting component, two ironing board, water tank, electric heater and steam pipe, the steam that electric heater is heated to the water inside water tank enters two ironing board, is driven two ironing board to each other by two air cylinders and is pressed to fabric, and the steam is discharged from the steam exhaust hole on ironing board, and then the two sides of fabric are pressed and ironed flat simultaneously by two ironing board, and the area of fabric that is ironed is larger, thereby improves the effect that fabric removes wrinkles.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to a fabric wrinkle removal device for fabric processing. Background Technology

[0002] Wrinkles are easily generated during fabric processing, affecting finished product quality and production efficiency. Traditional wrinkle removal methods mainly rely on manual ironing or mechanical finishing, which suffer from low efficiency, high energy consumption, and limited applicability. With the textile industry's increasing demand for high-quality fabrics, efficient, energy-saving, and automated wrinkle removal technologies are becoming a development trend. Modern wrinkle removal equipment often employs technologies such as steam jetting, hot rollers, or ultrasonic waves, optimizing temperature, pressure, and tension control to improve wrinkle removal effects; however, further optimization of equipment structure and process adaptability is still needed.

[0003] A search revealed that patent CN222961775U discloses a fabric wrinkle removal device for fabric processing. The device consists of a perforated roller, a water tank, and a heating block. The heating block heats the water in the water tank, and the resulting steam is introduced into the perforated roller through a vent pipe. The steam, in conjunction with the rotating roller and the perforated roller, irons the fabric, improving the wrinkle removal effect. Simultaneously, after the fabric enters the operating chamber, the heating block evaporates the water stains on the fabric, further enhancing the wrinkle removal effect.

[0004] However, the above-mentioned device has the following drawbacks: Firstly, the steam is only sprayed in one direction from inside the perforated roller through the mesh onto the fabric, only treating the side in contact with the roller. The other side of the fabric cannot receive effective steam ironing, resulting in asymmetrical and incomplete wrinkle removal. Secondly, the contact area between the perforated roller and the fabric is too small, leading to poor ironing results. Thirdly, drying relies solely on the heat emitted by the heating block to "bathe" the fabric on the belt. The hot air flow is disorganized, and the humid air cannot be expelled in time, resulting in slow drying speed, high energy consumption, and potential uneven heating of the fabric. Therefore, further improvements are needed. To this end, we propose a fabric wrinkle removal device for fabric processing. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a fabric wrinkle removal device for fabric processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a fabric wrinkle removal device for fabric processing, comprising a base plate, a top plate fixedly installed on the upper surface of the base plate by a support rod, a top cover fixed on the upper surface of the top plate, an inlet and an outlet respectively opened on both sides of the top cover, and a partition is provided inside the top cover, which divides the inside of the top cover into an ironing chamber and a drying chamber.

[0007] The ironing chamber is equipped with two cylinders, one above the other. The telescopic ends of the two cylinders are fixedly connected to elastic connecting components, and the other end of the elastic connecting components is fixed to an ironing board. The ironing board has a hollow interior and an arc-shaped bend on the side near the feed inlet. Several steam vents are provided on the bend of the ironing board.

[0008] A water tank is installed on the upper surface of the base plate, and an electric heater is installed inside the water tank. A steam pipe is installed on the top of the water tank. Steam inlet hoses are fixed to the side walls of both ironing boards and are connected to the steam pipe. A hot air assembly is connected between the top wall of the water tank and the side wall of the drying chamber. A control cabinet is installed on the upper surface of the base plate.

[0009] Furthermore, the elastic connection assembly includes a square tube fixedly connected to the telescopic end of the cylinder, a spring fixed inside the square tube, and a square rod fixed to the other end of the spring. The square rod is slidably connected to the square tube, and the other end of the square rod is fixedly connected to the corresponding ironing board.

[0010] Furthermore, the drying chamber is rotatably connected with two rows of guide rollers, one above the other.

[0011] Furthermore, a water supply pipe is installed on the top of the water tank and is connected to a tap water pipe. A solenoid valve is installed in the middle of the water supply pipe and is electrically connected to the control cabinet.

[0012] Furthermore, the hot air assembly includes a fan hood and several heat-conducting plates. The fan hood is fixed to the upper surface of the water tank, and the several heat-conducting plates penetrate the top wall of the water tank. The top of the heat-conducting plates is located inside the fan hood. A fan is fixed to one side of the fan hood, and an air supply pipe is connected between the other side of the fan hood and the side wall of the drying chamber.

[0013] Furthermore, an exhaust vent is provided on the side of the drying chamber away from the air supply pipe.

[0014] The beneficial effects of this utility model are:

[0015] 1. In use, this utility model is equipped with a top cover, an ironing chamber, two cylinders, an elastic connecting component, two ironing boards, a water tank, an electric heater, and a steam pipe. The electric heater heats the water in the water tank to generate steam, which enters the two ironing boards. The two cylinders drive the two ironing boards to come together and squeeze the fabric. The steam is discharged from the steam vents on the ironing boards. The two ironing boards then simultaneously squeeze and iron both sides of the fabric, resulting in a larger area of ​​the fabric being ironed, thereby improving the wrinkle removal effect.

[0016] 2. When in use, this utility model is equipped with a top cover, a drying chamber, a water tank, and an air supply component. The air supply component uses the high temperature of the water tank to heat the air, and then blows the heated air into the drying chamber to air dry the fabric, thereby drying the small amount of steam moisture contained in the fabric. No additional heat source is required for drying the fabric, and the drying effect is better. Attached Figure Description

[0017] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of the entire utility model;

[0019] Figure 2 This is an overall sectional view of the present invention;

[0020] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 For the present utility model Figure 2 Enlarged view at point B in the middle;

[0022] Figure 5 This is a side view of the air supply duct of this utility model.

[0023] The attached figures are labeled as follows:

[0024] 1. Base plate; 2. Top plate; 3. Top cover; 31. Feed inlet; 32. Discharge outlet; 33. Ironing chamber; 34. Drying chamber; 35. Exhaust vent; 4. Cylinder; 5. Flexible connecting assembly; 51. Square tube; 52. Spring; 53. Square rod; 6. Ironing board; 61. Steam vent; 7. Steam inlet hose; 8. Guide roller; 9. Water tank; 10. Electric heater; 11. Steam pipe; 12. Water supply pipe; 13. Hot air assembly; 131. Air hood; 132. Heat conduction plate; 133. Fan; 134. Air supply pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1-5 As shown, a fabric wrinkle removal device for fabric processing is disclosed, including a base plate 1, a top plate 2 fixedly installed on the upper surface of the base plate 1 by a support rod, a top cover 3 fixed on the upper surface of the top plate 2, an inlet 31 and an outlet 32 ​​respectively opened on both sides of the top cover 3, a partition is provided inside the top cover 3, and the partition divides the inside of the top cover 3 into an ironing chamber 33 and a drying chamber 34.

[0027] The ironing chamber 33 has two cylinders 4 fixed inside, one above the other. The extension and retraction ends of the two cylinders 4 are fixedly connected to elastic connecting components 5, and the other end of the elastic connecting components 5 is fixed to an ironing plate 6. The ironing plate 6 has a hollow interior and an arc-shaped bend on the side of the ironing plate 6 near the feed inlet 31. Several steam vents 61 are provided on the bend of the ironing plate 6.

[0028] A water tank 9 is installed on the upper surface of the base plate 1, and an electric heater 10 is installed inside the water tank 9. A steam pipe 11 is installed on the top of the water tank 9. Steam inlet hoses 7 are fixed to the side walls of the two ironing boards 6, and the steam inlet hoses 7 are connected to the steam pipes 11. A hot air assembly 13 is connected between the top wall of the water tank 9 and the side wall of the drying chamber 34. A control cabinet is installed on the upper surface of the base plate 1.

[0029] In this embodiment, the control cabinet has a built-in PLC controller, the specific model of which can be an S7-1200 series CPU 1214C (6ES7214-1BG40-0XB0), which controls the operation of various electronic components of the device.

[0030] The elastic connection assembly 5 includes a square tube 51 fixedly connected to the telescopic end of the cylinder 4. A spring 52 is fixed inside the square tube 51, and a square rod 53 is fixed to the other end of the spring 52. The square rod 53 is slidably connected to the square tube 51, and the other end of the square rod 53 is fixedly connected to the corresponding ironing board 6.

[0031] The cylinder 4 is connected to an air source and its working principle is the same as that of existing technology. The extension and retraction of the cylinder 4 can be controlled by the PLC controller. When the two cylinders 4 extend at the same time, they drive the elastic connecting component 5 and the corresponding ironing board 6 to move closer to each other. The two ironing boards 6 are used to press and iron the fabric. By setting the spring 52, hard contact is avoided. After the two ironing boards 6 press the fabric, the fabric can still move between the two ironing boards 6.

[0032] In this embodiment, the ironing board 6 is made of smooth stainless steel to reduce the friction between the ironing board 6 and the fabric.

[0033] The drying chamber 34 has two rows of guide rollers 8 that are rotatably connected inside.

[0034] After the fabric enters the drying chamber 34, it passes through several guide rollers 8 in sequence, increasing the time the fabric moves inside the drying chamber 34, thereby improving the drying effect.

[0035] A water supply pipe 12 is installed on the top of the water tank 9 and is connected to the tap water pipe. A solenoid valve is installed in the middle of the water supply pipe 12 and is electrically connected to the control cabinet.

[0036] In this embodiment, a liquid level sensor is installed inside the water tank 9. The liquid level sensor is also connected to the PLC controller via a cable. The liquid level sensor adopts the existing stainless steel submersible / static pressure liquid level sensor (widely used in water towers and boilers). The liquid level sensor monitors the water level inside the water tank 9 in real time. When the water level is lower than the preset lower limit of the PLC controller, the PLC controller controls the solenoid valve to open and automatically replenish water into the water tank 9 through the water supply pipe 12. When the water level reaches the upper limit, the PLC controller controls the solenoid valve to close.

[0037] The electric heater 10 uses a resistance wire heater, which works on the same principle as a kettle.

[0038] The hot air assembly 13 includes a fan shroud 131 and several heat-conducting plates 132. The fan shroud 131 is fixed to the upper surface of the water tank 9. Several heat-conducting plates 132 penetrate the top wall of the water tank 9, and the top of the heat-conducting plates 132 is located inside the fan shroud 131. A fan 133 is fixed on one side of the fan shroud 131, and an air supply pipe 134 is connected between the other side of the fan shroud 131 and the side wall of the drying chamber 34.

[0039] In this embodiment, the heat-conducting plate 132 is made of copper, which has high heat transfer performance. The heat-conducting plate 132 conducts part of the water temperature inside the water tank 9 to the inside of the fan shroud 131. At this time, if the fan 133 is turned on, the fan 133 sends the heated air into the drying chamber 34 along the air supply pipe 134, thereby drying the fabric in the drying chamber 34.

[0040] An exhaust vent 35 is provided on the side of the drying chamber 34 away from the air supply pipe 134.

[0041] The hot air blown into the drying chamber 34 is discharged from the exhaust port 35, and a dustproof screen can be installed inside the exhaust port 35.

[0042] Working principle: The fabric enters the ironing chamber 33 through the feed inlet 31, passes between the two ironing boards 6, passes through the partition, and then enters the drying chamber 34. Inside the drying chamber 34, the fabric passes through multiple guide rollers 8 in sequence, and finally exits from the discharge outlet 32. The movement of the fabric is achieved by a winding device (using existing technology). Then, two cylinders 4 are activated and extended simultaneously, driving the two ironing boards 6 to squeeze the fabric, which can accommodate fabrics of different thicknesses. Next, the water in the water tank 9 is heated by the electric heater 10, and the generated steam enters the two ironing boards 6 along the steam pipe 11 and two steam inlet hoses 7. The steam is then ejected from the steam outlet 61, heating the fabric. The fabric is further ironed as it moves between the two ironing boards 6. Subsequently, the fabric enters the drying chamber 34, and the air heated by the hot air assembly 13 is sent into the drying chamber 34 along the air supply pipe 134, thereby drying the fabric inside the drying chamber 34.

[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fabric wrinkle removal device for fabric processing, comprising a base plate (1), characterized in that: The top plate (2) is fixedly installed on the upper surface of the base plate (1) by a support rod. The top cover (3) is fixed on the upper surface of the top plate (2). The top cover (3) has an inlet (31) and an outlet (32) on both sides respectively. The top cover (3) is equipped with a partition, which divides the interior of the top cover (3) into an ironing chamber (33) and a drying chamber (34). The ironing chamber (33) is fixed with two cylinders (4) inside. The extension and retraction ends of the two cylinders (4) are fixedly connected with elastic connecting components (5), and the other end of the elastic connecting components (5) is fixed with an ironing board (6). The ironing board (6) is hollow inside. The side of the ironing board (6) near the feed inlet (31) is curved. The bent part of the ironing board (6) is provided with several steam vents (61). A water tank (9) is installed on the upper surface of the base plate (1), and an electric heater (10) is installed inside the water tank (9). A steam pipe (11) is installed on the top of the water tank (9). Steam inlet hoses (7) are fixed on the side walls of the two ironing boards (6), and the steam inlet hoses (7) are connected to the steam pipes (11). A hot air assembly (13) is connected between the top wall of the water tank (9) and the side wall of the drying chamber (34). A control cabinet is installed on the upper surface of the base plate (1).

2. The fabric wrinkle removal device for fabric processing according to claim 1, characterized in that: The elastic connection assembly (5) includes a square tube (51) fixedly connected to the telescopic end of the cylinder (4). A spring (52) is fixed inside the square tube (51), and a square rod (53) is fixed at the other end of the spring (52). The square rod (53) is slidably connected to the square tube (51), and the other end of the square rod (53) is fixedly connected to the corresponding ironing board (6).

3. The fabric wrinkle removal device for fabric processing according to claim 1, characterized in that: The drying chamber (34) is rotatably connected with two rows of guide rollers (8).

4. The fabric wrinkle removal device for fabric processing according to claim 1, characterized in that: The water tank (9) is equipped with a water supply pipe (12) on top, and the water supply pipe (12) is connected to the tap water pipe. A solenoid valve is installed in the middle of the water supply pipe (12), and the solenoid valve is electrically connected to the control cabinet.

5. The fabric wrinkle removal device for fabric processing according to claim 1, characterized in that: The hot air assembly (13) includes a fan hood (131) and several heat-conducting plates (132). The fan hood (131) is fixed to the upper surface of the water tank (9). Several heat-conducting plates (132) penetrate the top wall of the water tank (9), and the top of the heat-conducting plates (132) is located inside the fan hood (131). A fan (133) is fixed on one side of the fan hood (131), and an air supply pipe (134) is connected between the other side of the fan hood (131) and the side wall of the drying chamber (34).

6. The fabric wrinkle removal device for fabric processing according to claim 5, characterized in that: An exhaust port (35) is provided on the side of the drying chamber (34) away from the air supply pipe (134).

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