A surface dust removal device suitable for fabric processing

CN224605302UActive Publication Date: 2026-08-07SHENZHEN KORADIOR FASHION LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN KORADIOR FASHION LTD
Filing Date
2025-05-23
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]为了克服于毛绒面料时,传统吸尘或刷扫方式仅能清除毛绒面料表面浮尘,深层微粒(如纤维屑、花粉)难以彻底去除,并且通过刷扫方式还容易对毛绒面料造成损坏的缺点,本实用新型提供一种适用于面料加工的表面除尘设备

Benefits of technology

[0011] By setting the second and third conveyor rollers, the plush fabric between the second and third conveyor rollers is in a vertical position, and dust is removed from the plush fabric when it is in a vertical position. This method is different from the existing technology, where the plush fabric is usually dusted during horizontal conveying. As a result, the dust shaken off from the surface of the plush fabric may re-adhere to the surface of the plush fabric due to gravity, thus affecting the production quality of the subsequent plush fabric.

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Abstract

The utility model relates to face fabric dust removal technical field especially suitable for surface dust removal equipment for face fabric processing, suitable for surface dust removal equipment for face fabric processing, including bottom frame, fixed frame and conveying mechanism etc.
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Description

Technical Field

[0001] This utility model relates to the field of fabric dust removal technology, and in particular to a surface dust removal device suitable for fabric processing. Background Technology

[0002] During the processing of textile fabrics, the surface of the fabric is easily contaminated with dust. The presence of dust can affect subsequent processing steps, so it is necessary to remove the dust from the surface.

[0003] The existing cleaning methods mainly use brushes in conjunction with air suction to remove dust. This method is not only ineffective at removing dust, but also, for plush fabrics, traditional vacuuming or brushing methods can only remove surface dust. Deep particles (such as fiber debris and pollen) are difficult to remove completely. Furthermore, brushing can easily damage plush fabrics, thus affecting their quality. Utility Model Content

[0004] In order to overcome the shortcomings of traditional vacuuming or brushing methods for plush fabrics, which can only remove surface dust and cannot completely remove deep particles (such as fiber debris and pollen), and which can easily damage the plush fabric by brushing, this utility model provides a surface dust removal device suitable for fabric processing.

[0005] The technical solution of this utility model is: a surface dust removal device suitable for fabric processing, including a base frame, a fixed frame, and a conveying mechanism; the fixed frame is fixedly connected to the base frame; the conveying mechanism for conveying plush fabric is connected to the fixed frame; it also includes a dust suction hood, an electric push rod, a connecting block, and a lever; several dust suction hoods are installed on the fixed frame; several electric push rods are fixedly connected to the inside of the fixed frame; each electric push rod's telescopic part is fixedly connected to a connecting block; several levers are rotatably connected to all the connecting blocks.

[0006] Furthermore, the conveying mechanism includes a first conveying roller, a second conveying roller, a third conveying roller, and a take-up roller; the first conveying roller is rotatably connected to the fixed frame; the second conveying roller is rotatably connected to the middle of the inner side of the fixed frame; the third conveying roller is rotatably connected to the middle of the inner side of the fixed frame; and a take-up roller is installed on the base frame, with the take-up roller located to the right of the fixed frame.

[0007] Furthermore, it also includes torsion springs, contact blocks, L-shaped plates, and paddles; each lever is fixedly connected to a torsion spring, and one end of the torsion spring is fixedly connected to the connecting block; each lever is fixedly connected to several contact blocks; several L-shaped plates are fixedly connected to the inside of the fixing frame, and the L-shaped plates cooperate with the contact blocks; each lever is fixedly connected to several paddles.

[0008] Furthermore, it also includes air blowing plates; several air blowing plates are installed inside the fixing frame, and ventilation channels are opened in the air blowing plates.

[0009] Furthermore, it also includes a motor, a fixed rod, connecting ropes, and a hitting ball; the motor is fixedly connected to the fixed frame; the fixed rod is rotatably connected to the middle of the inner side of the fixed frame, and the output shaft of the motor is fixedly connected to the fixed rod; several connecting ropes are fixedly connected to the fixed rod; and each connecting rope is fixedly connected to a hitting ball.

[0010] The beneficial effects are:

[0011] By setting the second and third conveyor rollers, the plush fabric between the second and third conveyor rollers is in a vertical position, and dust is removed from the plush fabric when it is in a vertical position. This method is different from the existing technology, where the plush fabric is usually dusted during horizontal conveying. As a result, the dust shaken off from the surface of the plush fabric may re-adhere to the surface of the plush fabric due to gravity, thus affecting the production quality of the subsequent plush fabric.

[0012] Because the lever comes into contact with the pile on the surface of the plush fabric, the movement of the lever will have a plucking effect on the pile, causing dust and fiber debris and other impurities attached to the pile to be dislodged, thereby further ensuring the cleanliness of the plush fabric.

[0013] At the same time, since the pick is located between the pile of the plush fabric, the upward-moving pick will have a combing effect on the pile, thereby preventing the pile of the plush fabric from being slightly tangled or knotted during the production and transportation process. If it is not combed in time, it will affect the quality of the plush fabric and will also affect the cleaning of dust and fiber debris and other impurities in the slightly tangled or knotted pile.

[0014] The rotating paddle creates an upward lifting motion, which picks out dust, fiber debris, and other impurities from the roots of the pile after combing, thus preventing dust and fiber debris from remaining between the pile and affecting the quality of the cleaned plush fabric. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the first embodiment of the surface dust removal equipment for fabric processing disclosed in this utility model;

[0016] Figure 2 This is a schematic diagram of the second type of surface dust removal equipment for fabric processing disclosed in this utility model;

[0017] Figure 3 This is a first partial cross-sectional view of the surface dust removal equipment for fabric processing disclosed in this utility model;

[0018] Figure 4 This is an enlarged view of section A of the surface dust removal equipment for fabric processing disclosed in this utility model;

[0019] Figure 5 This is a second partial cross-sectional view of the surface dust removal equipment for fabric processing disclosed in this utility model.

[0020] In the attached diagram, the following labels are used: 1-base frame, 2-fixed frame, 3-first conveyor roller, 4-second conveyor roller, 5-third conveyor roller, 6-winding roller, 7-dust hood, 8-electric push rod, 9-connecting block, 10-lever, 11-torsion spring, 12-contact block, 13-L-shaped plate, 14-lever, 15-blowing plate, 16-motor, 17-fixed rod, 18-connecting rope, 19-beating ball, 01-plush fabric. Detailed Implementation

[0021] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0022] Example 1

[0023] A surface dust removal device suitable for fabric processing, such as Figure 1-5 As shown, it includes a base frame 1, a fixed frame 2, and a conveying mechanism; the fixed frame 2 is fixedly connected to the base frame 1; the conveying mechanism is connected to the fixed frame 2.

[0024] It also includes a dust hood 7, an electric push rod 8, a connecting block 9, and a lever 10; two dust hoods 7 are installed on the fixed frame 2 in a symmetrical arrangement; two electric push rods 8 are bolted to the inside of the fixed frame 2 in a symmetrical arrangement; each electric push rod 8 has a connecting block 9 fixedly connected to its telescopic part; and all the connecting blocks 9 are rotatably connected to two levers 10 in a symmetrical arrangement.

[0025] The conveying mechanism includes a first conveying roller 3, a second conveying roller 4, a third conveying roller 5, and a take-up roller 6; the first conveying roller 3 is rotatably connected to the fixed frame 2; the second conveying roller 4 is rotatably connected to the middle of the inner side of the fixed frame 2; the third conveying roller 5 is rotatably connected to the middle of the inner side of the fixed frame 2; the take-up roller 6 is installed on the base frame 1, and the take-up roller 6 is located to the right of the fixed frame 2.

[0026] It also includes a torsion spring 11, a contact block 12, an L-shaped plate 13, and a lever 14; each lever 10 is fixedly connected to a torsion spring 11, and one end of the torsion spring 11 is fixedly connected to the connecting block 9; each lever 10 is fixedly connected to two contact blocks 12 that are symmetrically distributed front and back; four L-shaped plates 13 that are distributed in a matrix are fixedly connected to the inner side of the fixing frame 2, and the L-shaped plates 13 cooperate with the contact blocks 12; each lever 10 is fixedly connected to at least ten levers 14 that are equidistantly distributed front and back.

[0027] It also includes a blower plate 15; two blower plates 15 are installed on the inner side of the fixing frame 2 in a symmetrical arrangement, and ventilation channels are opened in the blower plate 15.

[0028] It also includes a motor 16, a fixing rod 17, connecting ropes 18, and a hitting ball 19; the motor 16 is bolted to the fixing frame 2; the fixing rod 17 is rotatably connected to the inner center of the fixing frame 2, and the output shaft of the motor 16 is fixedly connected to the fixing rod 17; at least ten connecting ropes 18 are fixedly connected to the fixing rod 17 in a front-to-back equidistant manner; each connecting rope 18 is fixedly connected to a hitting ball 19.

[0029] When using this surface dust removal equipment suitable for fabric processing, first connect the dust hood 7 to the external vacuum cleaner and the blower plate 15 to the external blower. Then, the worker first passes one end of the plush fabric 01 over the first conveyor roller 3, then under the second conveyor roller 4, and then over the third conveyor roller 5. Finally, fix one end of the plush fabric 01 to the take-up roller 6. Figure 1 As shown, the production of plush fabric 01 can be completed by rotating the take-up roller 6.

[0030] During the process of rolling up the plush fabric 01, the external blower is controlled to deliver air to the ventilation channel in the blower plate 15. The air is then blown upwards through the ventilation slots on the blower plate 15, and the blown air will blow the plush on the plush fabric 01, so that the dust on the surface of the plush fabric 01 is blown away, thereby achieving a preliminary cleaning effect. At the same time, the external vacuum cleaner is controlled to generate a suction force in the vacuum hood 7, so that the dust blown away will be sucked away through the vacuum hood 7, thereby preventing the dust from flying everywhere and causing the dust to fall back onto the plush fabric 01.

[0031] At the same time, the control motor 16 causes the fixed rod 17 to rotate, and the connecting rope 18 and the beating ball 19 rotate synchronously with the fixed rod 17. Then the beating ball 19 will come into contact with the plush fabric 01 and beat the plush fabric 01, so that the plush fabric 01 generates a shaking force, thereby shaking out the dust and other impurities on the surface of the plush fabric 01 and the dust at the root of the plush fibers, thereby achieving further cleaning of the plush fabric 01. Then, the dust and other impurities shaken out will be sucked away by the dust collection hood 7 in time.

[0032] Meanwhile, by setting the second conveying roller 4 and the third conveying roller 5, the plush fabric 01 between the second conveying roller 4 and the third conveying roller 5 is in a vertical state, and dust is removed from the plush fabric 01 when it is in a vertical state. In this way, it can be distinguished from the prior art, where the existing plush fabric 01 is usually dusted during horizontal conveying, so that the dust shaken off from the upper surface of the plush fabric 01 may re-adhere to the surface of the plush fabric 01 due to gravity, thereby affecting the production quality of the subsequent plush fabric 01.

[0033] Next, the electric push rod 8 is controlled to move the connecting block 9 upward. The lever 10, torsion spring 11, contact block 12, and lever 14 will move upward synchronously with the connecting block 9. During this process, since the lever 10 contacts the pile on the surface of the plush fabric 01, the moving lever 10 will have a plucking effect on the pile, causing dust and fiber debris attached to the pile to be removed, thus further ensuring the cleanliness of the plush fabric 01. At the same time, since the lever 14 is located among the pile on the plush fabric 01, the upward-moving lever 14 will have a combing effect on the pile, thus preventing the pile on the plush fabric 01 from being slightly tangled or knotted during the production and conveying process. If it is not combed in time, This will affect the quality of the plush fabric 01, and will also affect the cleaning of dust and fiber debris and other impurities in the slightly tangled or knotted plush. Then, as the connecting block 9 continues to move upward, the L-shaped plate 13 will contact the contact block 12 and force the contact block 12 to deflect downward. Based on the front-to-back view, the deflected contact block 12 will drive the lever 10 to rotate counterclockwise on the connecting block 9. The lever 14 will rotate synchronously with the lever 10, and the torsion spring 11 will be twisted. The rotating lever 14 will then produce an upward lifting action, so that the dust and fiber debris and other impurities after combing or the fiber debris and other impurities at the root of the plush are picked out, thereby avoiding the dust and fiber debris and other impurities from staying between the plush and affecting the quality of the plush fabric 01 after cleaning.

[0034] Thus, by using the above-mentioned cleaning method for plush fabric 01, the existing cleaning methods, which mainly use brushes in conjunction with air suction to remove dust, can be avoided. This method not only has poor dust removal effect, but also, for plush fabric 01, traditional vacuuming or brushing methods can only remove surface dust, making it difficult to completely remove deep-seated particles (such as fiber debris and pollen). Furthermore, brushing can easily damage plush fabric 01, thereby affecting its quality.

[0035] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A surface dust removal device suitable for fabric processing, comprising a base frame (1), a fixed frame (2), and a conveying mechanism; the fixed frame (2) is fixedly connected to the base frame (1); the fixed frame (2) is connected to the conveying mechanism for conveying plush fabric (01); characterized in that: It also includes a dust hood (7), an electric push rod (8), a connecting block (9), and a lever (10); several dust hoods (7) are installed on the fixed frame (2); several electric push rods (8) are fixedly connected to the inside of the fixed frame (2); each electric push rod (8) has a connecting block (9) fixedly connected to its telescopic part; several levers (10) are rotatably connected to all the connecting blocks (9); The conveying mechanism includes a first conveying roller (3), a second conveying roller (4), a third conveying roller (5), and a take-up roller (6); the first conveying roller (3) is rotatably connected to the fixed frame (2); the second conveying roller (4) is rotatably connected to the middle of the inner side of the fixed frame (2); the third conveying roller (5) is rotatably connected to the middle of the inner side of the fixed frame (2); the take-up roller (6) is installed on the base frame (1), and the take-up roller (6) is located to the right of the fixed frame (2).

2. The surface dust removal equipment suitable for fabric processing according to claim 1, characterized in that: It also includes a torsion spring (11), a contact block (12), an L-shaped plate (13), and a paddle (14); each lever (10) is fixedly connected to a torsion spring (11), and one end of the torsion spring (11) is fixedly connected to the connecting block (9); each lever (10) is fixedly connected to several contact blocks (12); several L-shaped plates (13) are fixedly connected to the inside of the fixing frame (2), and the L-shaped plates (13) cooperate with the contact blocks (12); each lever (10) is fixedly connected to several paddles (14).

3. The surface dust removal equipment suitable for fabric processing according to claim 2, characterized in that: It also includes a blower plate (15); several blower plates (15) are installed on the inner side of the fixing frame (2), and ventilation channels are opened in the blower plate (15).

4. A surface dust removal device suitable for fabric processing according to claim 2, characterized in that: It also includes a motor (16), a fixed rod (17), a connecting rope (18), and a hitting ball (19); the motor (16) is fixedly connected to the fixed frame (2); the fixed rod (17) is rotatably connected to the middle of the inner side of the fixed frame (2), and the output shaft of the motor (16) is fixedly connected to the fixed rod (17); several connecting ropes (18) are fixedly connected to the fixed rod (17); each connecting rope (18) is fixedly connected to a hitting ball (19).