An in-road full precast concrete modular elevated station

CN224606121UActive Publication Date: 2026-08-07SHANGHAI TUNNEL ENGINEERING RAILWAY TRANSPORTATION DESIGN INSTITUTE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI TUNNEL ENGINEERING RAILWAY TRANSPORTATION DESIGN INSTITUTE
Filing Date
2025-08-13
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

但对采用传统建造方式的路中高架车站,不仅建造期间占道时间较长,建成运营后仍然存在外饰面老化、锈蚀及坠落等安全性、耐久性、景观性问题

Benefits of technology

[0014] 1. It can realize the modularization and prefabrication of all civil engineering structures of elevated stations except for the station piers, and carry out prefabricated construction, realizing standardized design, factory production and prefabricated construction, which is a manifestation of the transformation and upgrading of construction methods in the construction industry;

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Abstract

The utility model discloses a kind of road in full prefabricated concrete modularization elevated stations, station includes overhead layer, station hall layer, platform interlayer and platform layer being sequentially arranged from bottom to top, overhead layer is equipped with overhead layer pier column, station hall layer is equipped with station hall layer cantilever cover beam, station hall layer structure beam, station hall layer floor and station hall layer structure column, platform interlayer is equipped with platform interlayer cover beam, platform interlayer structure beam, platform interlayer floor, platform interlayer structure column and platform interlayer track beam, platform layer is equipped with platform layer structure beam, platform layer floor, roof awning upright column, roof awning longitudinal beam and roof awning big cover plate;Station hall layer and the two sides of platform interlayer are equipped with structure heat preservation decoration integrated wallboard respectively.The utility model has the advantages that: construction period is short in construction phase, social influence is small, safety, durability, landscape are good.
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Description

Technical Field

[0001] This utility model relates to the technical field of elevated stations, and in particular to a fully precast concrete modular elevated station in the middle of the road. Background Technology

[0002] With the deepening of green building concepts and the maturity of prefabricated building technologies, elevated railway stations, as an important component of urban transportation infrastructure, are undergoing a transformation from traditional cast-in-place construction to green prefabricated construction. This transformation is driven by the deep integration of standardized design, factory production, and prefabricated construction.

[0003] The current mainstream construction method for elevated railway stations mainly uses cast-in-place concrete for the main structure, without modularization; it combines secondary decoration of the ground, walls, and roof with the installation of steel structures for the roof canopy, and the overall construction method is relatively mature. However, for elevated railway stations in the middle of the road constructed using traditional methods, not only is the road occupancy time long during construction, but after completion and operation, there are still safety, durability, and aesthetic problems such as aging, corrosion, and falling of the exterior surface. Summary of the Invention

[0004] The purpose of this utility model is to address the shortcomings of the existing technology by providing a fully precast concrete modular elevated station in the middle of the road. This station is constructed using precast concrete modules, which reduces the impact on road traffic, shortens the construction period, and reduces environmental pollution. At the same time, during the construction and operation period, the elevated station can achieve long-term stable operation by virtue of the safety, durability, and aesthetic features of the precast concrete modules themselves.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] A precast concrete modular elevated station is disclosed, comprising, from bottom to top, an elevated level, a concourse level, a platform mezzanine, and a platform level. The elevated level has piers; the concourse level has cantilevered cap beams, structural beams, floor slabs, and structural columns; the platform mezzanine has mezzanine cap beams, structural beams, floor slabs, structural columns, and track beams; and the platform level has structural beams, floor slabs, roof canopy columns, longitudinal beams, and a large roof canopy slab. The lower ends of the elevated level piers are connected to the station platform below ground level, and the upper ends are supported by the middle of the cantilevered cap beams of the concourse level. The structural beams of the concourse level are installed on the cantilevered cap beams. The station hall floor slab is located on the station hall structural beam. The lower end of the station hall structural column is connected to the station hall cantilever cap beam, and the upper end is supported by the platform mezzanine cap beam. The platform mezzanine structural beam is installed on the platform mezzanine cap beam. The platform mezzanine floor slab is located on the platform mezzanine structural beam. The platform mezzanine track is installed on the platform mezzanine structural beam. The lower end of the platform mezzanine structural column is connected to the platform mezzanine structural beam, and the upper end is supported by the platform structural beam. The platform floor slab is located on the platform structural beam. Roof canopy columns are installed on both sides of the platform structural beam. The roof canopy columns on the same side are connected by roof canopy longitudinal beams. The roof canopy large cover plate is installed on the roof canopy longitudinal beams.

[0007] The station hall structural beam includes a central longitudinal beam, side longitudinal beams, and a transverse beam. The central longitudinal beam and the side longitudinal beams are connected by the transverse beam.

[0008] The station hall structural columns are divided into central structural columns and side structural columns. The central structural columns support the middle part of the platform mezzanine cap beam, and the side structural columns support the sides of the platform mezzanine cap beam.

[0009] The platform mezzanine structure beam includes a central longitudinal beam, side longitudinal beams, and a transverse beam. The central longitudinal beam, the side longitudinal beam, and the central longitudinal beam are all connected by the transverse beam.

[0010] The platform layer structural beams are arranged opposite each other in the transverse direction, and both sides of the platform layer structural beams are supported by the platform mezzanine structural columns.

[0011] The platform level structural beam includes a central longitudinal beam, side longitudinal beams, and a transverse beam. The central longitudinal beam and the side longitudinal beams are both supported by the platform mezzanine structural columns. The central longitudinal beam and the side longitudinal beams are connected by the transverse beams.

[0012] Both sides of the concourse level and the platform mezzanine are equipped with integrated structural insulation and decorative wall panels.

[0013] The advantages of this utility model are:

[0014] 1. It can realize the modularization and prefabrication of all civil engineering structures of elevated stations except for the station piers, and carry out prefabricated construction, realizing standardized design, factory production and prefabricated construction, which is a manifestation of the transformation and upgrading of construction methods in the construction industry;

[0015] 2. During the station construction phase, compared with the traditional cast-in-place concrete construction method, the construction period is shorter, the social impact is smaller, and it is green, low-carbon, and environmentally friendly.

[0016] 3. During the station operation phase, compared with traditional elevated stations which suffer from safety, durability, and aesthetic problems due to secondary renovations, steel structure aging, corrosion, and potential collapses caused by their age, modular concrete elevated stations can effectively solve the above-mentioned engineering pain points by utilizing the environmentally friendly, energy-saving, stable quality, and strong natural aesthetic characteristics of concrete components. Attached Figure Description

[0017] Figure 1 This is a cross-sectional view of the precast concrete modular elevated station in the middle of the road according to this utility model;

[0018] Figure 2 This is a longitudinal elevation view of the precast concrete modular elevated station in the middle of the road according to this utility model;

[0019] Figure 3 This is a diagram showing the bolt connection of the large cover plate of the roof canopy of this utility model;

[0020] Figure 4 This is a diagram showing the overlapping of the cover components of the large roof canopy of this utility model.

[0021] Figure 5 This is a top view of the roof canopy cover plate of this utility model;

[0022] Figure 6 This is a bolt connection diagram of the integrated thermal insulation and decorative wall panel of this utility model;

[0023] like Figures 1-6 As shown in the figure, the markings represent:

[0024] 1. Station platform pier; 2. Abutment column of elevated floor; 3. Cantilever cap beam of station hall; 4. Structural beam of station hall; 5. Floor slab of station hall; 5a. Cast-in-place concrete layer of station hall; 5b. Bolt hole of cast-in-place concrete layer of station hall; 6. Structural column of station hall; 7. Cap beam of platform mezzanine; 8. Structural beam of platform mezzanine; 8a. Bolt hole of structural beam of platform mezzanine; 9. Floor slab of platform mezzanine; 9a. Cast-in-place concrete layer of platform mezzanine; 9b. Bolt hole of cast-in-place concrete layer of platform mezzanine; 10. Structural beam of platform mezzanine; 11. Bolt hole of structural beam of platform mezzanine; 11a. Floor slab of station hall. 2. Platform level cast-in-place concrete layer 12a; Platform mezzanine track beam 13; Platform mezzanine track beam support 14; Roof canopy column 15; Roof canopy longitudinal beam 16; Roof canopy longitudinal beam bolt hole 16a; Roof canopy large cover plate 17; Large cover plate bolt hole 17a; Large cover plate bolt 17b; Large cover plate pressure piece 17c; Large cover plate receiving piece 17d; Large cover plate skylight 17e; Structural insulation and decorative integrated wall panel 18; Wall panel fastener 18a; Wall panel fastener bolt 18b; Wall panel skylight 18c; Wall panel tongue and groove 18d. Detailed Implementation

[0025] The features and other related features of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments, so as to facilitate the understanding of those skilled in the art:

[0026] Example: Figures 1-6 As shown, this embodiment relates to a fully precast concrete modular elevated station in the middle of the road, which mainly includes an elevated floor, a concourse floor, a platform mezzanine, and a platform floor arranged sequentially from bottom to top. The elevated floor is provided with elevated floor piers 2. The concourse floor is provided with a cantilever cap beam 3, a structural beam 4, a floor slab 5, and a structural column 6. The platform mezzanine is provided with a platform mezzanine cap beam 7, a structural beam 8, a floor slab 9, a structural column 10, and a track beam 13. The platform floor is provided with a structural beam 11, a floor slab 12, and a roof canopy. The roof canopy is formed by roof canopy columns 15, roof canopy longitudinal beams 16, and a large roof canopy cover plate 17.

[0027] like Figures 1-2As shown, the lower end of the elevated pier column 2 is connected to the station platform 1 located below ground, and the upper end is supported by the middle (core) of the cantilever cap beam 3 of the station hall. The cantilever cap beam 3 of the station hall is a three-section prefabricated structure, and the cross-sectional size of the cantilever cap beam 3 of the station hall gradually decreases from the middle (core) to the side (cantilever). The station hall structural beam 4 is installed on the station hall cantilever cap beam 3, and the station hall floor slab 5 is set on the station hall structural beam 4. Specifically, the station hall structural beam 4 includes a central longitudinal beam, a side longitudinal beam, and a transverse beam. The central longitudinal beam and the side longitudinal beam are connected by the transverse beam. The bottom of the central longitudinal beam and the side longitudinal beam are embedded in the station hall cantilever cap beam 3. The transverse beam is installed on the station hall cantilever cap beam 3. The station hall floor slab 5 and the station hall structural beam 4 are provided with a station hall cast-in-place concrete layer 5a.

[0028] like Figures 1-2 As shown, the lower end of the station hall structural column 6 is connected to the station hall cantilever cap beam 3, and the upper end is supported by the platform mezzanine cap beam 7. The platform mezzanine cap beam 7 is also a three-section prefabricated structure. The cross-sectional size of the platform mezzanine cap beam 7 gradually decreases from the middle (core part) to the side (cantilever part). Specifically, the station hall structural column 6 is divided into the middle structural column of the station hall and the side structural column of the station hall. The middle structural column of the station hall is used to support the middle part of the platform mezzanine cap beam 7, and the side structural column of the station hall is used to support the side part of the platform mezzanine cap beam 7. The platform mezzanine structural beam 8 is installed on the platform mezzanine cap beam 7, and the platform mezzanine floor slab 9 is set on the platform mezzanine structural beam 8. Specifically, the platform mezzanine structural beam 8 includes a central longitudinal beam, a side longitudinal beam, and a transverse beam. The central longitudinal beam, the side longitudinal beam, and the central longitudinal beam are all connected by the transverse beam. The bottom of the central longitudinal beam and the side longitudinal beam are embedded in the platform mezzanine cap beam 7, and the transverse beam is installed on the platform mezzanine cap beam 7. The platform mezzanine floor slab 9 and the platform mezzanine structural beam 8 are provided with a cast-in-place concrete layer 9a.

[0029] like Figures 1-2As shown, the lower end of the platform mezzanine structural column 10 is connected to the platform mezzanine structural beam 8, and the upper end is supported by the platform floor structural beam 11. The platform floor slab 12 is set on the platform floor structural beam 11, and the platform mezzanine track 13 is installed on the platform mezzanine structural beam 10 through the platform mezzanine track beam support 14. Specifically, the platform level structural beams 11 are arranged opposite each other in the transverse direction (leaving space for trains to pass). Both sides of the platform level structural beams 11 are supported by platform mezzanine structural columns 10. The platform level structural beams 11 include a central longitudinal beam, a side longitudinal beam, and a transverse beam. The central longitudinal beam and the side longitudinal beam are both supported by platform mezzanine structural columns 10. The central longitudinal beam and the side longitudinal beam are connected by the transverse beam. The platform level floor slab 12 and the platform level structural beams 11 are provided with a platform level cast-in-place concrete layer 12a.

[0030] like Figures 1-5 As shown, roof canopy columns 15 are installed on both sides of the platform level structural beam 11. Roof canopy columns 15 on the same side are connected by roof canopy longitudinal beams 16, and large roof canopy covers 17 are installed on the roof canopy longitudinal beams 16. Specifically, the large roof canopy covers 17 are anchored to the roof canopy longitudinal beams 16 by large cover bolts 17b, which pass sequentially through the large cover bolt holes 17a of the large roof canopy covers 17 and the roof canopy longitudinal beam bolt holes 16a of the roof canopy longitudinal beams 16. One end of the large roof canopy cover 17 is provided with a large cover cover pressing member 17c, and the other end is provided with a large cover cover receiving member 17d. The large cover cover pressing member 17c and the large cover cover receiving member 17d cooperate with each other to achieve mutual pressing of adjacent roof canopy covers 17, increasing sealing performance. The roof canopy has a large opening in the middle of the large canopy panel 17, and a large canopy skylight 17e is provided to cover the large canopy opening, which is beneficial to the lighting of the station platform level.

[0031] like Figures 1-2 as well as Figure 6As shown, both sides of the concourse level and the platform mezzanine are equipped with integrated structural insulation and decorative wall panels 18. The integrated structural insulation and decorative wall panels 18 of the concourse level are anchored to the cast-in-place concrete layer 5a of the concourse level and the structural beam 8 of the platform mezzanine level via wall panel fasteners 18a and wall panel fastener bolts 18b. The integrated structural insulation and decorative wall panels 18 of the platform mezzanine level are anchored to the cast-in-place concrete layer 9a of the platform mezzanine level and the structural beam 11 of the platform level via wall panel fasteners 18a and wall panel fastener bolts 18b. The wall panel fasteners 18a are provided with wall panel fastener bolt holes. The cast-in-place concrete layer 5a of the concourse level is provided with cast-in-place concrete... The platform has bolt holes 5b in the soil layer, 8a in the platform mezzanine structural beam 8, 9b in the platform mezzanine cast-in-place concrete layer 9a, and 11a in the platform structural beam 11. The wall panel fastener bolts 18b mate with the bolt holes in the wall panel fasteners, 5b in the platform mezzanine cast-in-place concrete layer, 8a in the platform mezzanine structural beam, 9b in the platform mezzanine cast-in-place concrete layer, and 11a in the platform structural beam. Some of the integrated structural insulation and decorative wall panels 18 in the platform concourse are equipped with skylights 18c to facilitate lighting in the station concourse. The overlapping joints of the integrated structural insulation and decorative wall panels 18 are fitted with tongue and groove joints 18d to increase sealing.

[0032] In addition, such as Figure 2 As shown, in areas without a concourse level, the lower end of the elevated pier column 2 is connected to the station platform 1 located below ground, and the upper end is supported in the middle (core) of the platform mezzanine cap beam 7.

[0033] like Figures 1-6 As shown, this embodiment also includes the following construction methods:

[0034] 1. Cast-in-place construction of station foundation 1.

[0035] 2. Precast the pier columns of the elevated floor and grout the steel reinforcement sleeves.

[0036] 3. The cantilever cap beam of the station hall is prefabricated in 3 segments, and the segments are connected by prestressing and grouted with steel sleeves.

[0037] 4. The precast slabs of the station hall structural beam 4 and the precast slabs of the station hall floor 5 have been erected in place.

[0038] 5. The wet joint connection of the cast-in-place concrete layer of the station hall is completed on the 5a, forming composite beams and slabs.

[0039] 6. Precast columns for the station hall floor structure, with grouting of the reinforcing steel sleeves.

[0040] 7. The platform mezzanine cap beam 7 is prefabricated, and the steel reinforcement sleeve is grouted.

[0041] 8. The precast slabs of the platform mezzanine structure beam 8 and the precast slabs of the platform mezzanine floor 9 are in place.

[0042] 9. The wet joint connection of the cast-in-place concrete layer 9a of the platform mezzanine is completed to form composite beams and slabs.

[0043] 10. The platform mezzanine structure columns are prefabricated, and the steel reinforcement sleeves are grouted.

[0044] 11. The precast components of platform level structural beam 11 and platform level floor slab 12 are in place.

[0045] 12. The wet joint connection of the cast-in-place concrete layer 12a of the platform level is completed to form composite beams and slabs.

[0046] 13. The platform mezzanine track beam support 14 is installed on the platform mezzanine cap beam 7.

[0047] 14. The platform mezzanine track beam 13 was erected and put into place.

[0048] 15. The roof canopy columns are prefabricated and grouted with steel reinforcement sleeves.

[0049] 16. The precast components of the roof canopy longitudinal beam 16 are in place.

[0050] 17. The roof canopy longitudinal beam 16 and the roof canopy column 15 are connected to form a composite beam.

[0051] 18. The roof canopy cover plate 17 is erected in place and anchored using the cover plate bolts 17b.

[0052] 19. Structural insulation and decorative integrated wall panel 18. On-site layout.

[0053] 20. Anchor the integrated structural insulation and decoration wall panel 18 using wall panel fasteners 18a and wall panel fastener bolts 18b.

[0054] In summary, in this precast concrete modular elevated station, except for the cast-in-place station abutment, the remaining main structure and exterior decoration of the station are all constructed using precast concrete modules. This prefabricated construction method results in a short construction period, minimal social impact, and is environmentally friendly and low-carbon. Furthermore, the precast concrete modules offer advantages such as environmental friendliness, energy efficiency, stable quality, and strong natural aesthetics. This reduces the need for secondary renovations of the ground, walls, and ceilings, avoiding safety, durability, and aesthetic issues caused by aging steel structures, corrosion, and potential collapses due to age. This ensures the long-term stable operation of the elevated station.

[0055] Although the above embodiments have described the concept and embodiments of the present invention in detail with reference to the accompanying drawings, those skilled in the art will recognize that various improvements and modifications can still be made to the present invention without departing from the scope of the claims, and therefore will not be elaborated here.

Claims

1. A fully precast concrete modular elevated station in the middle of the road, characterized in that... The station comprises, from bottom to top, an elevated level, a concourse level, a platform mezzanine, and a platform level. The elevated level has elevated level piers. The concourse level has a cantilevered cap beam, structural beams, floor slabs, and structural columns. The platform mezzanine has a mezzanine cap beam, structural beams, floor slabs, structural columns, and track beams. The platform level has structural beams, floor slabs, roof canopy columns, longitudinal beams, and a large roof canopy slab. The lower ends of the elevated level piers are connected to the station platform below ground level, and the upper ends are supported by the middle of the cantilevered cap beam of the concourse level. The structural beams of the concourse level are installed on the cantilevered cap beam. The floor slab of the concourse level is provided with… On the station hall structural beam, the lower end of the station hall structural column is connected to the station hall cantilever cap beam, and the upper end is supported by the platform mezzanine cap beam. The platform mezzanine structural beam is installed on the platform mezzanine cap beam. The platform mezzanine floor slab is located on the platform mezzanine structural beam. The platform mezzanine track is installed on the platform mezzanine structural beam. The lower end of the platform mezzanine structural column is connected to the platform mezzanine structural beam, and the upper end is supported by the platform structural beam. The platform floor slab is located on the platform structural beam. Roof canopy columns are installed on both sides of the platform structural beam. The roof canopy columns on the same side are connected by roof canopy longitudinal beams. The roof canopy large cover plate is installed on the roof canopy longitudinal beams.

2. The precast concrete modular elevated station in the middle of the road as described in claim 1, characterized in that... The station hall structural beam includes a central longitudinal beam, side longitudinal beams, and a transverse beam. The central longitudinal beam and the side longitudinal beams are connected by the transverse beam.

3. The precast concrete modular elevated station in the middle of the road as described in claim 1, characterized in that... The station hall structural columns are divided into central structural columns and side structural columns. The central structural columns support the middle part of the platform mezzanine cap beam, and the side structural columns support the sides of the platform mezzanine cap beam.

4. A precast concrete modular elevated station in the middle of the road as described in claim 1, characterized in that... The platform mezzanine structure beam includes a central longitudinal beam, side longitudinal beams, and a transverse beam. The central longitudinal beam, the side longitudinal beam, and the central longitudinal beam are all connected by the transverse beam.

5. A precast concrete modular elevated station in the middle of the road as described in claim 1, characterized in that... The platform layer structural beams are arranged opposite each other in the transverse direction, and both sides of the platform layer structural beams are supported by the platform mezzanine structural columns.

6. A precast concrete modular elevated station in the middle of the road as described in claim 5, characterized in that... The platform level structural beam includes a central longitudinal beam, side longitudinal beams, and a transverse beam. The central longitudinal beam and the side longitudinal beams are both supported by the platform mezzanine structural columns. The central longitudinal beam and the side longitudinal beams are connected by the transverse beams.

7. A precast concrete modular elevated station in the middle of the road as described in claim 1, characterized in that... Both sides of the concourse level and the platform mezzanine are equipped with integrated structural insulation and decorative wall panels.