A washing process power generation device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN EVERSUN TECH CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]在洗涤工序这一过程中,常常会遇到压差较大以及位差较大的问题,这导致了势能难以被有效回收,在一些洗涤工序的设计中,虽然动能得到了回收利用,但是由于缺乏调节阀门,因此无法满足生产过程中调峰的需求,而在另一些设计中,虽然设置了调节阀门,却没有配备透平发电机,这就意味着多余的势能无法被回收利用,从而造成了能源的浪费
[0014] Compared with the prior art, this utility model has the following beneficial effects: by coexisting with the turbine generator through the synergistic effect between multiple valves, when the flow regulation of the turbine generator can meet the production demand, these generators are used for power generation first. If the production fluctuates and the turbine generator is difficult to shaving, the regulation of production fluctuations is achieved by adjusting multiple valves during peak and off-peak periods, and the demand for potential energy recovery power generation is also met, effectively solving the balance problem between production regulation and potential energy recovery.
Smart Images

Figure CN224606525U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of modern chemical technology, and in particular to a power generation device for a washing process. Background Technology
[0002] Modern chemical engineering, an industry closely related to our daily lives, is not limited to the production of basic chemicals but also extends to the application of fine chemicals and the research and development of new materials. In the modern chemical industry, the washing process is a ubiquitous step, playing a crucial role in ensuring product quality and safety.
[0003] In the washing process, large pressure and position differences are often encountered, which makes it difficult to effectively recover potential energy. In some washing process designs, although kinetic energy is recovered and utilized, the lack of regulating valves makes it impossible to meet the peak-shaving needs during production. In other designs, although regulating valves are installed, turbine generators are not equipped, which means that excess potential energy cannot be recovered and utilized, resulting in energy waste. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, one objective of this utility model is to propose a power generation device for the washing process, which realizes the function of regulating production fluctuations and meets the needs of potential energy recovery and power generation, effectively solving the balance problem between production regulation and potential energy recovery.
[0006] To achieve the above objectives, the first aspect of this utility model proposes a power generation device for a washing process, comprising: a washing tower, a first valve, a synthesis gas-rich methanol cooler, a tower bottom heat exchanger, a purified gas-rich methanol heat exchanger, a sulfur-free methanol-ammonia cooler, a carbon dioxide-containing sulfur-rich methanol heat exchanger, a sulfur-containing methanol-ammonia cooler, a medium-pressure flash tower, a sulfur-free rich methanol pipeline, a sulfur-containing rich methanol pipeline, a first turbine generator, a second turbine generator, a second valve, and a third valve, wherein the washing tower is connected to the sulfur-free rich methanol pipeline.
[0007] In addition, the washing process power generation device proposed above according to this utility model may also have the following additional technical features:
[0008] Specifically, the sulfur-free methanol-rich pipeline is connected to the medium-pressure flash distillation tower after passing through the bottom heat exchanger, the purified gas-rich methanol heat exchanger, the sulfur-free methanol ammonia cooler, and the second valve.
[0009] Specifically, the bottom of the scrubbing tower is connected to a sulfur-rich methanol pipeline.
[0010] Specifically, the sulfur-rich methanol pipeline is connected to the medium-pressure flash distillation tower after passing through the bottom heat exchanger, the carbon dioxide sulfur-rich methanol heat exchanger, the sulfur-rich methanol ammonia cooler, and the third valve.
[0011] Specifically, the inlet of the first turbine generator is connected to the sulfur-free methanol-rich pipeline before the second valve, and the outlet of the first turbine generator is connected to the sulfur-free methanol-rich pipeline after the second valve.
[0012] Specifically, the inlet of the second turbine generator is connected to the sulfur-rich methanol pipeline before the third valve, and the outlet of the second turbine generator is connected to the sulfur-rich methanol pipeline after the third valve.
[0013] Specifically, the sulfur-free methanol-rich pipeline is connected to the bottom of the scrubbing tower after passing through the syngas methanol-rich cooler and the first valve.
[0014] Compared with the prior art, this utility model has the following beneficial effects: by coexisting with the turbine generator through the synergistic effect between multiple valves, when the flow regulation of the turbine generator can meet the production demand, these generators are used for power generation first. If the production fluctuates and the turbine generator is difficult to shaving, the regulation of production fluctuations is achieved by adjusting multiple valves during peak and off-peak periods, and the demand for potential energy recovery power generation is also met, effectively solving the balance problem between production regulation and potential energy recovery.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0017] Figure 1 This is a schematic diagram of a washing process power generation device according to an embodiment of the present invention;
[0018] Figure 2 This is a schematic diagram illustrating the combined use of a sulfur-free methanol-ammonia cooler and a sulfur-free rich methanol pipeline in a washing process power generation device according to an embodiment of the present invention.
[0019] Figure 3 This is a schematic diagram of the structure of a washing process power generation device according to an embodiment of the present invention, in which a carbon dioxide sulfur-containing methanol heat exchanger and a second turbine generator are used together.
[0020] Figure 4 This is a schematic diagram of the washing process power generation device according to an embodiment of the present invention.
[0021] Attached reference numerals: 1. Scrubber; 2. First valve; 3. Syngas-rich methanol cooler; 4. Bottom heat exchanger; 5. Purified gas-rich methanol heat exchanger; 6. Sulfur-free methanol-ammonia cooler; 7. Carbon dioxide-containing sulfur-containing methanol heat exchanger; 8. Sulfur-containing methanol-ammonia cooler; 9. Medium-pressure flash distillation tower; 10. Sulfur-free rich methanol pipeline; 11. Sulfur-containing rich methanol pipeline; 12. First turbine generator; 13. Second turbine generator; 14. Second valve; 15. Third valve. Detailed Implementation
[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0023] A washing process power generation device according to an embodiment of the present invention is described below with reference to the accompanying drawings.
[0024] like Figures 1-4 As shown in the figure, a washing process power generation device according to an embodiment of the present invention includes: a washing tower 1, a first valve 2, a synthesis gas-rich methanol cooler 3, a tower bottom heat exchanger 4, a purified gas-rich methanol heat exchanger 5, a sulfur-free methanol-ammonia cooler 6, a carbon dioxide-containing sulfur-rich methanol heat exchanger 7, a sulfur-containing methanol-ammonia cooler 8, a medium-pressure flash tower 9, a sulfur-free rich methanol pipeline 10, a sulfur-containing rich methanol pipeline 11, a first turbine generator 12, a second turbine generator 13, a second valve 14, and a third valve 15, wherein...
[0025] The washing tower 1 is connected to the sulfur-free methanol-rich pipeline 10.
[0026] Understandably, scrubbing tower 1 is used to treat industrial waste gas.
[0027] The sulfur-free methanol-rich pipeline 10 is connected to the medium-pressure flash tower 9 after passing through the bottom heat exchanger 4, the purified gas-rich methanol heat exchanger 5, the sulfur-free methanol ammonia cooler 6, and the second valve 14.
[0028] Understandably, the purified gas methanol-rich heat exchanger 5 can convert the heat generated during the outflow.
[0029] The bottom of the scrubbing tower 1 is connected to the sulfur-rich methanol pipeline 11.
[0030] Understandably, the sulfur-rich methanol pipeline 11 can filter the liquid flowing out of the washing tower 1.
[0031] The sulfur-rich methanol pipeline 11 is connected to the medium-pressure flash tower 9 after passing through the bottom heat exchanger 4, the carbon dioxide sulfur-rich methanol heat exchanger 7, the sulfur-rich methanol ammonia cooler 8, and the third valve 15.
[0032] The inlet of the first turbine generator 12 is connected to the sulfur-free methanol-rich pipeline 10 before the second valve 14, and the outlet of the first turbine generator 12 is connected to the sulfur-free methanol-rich pipeline 10 after the second valve 14.
[0033] Understandably, the sulfur-free methanol-rich pipeline can transport the filtered fluid back to the bottom of scrubbing tower 1.
[0034] The inlet of the second turbine generator 13 is connected to the sulfur-rich methanol pipeline 11 before the third valve 15, and the outlet of the second turbine generator 13 is connected to the sulfur-rich methanol pipeline 11 after the third valve 15.
[0035] Understandably, the first turbine generator 12 is able to convert the energy generated during fluid flow into electrical energy.
[0036] The sulfur-free methanol-rich pipeline 10 is connected to the bottom of the washing tower 1 after passing through the synthesis gas methanol-rich cooler 3 and the first valve 2.
[0037] It should be noted that the washing tower 1 described in this embodiment is divided into four parts from bottom to top: A, B, C, and D. The sulfur-free methanol-rich pipeline 10 is connected to section B of the washing tower 1, the sulfur-containing methanol-rich pipeline 11 is connected to section A of the washing tower 1, and the sulfur-free methanol-rich pipeline 10 is also connected to section A of the washing tower 1.
[0038] It should be noted that the medium-pressure flash tower 9 described in this embodiment is divided into three parts from bottom to top: A, B, and C. The sulfur-free methanol-rich pipeline 10 is connected to section C of the medium-pressure flash tower 9, and the sulfur-containing methanol-rich pipeline 11 is connected to section A of the medium-pressure flash tower 9.
[0039] Specifically, through the coordinated action of the first valve 2, the second valve 14, and the third valve 15, coexisting with the first turbine generator 12 and the second turbine generator 13, the flexibility and efficiency of the unit under various operating conditions are ensured. When the flow regulation of the first turbine generator 12 and the second turbine generator 13 can meet production needs, these generators are used preferentially to generate electricity, fully utilizing their power generation potential and ensuring the stability and efficiency of power generation. If production fluctuates, making it difficult for the first turbine generator 12 and the second turbine generator 13 to perform peak shaving, the stable operation of the unit can be maintained by reducing power generation or temporarily stopping the operation of the first turbine generator 12 and the second turbine generator 13. Through the regulation of the first valve 2, the second valve 14, and the third valve 15 during peak and off-peak periods, the stable operation of the unit and its ability to meet production needs are ensured.
[0040] In summary, this utility model utilizes the synergistic effect of multiple valves to coexist with a turbine generator. When the flow regulation of the turbine generator can meet production needs, these generators are used for power generation first. If production fluctuates and the turbine generator is difficult to shaving, the adjustment of multiple valves during peak and off-peak periods achieves the function of regulating production fluctuations and meets the needs of potential energy recovery for power generation, effectively solving the balance problem between production regulation and potential energy recovery.
[0041] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0042] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0043] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A power generation device for a washing process, characterized in that, include: The components include: a washing tower (1), a first valve (2), a synthesis gas-rich methanol cooler (3), a tower bottom heat exchanger (4), a purified gas-rich methanol heat exchanger (5), a sulfur-free methanol-ammonia cooler (6), a carbon dioxide-containing sulfur-rich methanol heat exchanger (7), a sulfur-containing methanol-ammonia cooler (8), a medium-pressure flash tower (9), a sulfur-free rich methanol pipeline (10), a sulfur-containing rich methanol pipeline (11), a first turbine generator (12), a second turbine generator (13), a second valve (14), and a third valve (15). The washing tower (1) is connected to the sulfur-free methanol-rich pipeline (10).
2. The washing process power generation device according to claim 1, characterized in that, The sulfur-free methanol-rich pipeline (10) is connected to the medium-pressure flash tower (9) after passing through the bottom heat exchanger (4), the purified gas methanol-rich heat exchanger (5), the sulfur-free methanol ammonia cooler (6), and the second valve (14).
3. The washing process power generation device according to claim 1, characterized in that, The bottom of the washing tower (1) is connected to the sulfur-rich methanol pipeline (11).
4. The washing process power generation device according to claim 1, characterized in that, The sulfur-rich methanol pipeline (11) is connected to the medium-pressure flash tower (9) after passing through the bottom heat exchanger (4), the carbon dioxide sulfur-rich methanol heat exchanger (7), the sulfur-rich methanol ammonia cooler (8) and the third valve (15).
5. A washing process power generation device according to claim 1, characterized in that, The inlet of the first turbine generator (12) is connected to the sulfur-free methanol-rich pipeline (10) before the second valve (14), and the outlet of the first turbine generator (12) is connected to the sulfur-free methanol-rich pipeline (10) after the second valve (14).
6. A washing process power generation device according to claim 1, characterized in that, The inlet of the second turbine generator (13) is connected to the sulfur-rich methanol pipeline (11) before the third valve (15), and the outlet of the second turbine generator (13) is connected to the sulfur-rich methanol pipeline (11) after the third valve (15).
7. A washing process power generation device according to claim 1, characterized in that, The sulfur-free methanol-rich pipeline (10) is connected to the bottom of the scrubbing tower (1) after passing through the synthesis gas methanol-rich cooler (3) and the first valve (2).