Multi-functional linear module
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN XISIKE TRANSMISSION TECH CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]为解决上述问题,本实用新型提供一种多功能直线模组,解决了现有的直线模组产品功能单一,负载安装于直线模组上后,只能跟随直线模组的滑动座做往复直线运动,灵活性差非常不方便的问题
[0017]相比现有的直线模组,本实用新型通过工作台两侧相对设置第一传动组件与第二传动组件的协同工作,确保治具组件的运动精度和稳定性,有效减少因单侧传动可能带来的偏移或晃动问题,为整个模组提供稳定的动力传输结构;且监测组件设置在第一、第二传动组件之间,能实时对两者间的传动速率进行监测,以便操作人员及时掌握传动状态;而第一治具元件在第一传动组件上,第二治具元件在第二传动组件上,并且两传动组件可带动治具元件做相反或相同运动;灵活的运动方式极大地拓展了模组的应用场景,能够满足不同工艺需求,如物料的夹取与移送、产品的装配等多种操作,提升了模组的功能性和通用性;实用性强。
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Figure CN224606833U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of linear module technology, specifically a multifunctional linear module. Background Technology
[0002] Linear modules, also known as linear robots, Cartesian robots, or linear slides, are automation upgrade units following linear guides, linear motion modules, and ball screw linear transmission mechanisms. By combining various units, linear and curvilinear motion of loads can be achieved, making automation of light loads more flexible and positioning more precise.
[0003] Existing linear module products have limited functionality. Once the load is installed on the linear module, it can only reciprocate linearly following the sliding seat of the linear module, resulting in poor flexibility and great inconvenience. Utility Model Content
[0004] To address the aforementioned problems, this utility model provides a multifunctional linear module, which solves the problem that existing linear module products have limited functionality and, after the load is installed on the linear module, can only perform reciprocating linear motion following the sliding seat of the linear module, resulting in poor flexibility and great inconvenience.
[0005] The technical solution adopted by this utility model is: a multi-functional linear module, including a worktable, a first transmission component, a second transmission component, a monitoring component, and a fixture component; the first transmission component and the second transmission component are disposed opposite to each other on both sides of the worktable, and the monitoring component is disposed between the first transmission component and the second transmission component for monitoring the transmission speed between the first transmission component and the second transmission component; the fixture component includes a first fixture element and a second fixture element, the first fixture element being disposed on the first transmission component and the second fixture element being disposed on the second transmission component;
[0006] The first transmission component drives the first fixture element to move in the opposite direction or in the same direction as the second transmission component drives the second fixture element on the worktable.
[0007] A further improvement to the above solution is that the workbench is provided with a mounting plate and a mounting frame, the first transmission component is mounted on the mounting plate, and the second transmission component is mounted on the mounting frame.
[0008] A further improvement to the above solution is that the inner walls of both sides of the mounting plate are provided with first slide rails, and the inner sides of the first slide rails are provided with first slide grooves, and the first transmission component drives along the first slide rails; the inner walls of both sides of the mounting bracket are provided with second slide rails, and the inner sides of the second slide rails are provided with second slide grooves, and the second transmission component drives along the second slide rails.
[0009] A further improvement to the above solution is that the first transmission assembly includes a first mounting base, a first drive motor, a first drive wheel, a first synchronous belt, a first driven wheel, and a first transmission frame; the first drive motor is mounted on the first mounting base, the first drive wheel is mounted on the first drive motor, and the first synchronous belt is respectively sleeved on the first drive wheel and the first driven wheel; one end of the first drive motor is connected to drive the first drive wheel, and the first drive wheel drives the first driven wheel and the first synchronous belt to slide within the first slide rail.
[0010] A further improvement to the above scheme is that a first slider is provided near the first transmission component on the first transmission frame, and a first mounting block is provided near the first slider at one end of the first transmission frame. The first mounting block is used to mount the first slider on the first transmission frame. The first mounting block slides along the first synchronous belt, and a first protrusion is provided at both ends of the first slider. One end of the first protrusion abuts against the first slide groove, and the first slider slides synchronously with the first mounting block along the first slide rail.
[0011] A further improvement to the above solution is that the second transmission assembly includes a second mounting base, a second transmission frame, a second slider, and a second mounting block; the second transmission frame is disposed on the second mounting base, the second slider and the second mounting block are respectively disposed at both ends of the second transmission frame, the second mounting block is used to mount the second slider on the second transmission frame, and one end of the second slider slides along the second slide rail.
[0012] A further improvement to the above scheme is that the two ends of the first transmission frame are respectively mounted on the first transmission assembly and the second transmission assembly; the two ends of the second transmission frame are respectively staggered with the first transmission frame on the first transmission assembly and the second transmission assembly.
[0013] A further improvement to the above scheme is that the first slider is provided in two sets, one set of the first slider slides along the first slide rail at one end; the other set of the first slider slides along the second slide rail at one end; the second slider is provided in two sets, one set of the second slider slides along the second slide rail at one end; the other set of the second slider slides along the first slide rail at one end.
[0014] A further improvement to the above scheme is that the monitoring component includes a ranging element and a surveying element, the ranging element being disposed between the first transmission component and the second transmission component; the surveying element being disposed at the other end of the first transmission component and the second transmission component relative to the ranging element.
[0015] A further improvement to the above solution is that a first positioning block is provided on the first fixture element, and multiple first positioning blocks are provided, with the multiple first positioning blocks distributed around the first fixture element; the first fixture element is disposed on the first transmission assembly and positioned by the first positioning blocks; a second positioning block is provided on the second fixture element, and multiple second positioning blocks are provided, with the multiple second positioning blocks distributed around the second fixture element; the second fixture element is disposed on the second transmission assembly and positioned by the second positioning blocks.
[0016] The beneficial effects of this utility model are:
[0017] Compared to existing linear modules, this invention utilizes the coordinated operation of a first transmission component and a second transmission component positioned opposite each other on both sides of the worktable. This ensures the motion accuracy and stability of the fixture components, effectively reducing potential offset or swaying issues caused by unilateral transmission and providing a stable power transmission structure for the entire module. Furthermore, a monitoring component positioned between the first and second transmission components allows for real-time monitoring of the transmission rate between them, enabling operators to promptly grasp the transmission status. The first fixture element is mounted on the first transmission component, and the second fixture element on the second transmission component, with both transmission components capable of driving the fixture elements to perform opposite or identical movements. This flexible motion greatly expands the module's application scenarios, meeting diverse process requirements such as material gripping and transfer, product assembly, and other operations, thus enhancing the module's functionality and versatility. It is highly practical. Attached Figure Description
[0018] Figure 1 This is a perspective view of the multifunctional linear module of this utility model;
[0019] Figure 2 This is a top view of the multifunctional linear module of this utility model;
[0020] Figure 3 This is a front view of the multifunctional linear module of this utility model;
[0021] Figure 4 This is an exploded view of the multifunctional linear module of this utility model.
[0022] Explanation of reference numerals in the attached drawings: workbench 10, mounting plate 11, mounting bracket 12, second slide rail 121, second slide groove 122, first slide rail 13, first slide groove 14;
[0023] First transmission assembly 20, first mounting base 21, first drive motor 22, first drive wheel 23, first synchronous belt 24, first driven wheel 25, first transmission frame 26, first slider 27, first mounting block 28;
[0024] Second transmission assembly 30, second mounting base 31, second transmission frame 32, second slider 33, second mounting block 34;
[0025] Monitoring component 40, ranging element 41, surveying element 42;
[0026] Fixture assembly 50, first fixture element 51, first positioning block 511, second fixture element 52, and second positioning block 521. Detailed Implementation
[0027] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0028] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention.
[0030] like Figure 1-4As shown in the embodiment of this utility model, a multifunctional linear module includes a worktable 10, a first transmission component 20, a second transmission component 30, a monitoring component 40, and a fixture component 50. The first transmission component 20 and the second transmission component 30 are disposed opposite to each other on both sides of the worktable 10. The monitoring component 40 is disposed between the first transmission component 20 and the second transmission component 30 and is used to monitor the transmission speed between the first transmission component 20 and the second transmission component 30. The fixture component 50 includes a first fixture element 51 and a second fixture element 52. The first fixture element 51 is disposed on the first transmission component 20, and the second fixture element 52 is disposed on the second transmission component 30. The first transmission component 20 drives the first fixture element 51 to move in the opposite direction or in the same direction as the second transmission component 30 drives the second fixture element 52 on the worktable 10. In this embodiment, the coordinated operation of the first transmission component 20 and the second transmission component 30, which are arranged opposite to each other on both sides of the workbench 10, ensures the motion accuracy and stability of the fixture component 50, effectively reducing the offset or shaking problems that may be caused by unilateral transmission, and providing a stable power transmission structure for the entire module. The monitoring component 40 is set between the first and second transmission components 30, which can monitor the transmission rate between the two in real time, so that the operator can keep track of the transmission status. The first fixture element 51 is on the first transmission component 20, and the second fixture element 52 is on the second transmission component 30. The two transmission components can drive the fixture elements to make opposite or the same movements. The flexible movement mode greatly expands the application scenarios of the module and can meet different process requirements, such as material clamping and transfer, product assembly and other operations, improving the functionality and versatility of the module. It is highly practical.
[0031] like Figure 1 As shown, a mounting plate 11 and a mounting bracket 12 are provided on the workbench 10. The first transmission component 20 is disposed on the mounting plate 11, and the second transmission component 30 is disposed on the mounting bracket 12. In this embodiment, by providing a mounting plate 11 and a mounting bracket 12 on the workbench 10, and placing the first transmission component 20 on the mounting plate 11 and the second transmission component 30 on the mounting bracket 12, different transmission components are rationally distributed, achieving efficient use of space and avoiding mutual interference between components.
[0032] like Figure 4As shown, the inner walls of both sides of the mounting plate 11 are provided with first slide rails 13, and the inner sides of the first slide rails 13 are provided with first grooves 14. The first transmission component 20 is driven along the first slide rails 13. The inner walls of both sides of the mounting bracket 12 are provided with second slide rails 121, and the inner sides of the second slide rails 121 are provided with second grooves 122. The second transmission component 30 is driven along the second slide rails 121. In this embodiment, the first slide rails 13 provide a precise running track for the first transmission component 20. The first grooves 14 on both sides not only enhance the stability of the first transmission component 20's operation and reduce shaking and deviation, but also effectively guide the transmission direction, ensuring the straightness and accuracy of the transmission. The second slide rails 121 and the second grooves 122 create a stable and precise operating environment for the second transmission component 30.
[0033] The first transmission assembly 20 includes a first mounting base 21, a first drive motor 22, a first drive wheel 23, a first synchronous belt 24, a first driven wheel 25, and a first transmission frame 26. The first drive motor 22 is mounted on the first mounting base 21, the first drive wheel 23 is mounted on the first drive motor 22, and the first synchronous belt 24 is respectively sleeved on the first drive wheel 23 and the first driven wheel 25. One end of the first drive motor 22 is connected to drive the first drive wheel 23, and the first drive wheel 23 drives the first driven wheel 25 and the first synchronous belt 24 to slide within the first slide rail 13. In this embodiment, the first mounting base 21 provides a stable mounting foundation for components such as the first drive motor 22, ensuring operational stability. The first drive motor 22 serves as a power source, precisely outputting power to drive the first drive wheel 23. The first drive wheel 23, in conjunction with the first synchronous belt 24, can efficiently and stably transmit power to the first driven wheel 25, achieving smooth transmission. The first driven wheel 25 drives related components to slide within the first slide rail 13, ensuring the accuracy and smoothness of linear motion. The entire transmission assembly works collaboratively to effectively realize power transmission and linear motion, improve module working efficiency, and ensure the accuracy and reliability of equipment operation.
[0034] A first slider 27 is provided on the first transmission frame 26 near the first transmission assembly 20. A first mounting block 28 is provided on one end of the first transmission frame 26 near the first slider 27. The first mounting block 28 is used to mount the first slider 27 on the first transmission frame 26. The first mounting block 28 slides along the first synchronous belt 24. The first slider 27 has first protrusions at both ends. One end of the first protrusion abuts against the first slide groove 14. The first slider 27 slides synchronously with the first mounting block 28 along the first slide rail 13. In this embodiment, the first slider 27 cooperates with the first mounting block 28 to securely mount the slider on the first transmission frame 26, ensuring the stability and reliability of the structure. The first mounting block 28 slides along the first synchronous belt 24, which can accurately transmit power and effectively drive the first transmission frame 26 to move along a predetermined trajectory. The first protrusions at both ends of the first slider 27 abut against the first slide groove 14, which plays a guiding and limiting role, ensuring that the slider slides synchronously along the first slide rail 13 and the first mounting block 28, improving the accuracy of the movement. This allows the multi-functional linear module to achieve more precise linear movement during operation, reducing deviations and thus improving the overall working performance and processing accuracy of the equipment.
[0035] The second transmission assembly 30 includes a second mounting base 31, a second transmission frame 32, a second slider 33, and a second mounting block 34. The second transmission frame 32 is mounted on the second mounting base 31. The second slider 33 and the second mounting block 34 are respectively located at both ends of the second transmission frame 32. The second mounting block 34 is used to mount the second slider 33 on the second transmission frame 32. One end of the second slider 33 slides along the second slide rail 121. In this embodiment, the second mounting base 31 provides a stable support foundation for the second transmission frame 32, ensuring transmission stability. The second transmission frame 32, mounted on it, serves as a key component, connecting and supporting the second slider 33 and the second mounting block 34. The second slider 33 and the second mounting block 34 are respectively located at both ends. The second mounting block 34 enables the precise installation of the second slider 33 on the second transmission frame 32, ensuring a stable connection between the two. By sliding the second slider 33 along the second slide rail 121, precise linear motion is achieved, enabling the entire module to complete the corresponding work tasks efficiently and stably, improving the functionality and reliability of the module in practical applications.
[0036] The two ends of the first transmission frame 26 are respectively mounted on the first transmission assembly 20 and the second transmission assembly 30; the two ends of the second transmission frame 32 are respectively staggered with the first transmission frame 26 on the first transmission assembly 20 and the second transmission assembly 30. In this embodiment, by mounting the two ends of the first transmission frame 26 on the first transmission assembly 20 and the second transmission assembly 30, the power is effectively transmitted and distributed, enabling the linear module to receive power input from different directions or sources, optimizing the power transmission path, and improving the overall transmission efficiency. The two ends of the second transmission frame 32 are staggered with the first transmission frame 26 on the two transmission assemblies, and the staggered layout disperses the force, avoids local stress concentration, reduces component wear and failure risk, provides the module with more flexible motion modes and stroke control, can better adapt to complex and ever-changing work requirements, and improves the practicality and reliability of the multi-functional linear module.
[0037] Two sets of first sliders 27 are provided. One set of first sliders 27 slides along the first slide rail 13 at one end; the other set of first sliders 27 slides along the second slide rail 121 at one end. Similarly, two sets of second sliders 33 are provided. One set of second sliders 33 slides along the second slide rail 121 at one end; the other set of second sliders 33 slides along the first slide rail 13 at one end. In this embodiment, by having two sets of first sliders 27 slide along the first and second slide rails 121 respectively, and two sets of second sliders 33 also slide along the second and first slide rails 13 respectively, this staggered arrangement greatly enhances the module's motion flexibility and controllability; it enables diverse linear motion paths, meeting the working requirements of different directions and trajectories under complex working conditions.
[0038] The monitoring component 40 includes a ranging element 41 and a surveying element 42. The ranging element 41 is disposed between the first transmission component 20 and the second transmission component 30; the surveying element 42 is disposed at the other end of the first transmission component 20 and the second transmission component 30, relative to the ranging element 41. In this embodiment, by disposing of the ranging element 41 between the first transmission component 20 and the second transmission component 30, the distance change between the two components can be accurately measured, providing key data for the operating status of the transmission system. The surveying element 42 is disposed at the other end relative to the ranging element 41, allowing for the acquisition of more information from different angles and a comprehensive survey of the module's operating environment and status. The two components work together to monitor the module's operating parameters in real time, promptly identifying potential problems such as transmission deviation and component wear, thereby improving the module's stability, reliability, and operating efficiency.
[0039] A first positioning block 511 is provided on the first fixture element 51. Multiple first positioning blocks 511 are provided and distributed around the perimeter of the first fixture element 51. The first fixture element 51 is mounted on the first transmission assembly 20 and positioned by the first positioning blocks 511. A second positioning block 521 is provided on the second fixture element 52. Multiple second positioning blocks 521 are provided and distributed around the perimeter of the second fixture element 52. The second fixture element 52 is mounted on the second transmission assembly 30 and positioned by the second positioning blocks 521. In this embodiment, by distributing multiple first positioning blocks 511 around the first fixture element 51, the first fixture element 51 is precisely mounted on the first transmission assembly 20, which effectively improves the accuracy and stability of the installation of the first fixture element 51, ensures its positional accuracy during operation, and reduces displacement deviation. Similarly, multiple second positioning blocks 521 are distributed around the second fixture element 52, allowing the second fixture element 52 to be accurately positioned on the second transmission assembly 30, ensuring the installation accuracy and stability of the second fixture element 52. This arrangement improves the positioning accuracy of the fixture assembly 50 in the entire multi-functional linear module, thereby enhancing the reliability of the module's operation and the precision of its processing.
[0040] A multifunctional linear module includes a worktable 10, a first transmission assembly 20, a second transmission assembly 30, a monitoring assembly 40, and a fixture assembly 50. The first transmission assembly 20 and the second transmission assembly 30 are disposed opposite each other on both sides of the worktable 10. The monitoring assembly 40 is disposed between the first transmission assembly 20 and the second transmission assembly 30 and is used to monitor the transmission speed between the first transmission assembly 20 and the second transmission assembly 30. The fixture assembly 50 includes a first fixture element 51 and a second fixture element 52. The first fixture element 51 is disposed on the first transmission assembly 20, and the second fixture element 52 is disposed on the second transmission assembly 30. The first transmission assembly 20 drives the first fixture element 51 to move in the opposite direction or in the same direction as the second transmission assembly 30 drives the second fixture element 52 on the worktable 10. In this embodiment, the coordinated operation of the first transmission component 20 and the second transmission component 30, which are arranged opposite to each other on both sides of the workbench 10, ensures the motion accuracy and stability of the fixture component 50, effectively reducing the offset or shaking problems that may be caused by unilateral transmission, and providing a stable power transmission structure for the entire module. The monitoring component 40 is set between the first and second transmission components 30, which can monitor the transmission rate between the two in real time, so that the operator can keep track of the transmission status. The first fixture element 51 is on the first transmission component 20, and the second fixture element 52 is on the second transmission component 30. The two transmission components can drive the fixture elements to make opposite or the same movements. The flexible movement mode greatly expands the application scenarios of the module and can meet different process requirements, such as material clamping and transfer, product assembly and other operations, improving the functionality and versatility of the module. It is highly practical.
[0041] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A multifunctional linear module, characterized in that: The device includes a worktable, a first transmission assembly, a second transmission assembly, a monitoring assembly, and a fixture assembly. The first and second transmission assemblies are disposed opposite each other on both sides of the worktable. The monitoring assembly is disposed between the first and second transmission assemblies and is used to monitor the transmission speed between the first and second transmission assemblies. The fixture assembly includes a first fixture element and a second fixture element, wherein the first fixture element is disposed on the first transmission assembly and the second fixture element is disposed on the second transmission assembly. The first transmission component drives the first fixture element to move in the opposite direction or in the same direction as the second transmission component drives the second fixture element on the worktable.
2. The multifunctional linear module according to claim 1, characterized in that: The workbench is provided with a mounting plate and a mounting bracket. The first transmission component is mounted on the mounting plate, and the second transmission component is mounted on the mounting bracket.
3. The multifunctional linear module according to claim 2, characterized in that: The mounting plate has a first slide rail on both sides of its inner wall, and a first slide groove is provided on the inner side of both sides of the first slide rail. The first transmission component moves along the first slide rail. The mounting bracket has a second slide rail on both sides of its inner wall, and a second slide groove is provided on the inner side of both sides of the second slide rail. The second transmission component moves along the second slide rail.
4. The multifunctional linear module according to claim 3, characterized in that: The first transmission assembly includes a first mounting base, a first drive motor, a first drive wheel, a first synchronous belt, a first driven wheel, and a first transmission frame; the first drive motor is mounted on the first mounting base, the first drive wheel is mounted on the first drive motor, and the first synchronous belt is respectively sleeved on the first drive wheel and the first driven wheel; one end of the first drive motor is connected to drive the first drive wheel, and the first drive wheel drives the first driven wheel and the first synchronous belt to slide within the first slide rail.
5. The multifunctional linear module according to claim 4, characterized in that: The first transmission frame is provided with a first slider near the first transmission component, and a first mounting block is provided at one end of the first transmission frame near the first slider. The first mounting block is used to mount the first slider on the first transmission frame. The first mounting block slides along the first synchronous belt. The first slider is provided with first protrusions at both ends. One end of the first protrusion abuts against the first slide groove. The first slider slides synchronously with the first mounting block along the first slide rail.
6. The multifunctional linear module according to claim 5, characterized in that: The second transmission assembly includes a second mounting base, a second transmission frame, a second slider, and a second mounting block; the second transmission frame is disposed on the second mounting base, the second slider and the second mounting block are respectively disposed at both ends of the second transmission frame, the second mounting block is used to mount the second slider on the second transmission frame, and one end of the second slider slides along the second slide rail.
7. The multifunctional linear module according to claim 6, characterized in that: The two ends of the first transmission frame are respectively mounted on the first transmission assembly and the second transmission assembly; the two ends of the second transmission frame are respectively staggered with the first transmission frame on the first transmission assembly and the second transmission assembly.
8. The multifunctional linear module according to claim 7, characterized in that: The first slider is provided in two sets. In one set, one end of the first slider slides along the first slide rail; in the other set, one end of the first slider slides along the second slide rail. The second slider is provided in two sets. In one set, one end of the second slider slides along the second slide rail; in the other set, one end of the second slider slides along the first slide rail.
9. The multifunctional linear module according to claim 1, characterized in that: The monitoring component includes a ranging element and a surveying element. The ranging element is disposed between the first transmission component and the second transmission component. The surveying element is disposed at the other end of the first transmission component and the second transmission component, relative to the ranging element.
10. The multifunctional linear module according to claim 1, characterized in that: The first fixture element is provided with a first positioning block, and multiple first positioning blocks are provided, which are distributed around the first fixture element; the first fixture element is disposed on the first transmission assembly and is positioned by the first positioning blocks. The second fixture element is provided with a second positioning block, and there are multiple second positioning blocks distributed around the second fixture element; the second fixture element is disposed on the second transmission assembly and positioned by the second positioning blocks.