A wear-resistant wedge brake
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA MECHANICAL & ELECTRICAL (NANTONG) CO LTD
- Filing Date
- 2025-08-19
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]公告号为CN210859627U的专利公开了楔形制动器,当制动器需要闭合时,启动动力机构,使刹车片相互靠拢,当刹车片摩擦面与制动盘接触后,会产生摩擦力,使制动盘减速,当刹车片的间距小于制动盘厚度时,刹车片会夹紧制动盘使其停止转动;当制动器需要打开时,启动动力机构,使刹车片相互远离,当刹车片的间距大于制动盘厚度时,摩擦力消失,制动器完全打开,然而该楔形制动器在制动过程中,其刹车片与制动盘之间的摩擦力较小,从而会影响到制动器的制动效果,且刹车片摩擦面在长期使用后耐磨性能会比较差
[0013]与现有技术相比,本实用新型的有益效果包括:通过制动分泵带动活塞杆进行移动,从而带动推盘和推杆一同在套管的内部进行移动,进而带动楔形块进行移动,并通过楔形块和两组活动轮的配合带动两组活动块沿着连接槽体而相对移动,而后通过第一连杆和连接盘配合第二连杆带动两组转动板相对远离,并通过固定轴杆和转动板的活动连接使得两组鼓片相对转动,直至在交错设置的若干组耐磨板和若干组耐磨条的配合下以进行制动,能够在进行楔形制动操作的同时提高制动器的制动效果,且耐磨性能较好。
Smart Images

Figure CN224606887U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of brakes, and in particular to a wear-resistant wedge brake. Background Technology
[0002] A wedge brake is a device that uses the mechanical action of a wedge-shaped block to achieve braking, belonging to the category of friction brakes. Its core principle is to amplify a small input force into a larger clamping force through the wedge effect, thereby making close contact between the brake pads and the brake disc or brake drum, and achieving deceleration or stopping through friction.
[0003] Patent CN210859627U discloses a wedge-shaped brake. When the brake needs to be closed, the power mechanism is activated to bring the brake pads together. When the friction surface of the brake pads contacts the brake disc, friction is generated, causing the brake disc to decelerate. When the gap between the brake pads is less than the thickness of the brake disc, the brake pads clamp the brake disc, stopping its rotation. When the brake needs to be opened, the power mechanism is activated to move the brake pads apart. When the gap between the brake pads is greater than the thickness of the brake disc, the friction disappears, and the brake is fully opened. However, during the braking process, the friction between the brake pads and the brake disc is relatively small, which affects the braking effect. Furthermore, the wear resistance of the brake pad friction surface is relatively poor after long-term use. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a wear-resistant wedge brake. In the existing wedge brake, the friction between the brake pads and the brake disc is small during the braking process, which will affect the braking effect of the brake. Moreover, the wear resistance of the brake pad friction surface will be poor after long-term use.
[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: a wear-resistant wedge brake, including a main body disc, and two sets of rotating plates located on one side of the main body disc. A drum is fixedly connected to the periphery of the rotating plates. Several sets of wear-resistant plates and several sets of wear-resistant strips are fixedly connected to the outer side of the drum. A connecting groove is provided on the top of one side of the main body disc. Two sets of movable blocks are provided inside the connecting groove. A first connecting rod is fixedly connected to the movable block. A connecting plate is fixedly connected to the other end of the first connecting rod. A second connecting rod is fixedly connected to the connecting plate.
[0006] A sleeve is securely connected to the top of the main body disc, and a brake caliper is securely connected to the other end of the sleeve. A piston rod is fixedly connected to the output end of the brake caliper, and a push plate is fixedly connected to the other end of the piston rod. A push rod is fixedly connected to the push plate, and a wedge block is fixedly connected to the other end of the push rod. Two sets of movable wheels are movably connected to the wedge block.
[0007] As a further embodiment of this utility model: the cross-sectional shape of the drum plate is arc-shaped, and several sets of wear-resistant plates and several sets of wear-resistant strips are distributed at equal intervals on the drum plate, and the several sets of wear-resistant plates and several sets of wear-resistant strips are staggered, and the cross-sectional shape of the wear-resistant plate is arc-shaped.
[0008] As a further embodiment of this utility model: the push plate is located inside the sleeve, the movable wheel and the movable block roll in contact, the second connecting rod is fixedly connected to the drum plate, and the first connecting rod is movably connected to the connecting groove.
[0009] As a further embodiment of this utility model: a first fixing plate and a second fixing plate are fixedly connected to both ends of the rotating plate, a first return spring is fixedly connected between the two sets of the first fixing plates, and a second return spring is fixedly connected between the two sets of the second fixing plates.
[0010] As a further embodiment of this utility model: connecting plates are fixedly connected to both sides of the connecting groove, four sets of connecting rods are fixedly connected to the top of one side of the main body disk, and the ends of the four sets of connecting rods are threaded with second threaded rings. Two sets of fixed shafts are fixedly connected to the bottom of one side of the main body disk, and the ends of the two sets of fixed shafts are threaded with first threaded rings.
[0011] As a further embodiment of this utility model: the connecting plate is movably connected to two sets of connecting rods, and the second threaded ring is located on the outside of the connecting plate.
[0012] As a further embodiment of this utility model: the bottom of the rotating plate is provided with a movable hole, and the rotating plate is movably connected to the fixed shaft through the movable hole, and the first screw ring is located on the outside of the rotating plate.
[0013] Compared with the prior art, the beneficial effects of this utility model include: the piston rod is moved by the brake cylinder, which in turn moves the push plate and push rod together inside the sleeve, thereby moving the wedge block. Through the cooperation of the wedge block and two sets of movable wheels, the two sets of movable blocks move relative to each other along the connecting groove. Then, through the cooperation of the first connecting rod and the connecting plate with the second connecting rod, the two sets of rotating plates move away from each other. Through the movable connection of the fixed shaft and the rotating plate, the two sets of drums rotate relative to each other until braking is achieved with the cooperation of several sets of wear-resistant plates and several sets of wear-resistant strips arranged in an alternating manner. This can improve the braking effect of the brake while performing wedge braking operation, and has better wear resistance.
[0014] Compared with the prior art, the beneficial effects of this utility model include: firstly, the first screw ring is screwed off from the fixed shaft, and then the rotating plate is separated from the fixed shaft through the movable hole. Next, the second screw ring is screwed off from the connecting rod, and the connecting groove is separated from the connecting disc through the cooperation of the connecting plate and the connecting rod. At this time, both sets of drums are separated from the main disc, realizing the quick disassembly function of the wedge brake, so as to inspect and replace the brake structure. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a wear-resistant wedge brake according to an embodiment of the present invention;
[0016] Figure 2 This is a schematic diagram of the connection structure of the rotating plate in an embodiment of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the drum plate in an embodiment of this utility model;
[0018] Figure 4 This is a schematic diagram of the connection structure of the main disk in an embodiment of this utility model.
[0019] In the diagram: 1. Main disc; 2. Sleeve; 3. Brake cylinder; 4. Piston rod; 5. Push plate; 6. Push rod; 7. Wedge block; 8. Movable wheel; 9. Connecting groove; 10. Movable block; 11. First connecting rod; 12. Connecting disc; 13. Second connecting rod; 14. Drum plate; 15. Rotating plate; 16. Wear-resistant plate; 17. Wear-resistant strip; 18. First fixed plate; 19. First return spring; 20. Second fixed plate; 21. Second return spring; 22. Fixed shaft; 23. Movable hole; 24. First threaded ring; 25. Connecting plate; 26. Connecting rod; 27. Second threaded ring. Detailed Implementation
[0020] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0021] Example 1, please refer to Figures 1-4A wear-resistant wedge brake includes a main disc 1 and two sets of rotating plates 15 located on one side of the main disc 1. A drum 14 is fixedly connected to the periphery of the rotating plate 15. Several sets of wear-resistant plates 16 and several sets of wear-resistant strips 17 are fixedly connected to the outer side of the drum 14. A connecting groove 9 is provided on the top of one side of the main disc 1. Two sets of movable blocks 10 are provided inside the connecting groove 9. A first connecting rod 11 is fixedly connected to the movable block 10. A connecting disc 12 is fixedly connected to the other end of the first connecting rod 11. A second connecting rod 13 is fixedly connected to the connecting disc 12. A sleeve 2 is clamped to the top of the main disc 1. A brake caliper 3 is clamped to the other end of the sleeve 2. A piston rod 4 is fixedly connected to the output end of the brake caliper 3. A push plate 5 is fixedly connected to the other end of the piston rod 4. A push rod 6 is fixedly connected to the push plate 5. A wedge block 7 is fixedly connected to the other end of the push rod 6. Two sets of movable wheels 8 are movably connected to the wedge block 7.
[0022] The cross-sectional shape of the drum plate 14 is arc-shaped. Several sets of wear-resistant plates 16 and several sets of wear-resistant strips 17 are distributed at equal intervals on the drum plate 14, and the several sets of wear-resistant plates 16 and several sets of wear-resistant strips 17 are staggered. The cross-sectional shape of the wear-resistant plate 16 is arc-shaped.
[0023] In this embodiment, the braking effect of the brake is improved by the cooperation of several sets of wear-resistant plates 16 and several sets of wear-resistant strips 17.
[0024] The push plate 5 is located inside the sleeve 2, the movable wheel 8 and the movable block 10 roll and fit together, the second connecting rod 13 is fixedly connected to the drum plate 14, and the first connecting rod 11 is movably connected to the connecting groove 9.
[0025] In this embodiment, the wedge block 7 and the two sets of movable wheels 8 cooperate to allow the two sets of movable blocks 10 to move relative to each other along the connecting groove 9.
[0026] The two ends of the rotating plate 15 are respectively fixedly connected to a first fixing plate 18 and a second fixing plate 20. A first return spring 19 is fixedly connected between the two sets of first fixing plates 18, and a second return spring 21 is fixedly connected between the two sets of second fixing plates 20.
[0027] In this embodiment, the first return spring 19 and the second return spring 21 work together to reset the rotating plate 15 and the drum plate 14.
[0028] Specifically, the brake cylinder 3 drives the piston rod 4 to move, which in turn drives the push plate 5 and push rod 6 to move together inside the sleeve 2, thereby driving the wedge block 7 to move. Through the cooperation of the wedge block 7 and the two sets of movable wheels 8, the two sets of movable blocks 10 move relative to each other along the connecting groove 9. Then, through the cooperation of the first connecting rod 11 and the connecting plate 12 and the second connecting rod 13, the two sets of rotating plates 15 move away from each other. Through the movable connection of the fixed shaft 22 and the rotating plate 15, the two sets of drums 14 rotate relative to each other until braking is achieved with the cooperation of several sets of wear-resistant plates 16 and several sets of wear-resistant strips 17 arranged in an alternating manner. This can improve the braking effect of the brake while performing wedge braking operation, and has good wear resistance.
[0029] Example 2, please refer to Figures 1-4 A wear-resistant wedge brake has connecting plates 25 fixedly connected to both sides of the connecting groove 9, four sets of connecting rods 26 fixedly connected to the top of one side of the main body disk 1, and the ends of the four sets of connecting rods 26 are threaded with second threaded rings 27. Two sets of fixed shafts 22 are fixedly connected to the bottom of one side of the main body disk 1, and the ends of the two sets of fixed shafts 22 are threaded with first threaded rings 24.
[0030] The connecting plate 25 is movably connected to two sets of connecting rods 26, and the second screw ring 27 is located on the outside of the connecting plate 25.
[0031] In this embodiment, the connecting plate 25 and the connecting rod 26 cooperate with the second screw ring 27 so that the connecting groove 9 can be snapped onto the main body disk 1.
[0032] The bottom of the rotating plate 15 has a through hole 23, and the rotating plate 15 is movably connected to the fixed shaft 22 through the through hole 23. The first screw ring 24 is located on the outside of the rotating plate 15.
[0033] In this embodiment, the first screw ring 24 is used in conjunction with the fixed shaft 22 and the movable hole 23 so that the rotating plate 15 can be installed on the main body disk 1.
[0034] Specifically, the first screw ring 24 is first screwed off from the fixed shaft 22, and then the rotating plate 15 is separated from the fixed shaft 22 through the movable hole 23. Next, the second screw ring 27 is screwed off from the connecting rod 26, and the connecting groove 9 is separated from the connecting disc 12 through the cooperation of the connecting plate 25 and the connecting rod 26. At this time, both sets of drums 14 are separated from the main disc 1, realizing the quick disassembly function of the wedge brake, so as to inspect and replace the brake structure.
[0035] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.
Claims
1. A wear-resistant wedge brake, comprising a main body disc (1), characterized in that: It also includes two sets of rotating plates (15) located on one side of the main body disk (1). The outer periphery of the rotating plate (15) is fixedly connected to a drum plate (14). The outer side of the drum plate (14) is fixedly connected to several sets of wear-resistant plates (16) and several sets of wear-resistant strips (17). A connecting groove (9) is provided on the top of one side of the main body disk (1). Two sets of movable blocks (10) are provided inside the connecting groove (9). A first connecting rod (11) is fixedly connected to the movable block (10). A connecting plate (12) is fixedly connected to the other end of the first connecting rod (11). A second connecting rod (13) is fixedly connected to the connecting plate (12). The top of the main body disc (1) is fixedly connected to a sleeve (2), and the other end of the sleeve (2) is fixedly connected to a brake caliper (3). The output end of the brake caliper (3) is fixedly connected to a piston rod (4), and the other end of the piston rod (4) is fixedly connected to a push plate (5). The push plate (5) is fixedly connected to a push rod (6), and the other end of the push rod (6) is fixedly connected to a wedge block (7). Two sets of movable wheels (8) are movably connected to the wedge block (7).
2. The wear-resistant wedge brake according to claim 1, characterized in that: The cross-sectional shape of the drum plate (14) is arc-shaped. Several sets of wear-resistant plates (16) and several sets of wear-resistant strips (17) are distributed at equal intervals on the drum plate (14), and the several sets of wear-resistant plates (16) and several sets of wear-resistant strips (17) are staggered. The cross-sectional shape of the wear-resistant plate (16) is arc-shaped.
3. The wear-resistant wedge brake according to claim 2, characterized in that: The push plate (5) is located inside the sleeve (2), the movable wheel (8) rolls and fits against the movable block (10), the second connecting rod (13) is fixedly connected to the drum (14), and the first connecting rod (11) is movably connected to the connecting groove (9).
4. The wear-resistant wedge brake according to claim 1, characterized in that: The two ends of the rotating plate (15) are respectively fixedly connected to a first fixing plate (18) and a second fixing plate (20), a first return spring (19) is fixedly connected between the two sets of the first fixing plates (18), and a second return spring (21) is fixedly connected between the two sets of the second fixing plates (20).
5. A wear-resistant wedge brake according to claim 1, characterized in that: Both sides of the connecting groove (9) are fixedly connected to connecting plates (25). Four sets of connecting rods (26) are fixedly connected to the top of one side of the main body disk (1). The ends of the four sets of connecting rods (26) are threaded with second threaded rings (27). Two sets of fixed shafts (22) are fixedly connected to the bottom of one side of the main body disk (1). The ends of the two sets of fixed shafts (22) are threaded with first threaded rings (24).
6. A wear-resistant wedge brake according to claim 5, characterized in that: The connecting plate (25) is movably connected to two sets of connecting rods (26), and the second screw ring (27) is located on the outside of the connecting plate (25).
7. A wear-resistant wedge brake according to claim 5, characterized in that: The bottom of the rotating plate (15) is provided with a movable hole (23), and the rotating plate (15) is movably connected to the fixed shaft (22) through the movable hole (23). The first screw ring (24) is located on the outside of the rotating plate (15).
Citation Information
Patent Citations
Wedge brake
CN210859627U