An x-ray detection device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RUIAO TESTING EQUIP (DONGGUAN) CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-08-07
AI Technical Summary
现有射线检测设备在对工业金属加工件进行检测时,需要工作人员对工业金属加工件的位置进行调节,存在使用不便的缺陷
[0013]与现有技术相比,本实用新型的有益效果是:本实用新型通过设置第一竖向模组、第二竖向模组与纵向模组,第一竖向模组、第二竖向模组可带动X射线发射器与X射线接收器沿竖向移动,从而对其高度进行调节,增大检测范围,纵向模组可带动工业金属加工件沿纵向移动,以实现工业金属加工件在纵向上的位置调节,减少需要工作人员对工业金属加工件位置进行调节的可能性,增加便捷性。
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Figure CN224607343U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial testing equipment, and in particular to an X-ray testing device. Background Technology
[0002] In industrial processing, metal parts refer to various specifications and shapes of metal blocks, rods, tubes, etc., manufactured from metal materials. After processing, industrial metal parts inevitably have some defects. To ensure product quality, these parts are inspected after production. General inspection methods can only check the surface finish of industrial metal parts; for internal inspection, X-ray inspection equipment is mostly used. However, existing X-ray inspection equipment requires operators to adjust the position of the parts, which is inconvenient. Utility Model Content
[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.
[0004] An X-ray inspection device includes a housing, a sealing mechanism, and a detection mechanism. The housing has an operating port communicating with its internal space on one side. The sealing mechanism includes a horizontal module and a door panel. The horizontal module is disposed on one side of the housing, and the door panel is disposed on the movable end of the horizontal module. The detection mechanism includes a first vertical module, a second vertical module, a longitudinal module, an X-ray emitter, and an X-ray receiver. The first and second vertical modules are horizontally spaced within the housing. The X-ray emitter is disposed on the movable end of the first vertical module, and the X-ray receiver is disposed on the movable end of the second vertical module. The X-ray emitter and X-ray receiver are arranged opposite each other. The longitudinal module is disposed within the housing and located between the first and second vertical modules.
[0005] As a further embodiment of this utility model: the horizontal module includes a first support frame, a first slider is slidably disposed on the first support frame, a sliding frame is connected between the first slider and the door panel, a first driving wheel and a first driven wheel are disposed at a horizontal interval on the first support frame, a first drive motor is coaxially connected to the first driving wheel, a first transmission belt is sleeved on the first driving wheel and the first driven wheel, a first synchronization frame is provided on the door panel, and one end of the first synchronization frame is clamped on the first transmission belt.
[0006] As a further embodiment of this utility model: the first vertical module includes a second support frame, a second slider is slidably disposed on the second support frame, the X-ray emitter is disposed on the second slider, a second driving wheel and a second driven wheel are arranged vertically at intervals on the second support frame, a second drive motor is provided at the upper end of the second support frame, the output shaft of the second drive motor is connected to a rotating shaft, the second driving wheel is sleeved on the rotating shaft, a second transmission belt is sleeved on the second driving wheel and the second driven wheel, a second synchronization frame is provided on the X-ray emitter, and one end of the second synchronization frame is clamped on the second transmission belt.
[0007] As a further embodiment of this utility model: the second vertical module includes a third support frame, a third slider is slidably arranged on the third support frame, an X-ray receiver is arranged on the third slider, a third driving wheel and a third driven wheel are arranged vertically at intervals on the third support frame, the third driving wheel is sleeved on the rotating shaft, a third transmission belt is sleeved on the third driving wheel and the third driven wheel, a third synchronization frame is provided on the X-ray receiver, and one end of the third synchronization frame is clamped on the third transmission belt.
[0008] As a further embodiment of this utility model: the longitudinal module includes a fourth support frame, a fourth slider is slidably arranged on the fourth support frame, an electric rotating platform is provided on the fourth slider, a fourth driving wheel and a fourth driven wheel are arranged longitudinally on the fourth support frame, a third drive motor is coaxially connected to the fourth driving wheel, a fourth transmission belt is sleeved on the fourth driving wheel and the fourth driven wheel, a fourth synchronization frame is provided on the fourth slider, and one end of the fourth synchronization frame is clamped on the fourth transmission belt.
[0009] As a further embodiment of this utility model: a cover is provided on one side of the housing, and a slot is provided on the side of the cover near the door panel for the door panel to slide into.
[0010] As a further embodiment of this utility model: a support frame is provided on the casing below the door panel, a first pulley is provided at the bottom of the door panel, a pulley groove is provided on the support frame, the first pulley and the pulley groove are in rolling cooperation, a guide plate is provided on the first support frame, and a second pulley is provided at the top of the door panel, the second pulley and the guide plate are in rolling cooperation.
[0011] As a further embodiment of this utility model: a partition is provided inside the housing, which divides the interior of the housing into an equipment cavity and a detection cavity. The operation port communicates with the detection cavity. An inspection port communicating with the equipment cavity is provided on the housing. A cover plate for sealing the inspection port is provided at the inspection port. The second and third support frames are respectively provided on the inner walls of the two sides of the detection cavity. The fourth support frame is provided in the detection cavity and located between the second and third support frames. The first drive motor and the second drive motor are both provided in the equipment cavity.
[0012] As a further embodiment of this utility model: a slide rail is provided on the inner bottom wall of the housing in a transverse direction, a fifth slider is slidably arranged on the slide rail, a fourth support frame is arranged on the fifth slider, a screw hole is opened on the fifth slider, a fastening screw is inserted into the screw hole, and the fastening screw passes through the screw hole and abuts against the slide rail.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a first vertical module, a second vertical module, and a longitudinal module, the first and second vertical modules can drive the X-ray emitter and X-ray receiver to move vertically, thereby adjusting their height and increasing the detection range. The longitudinal module can drive the industrial metal processing parts to move longitudinally, thereby realizing the position adjustment of the industrial metal processing parts in the longitudinal direction, reducing the possibility of needing operators to adjust the position of the industrial metal processing parts, and increasing convenience.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the second vertical module of this utility model.
[0018] Figure 3 This is a schematic diagram of the first vertical module of this utility model.
[0019] Figure 4 This is a schematic diagram of the horizontal module part of this utility model.
[0020] Figure 5 This is a schematic diagram of the second support frame of this utility model.
[0021] Figure 6 This is a schematic diagram of the third support frame of this utility model.
[0022] Figure 7 This is a schematic diagram of the fourth support frame of this utility model.
[0023] Figure 8This is a schematic diagram of the support frame structure of this utility model.
[0024] Figure 9 This is a schematic diagram of the detection cavity structure of this utility model.
[0025] In the diagram: 1. Housing; 2. Horizontal module; 3. Door panel; 4. First vertical module; 5. Second vertical module; 6. Longitudinal module; 7. X-ray emitter; 8. X-ray receiver; 11. Operating port; 12. Cover; 13. Slot; 14. Support frame; 15. Partition; 16. Detection chamber; 17. Equipment chamber; 18. Cover plate; 19. Pulley groove; 110. Slide rail; 111. Fifth slider; 112. Fastening screw; 21. First support frame; 22. First slider; 23. Sliding frame; 24. First driving wheel; 25. First driven wheel; 26. First drive motor; 27. First transmission belt; 28. First synchronization frame. 29. Guide plate; 31. First pulley; 32. Second pulley; 41. Second support frame; 42. Second slider; 43. Second driving wheel; 44. Second driven wheel; 45. Second drive motor; 46. Rotating shaft; 47. Second transmission belt; 48. Second timing frame; 51. Third support frame; 52. Third slider; 53. Third driving wheel; 54. Third driven wheel; 55. Third transmission belt; 56. Third timing frame; 61. Fourth support frame; 62. Fourth slider; 63. Electric rotary platform; 64. Fourth driving wheel; 65. Fourth driven wheel; 66. Third drive motor; 67. Fourth transmission belt; 68. Fourth timing frame. Detailed Implementation
[0026] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0027] Please see Figures 1-9In this embodiment of the present invention, an X-ray detection device includes a housing 1, a sealing mechanism, and a detection mechanism. The housing 1 has an operation port 11 communicating with its internal space on one side. The sealing mechanism includes a horizontal module 2 and a door panel 3. The horizontal module 2 is disposed on one side of the housing 1, and the door panel 3 is disposed on the movable end of the horizontal module 2. The detection mechanism includes a first vertical module 4, a second vertical module 5, a longitudinal module 6, an X-ray emitter 7, and an X-ray receiver 8. The first vertical module 4 and the second vertical module 5 are horizontally spaced within the housing 1. The X-ray emitter 7 is disposed on the movable end of the first vertical module 4, and the X-ray receiver 8 is disposed on the movable end of the second vertical module 5. The X-ray emitter 7 and the X-ray receiver 8 are arranged opposite to each other. The longitudinal module 6 is disposed within the housing 1 and located between the first vertical module 4 and the second vertical module 5.
[0028] Thus, through the first vertical module 4, the second vertical module 5, and the longitudinal module 6, the first vertical module 4 and the second vertical module 5 can drive the X-ray emitter 7 and the X-ray receiver 8 to move vertically, thereby adjusting their height and increasing the detection range. The longitudinal module 6 can drive the industrial metal processing parts to move longitudinally, thereby realizing the position adjustment of the industrial metal processing parts in the longitudinal direction, reducing the possibility of needing staff to adjust the position of the industrial metal processing parts, and increasing convenience.
[0029] The horizontal module 2 includes a first support frame 21, on which a first slider 22 is slidably mounted. A sliding frame 23 connects the first slider 22 to the door panel 3. A first driving wheel 24 and a first driven wheel 25 are spaced laterally on the first support frame 21. A first drive motor 26 is coaxially connected to the first driving wheel 24. A first transmission belt 27 is fitted onto the first driving wheel 24 and the first driven wheel 25. A first synchronization frame 28 is provided on the door panel 3, with one end of the synchronization frame 28 clamped onto the first transmission belt 27. In use, the first drive motor 26 drives the first driving wheel 24 to rotate, which in turn drives the first belt to rotate, thereby causing the door panel 3 to reciprocate laterally to open or close the operating port 11. This eliminates the need for manual opening or closing by personnel, further increasing convenience.
[0030] The first vertical module 4 includes a second support frame 41, on which a second slider 42 is slidably mounted. The X-ray emitter 7 is mounted on the second slider 42. A second driving wheel 43 and a second driven wheel 44 are vertically spaced on the second support frame 41. A second drive motor 45 is provided at the upper end of the second support frame 41. The output shaft of the second drive motor 45 is connected to a rotating shaft 46. The second driving wheel 43 is sleeved on the rotating shaft 46. A second transmission belt 47 is sleeved on the second driving wheel 43 and the second driven wheel 44. A second synchronization frame 48 is provided on the X-ray emitter 7. One end of the second synchronization frame 48 is clamped on the second transmission belt 47.
[0031] The second vertical module 5 includes a third support frame 51, on which a third slider 52 is slidably mounted. An X-ray receiver 8 is mounted on the third slider 52. A third driving wheel 53 and a third driven wheel 54 are vertically spaced on the third support frame 51. The third driving wheel 53 is mounted on a rotating shaft 46. A third transmission belt 55 is mounted on the third driving wheel 53 and the third driven wheel 54. A third synchronization frame 56 is mounted on the X-ray receiver 8, with one end of the synchronization frame 56 clamped onto the third transmission belt 55. When the height of the X-ray emitter 7 and the X-ray receiver 8 needs to be adjusted, the second drive motor 45 is activated, driving the rotating shaft 46 to rotate. The rotation of the rotating shaft 46 drives the second driving wheel 43 and the third driving wheel 53 to rotate, which in turn drives the second transmission belt 47 and the third transmission belt 55 to rotate, thereby causing the X-ray emitter 7 and the X-ray receiver 8 to move synchronously vertically to adjust their height.
[0032] The longitudinal module 6 includes a fourth support frame 61, on which a fourth slider 62 is slidably mounted. An electric rotary platform 63 is mounted on the fourth slider 62. A fourth driving wheel 64 and a fourth driven wheel 65 are longitudinally mounted on the fourth support frame 61. A third drive motor 66 is coaxially connected to the fourth driving wheel 64. A fourth transmission belt 67 is fitted onto the fourth driving wheel 64 and the fourth driven wheel 65. A fourth synchronization frame 68 is mounted on the fourth slider 62, with one end of the synchronization frame 68 clamped onto the fourth transmission belt 67. In use, the industrial metal workpiece is placed on the electric rotary platform 63. During inspection, the third drive motor 66 drives the fourth driving wheel 64 to rotate, which in turn drives the fourth transmission belt 67 to rotate, thereby moving the industrial metal workpiece longitudinally on the electric rotary platform 63. This allows for longitudinal position adjustment of the industrial metal workpiece. Furthermore, the electric rotary platform 63 can rotate the industrial metal workpiece, eliminating the need for manual rotation by operators and further increasing convenience.
[0033] A cover 12 is provided on one side of the housing 1. A slot 13 is provided on the side of the cover 12 near the door panel 3 for the door panel 3 to slide into. The cover 12 is also provided with a control panel and a display, which makes it convenient for staff to control the operation of each component.
[0034] To increase the stability of the door panel 3, a support frame 14 is provided on the housing 1 below the door panel 3. A first pulley 31 is provided at the bottom of the door panel 3. A pulley groove 19 is provided on the support frame 14. The first pulley 31 and the pulley groove 19 are in rolling cooperation. A guide plate 29 is provided on the first support frame 21. A second pulley 32 is provided at the top of the door panel 3. The second pulley 32 and the guide plate 29 are in rolling cooperation.
[0035] To facilitate maintenance of the first drive motor 26 and the second drive motor 45, a partition 15 is provided inside the housing 1, which divides the interior of the housing 1 into an equipment cavity 17 and a detection cavity 16. The operation port 11 communicates with the detection cavity 16. A maintenance port (not shown in the figure) communicating with the equipment cavity 17 is provided on the housing 1. A cover plate 18 for sealing the maintenance port (not shown in the figure) is provided at the maintenance port (not shown in the figure). The second support frame 41 and the third support frame 51 are respectively set on the inner walls of the two sides of the detection cavity 16. The fourth support frame 61 is set in the detection cavity 16 and located between the second support frame 41 and the third support frame 51. The first drive motor 26 and the second drive motor 45 are both set in the equipment cavity 17.
[0036] A slide rail 110 is provided transversely on the inner bottom wall of the housing 1. A fifth slider 111 is slidably mounted on the slide rail 110. A fourth support frame 61 is mounted on the fifth slider 111. A screw hole (not shown in the figure) is provided on the fifth slider 111. A fastening screw 112 passes through the screw hole (not shown in the figure) and abuts against the slide rail 110. In use, the fastening screw 112 can be loosened to disengage it from the slide rail 110. Then, the fourth support frame 14 can be pushed to move laterally to a suitable position. Then, the fastening screw 112 can be tightened again so that the fastening screw 112 abuts against the slide rail 110, thereby fixing the fourth support frame 14 and realizing the lateral position adjustment of the fourth support frame 14.
[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.
Claims
1. An X-ray inspection device, characterized in that, include: The casing has an operating port on one side that communicates with its internal space; The enclosure mechanism includes a horizontal module and a door panel. The horizontal module is located on one side of the housing, and the door panel is located on the movable end of the horizontal module. The testing mechanism includes a first vertical module, a second vertical module, a longitudinal module, an X-ray emitter, and an X-ray receiver. The first and second vertical modules are arranged laterally within a housing. The X-ray emitter is located on the movable end of the first vertical module, and the X-ray receiver is located on the movable end of the second vertical module. The X-ray emitter and X-ray receiver are arranged opposite to each other. The longitudinal module is located within the housing and between the first and second vertical modules.
2. The X-ray detection device according to claim 1, characterized in that: The horizontal module includes a first support frame, a first slider is slidably disposed on the first support frame, a sliding frame is connected between the first slider and the door panel, a first driving wheel and a first driven wheel are disposed at a horizontal interval on the first support frame, a first drive motor is coaxially connected to the first driving wheel, a first transmission belt is sleeved on the first driving wheel and the first driven wheel, a first synchronization frame is disposed on the door panel, and one end of the first synchronization frame is clamped on the first transmission belt.
3. The X-ray detection device according to claim 2, characterized in that: The first vertical module includes a second support frame, on which a second slider is slidably mounted. An X-ray emitter is mounted on the second slider. A second driving wheel and a second driven wheel are arranged vertically at intervals on the second support frame. A second drive motor is provided at the upper end of the second support frame. The output shaft of the second drive motor is connected to a rotating shaft. The second driving wheel is sleeved on the rotating shaft. A second transmission belt is sleeved on the second driving wheel and the second driven wheel. A second synchronization frame is provided on the X-ray emitter. One end of the second synchronization frame is clamped on the second transmission belt.
4. The X-ray detection device according to claim 3, characterized in that: The second vertical module includes a third support frame, on which a third slider is slidably mounted. An X-ray receiver is mounted on the third slider. A third driving wheel and a third driven wheel are arranged vertically at intervals on the third support frame. The third driving wheel is sleeved on a rotating shaft. A third transmission belt is sleeved on the third driving wheel and the third driven wheel. A third synchronization frame is provided on the X-ray receiver, and one end of the third synchronization frame is clamped on the third transmission belt.
5. An X-ray detection device according to claim 1, characterized in that: The longitudinal module includes a fourth support frame, a fourth slider is slidably mounted on the fourth support frame, an electric rotating platform is mounted on the fourth slider, a fourth driving wheel and a fourth driven wheel are arranged longitudinally on the fourth support frame, a third drive motor is coaxially connected to the fourth driving wheel, a fourth transmission belt is fitted on the fourth driving wheel and the fourth driven wheel, a fourth synchronization frame is mounted on the fourth slider, and one end of the fourth synchronization frame is clamped on the fourth transmission belt.
6. An X-ray detection device according to claim 1, characterized in that: A cover is provided on one side of the casing, and a slot is provided on the side of the cover near the door panel for the door panel to slide into.
7. An X-ray detection device according to claim 2, characterized in that: A support frame is provided on the casing below the door panel. A first pulley is provided at the bottom of the door panel. The support frame has a pulley groove. The first pulley rolls in conjunction with the pulley groove. A guide plate is provided on the first support frame. A second pulley is provided at the top of the door panel. The second pulley rolls in conjunction with the guide plate.
8. An X-ray detection device according to claim 4, characterized in that: The housing is equipped with a partition that divides the interior of the housing into an equipment cavity and a testing cavity. The operating port communicates with the testing cavity. The housing has an inspection port that communicates with the equipment cavity. The inspection port is equipped with a cover plate for sealing the inspection port. The second and third support frames are respectively set on the inner walls of the two sides of the testing cavity. The fourth support frame is set in the testing cavity and located between the second and third support frames. The first drive motor and the second drive motor are both set in the equipment cavity.
9. An X-ray detection device according to claim 5, characterized in that: The inner bottom wall of the housing is provided with a slide rail along the horizontal direction. A fifth slider is slidably mounted on the slide rail. A fourth support frame is mounted on the fifth slider. A screw hole is opened on the fifth slider. A fastening screw is inserted into the screw hole and abuts against the slide rail.