A wear-resistant lining for a target area of a cyclone separator of a circulating fluidized bed boiler

CN224607685UActive Publication Date: 2026-08-07YANGGAO THERMAL POWER CO LTD OF DATONG COAL MINE GRP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGGAO THERMAL POWER CO LTD OF DATONG COAL MINE GRP
Filing Date
2025-08-22
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]循环流化床锅炉旋风分离器靶区使用的耐磨内衬,一般安装在旋风分离器进气口的内壁,避免内壁易受高浓度颗粒冲刷,但传统浇注料或砖砌内衬更换需破碎拆除,耗时而造成耐磨内衬更换降低

Benefits of technology

[0011] Compared with the prior art, the beneficial effects of this utility model are: by cooperating between modular replacement parts and overall replacement parts, it is used to quickly replace the inner lining body as a whole or in single pieces, which solves the problem that the replacement of the traditional inner lining body requires breaking and dismantling, which is time-consuming and results in low replacement efficiency, and improves the replacement efficiency of the inner lining body.

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Abstract

The utility model provides a kind of wear-resistant lining for target area of circulating fluidized bed boiler cyclone separator, belong to cyclone separator technical field, including separation mechanism, including rotating separator main body, the gas pipe that is communicated at rotating separator main body top, the air inlet pipe that is communicated at rotating separator main body surface, and the lining main body for being used to the protection of air inlet pipe inner wall and being arranged in lining main body inside;Replacement mechanism, including the modularization replacement component for the modularization quick disassembly of lining main body, and the overall replacement component for the overall replacement of lining main body, the modularization replacement component includes the installation cylinder being arranged in air inlet pipe inside.The utility model is matched between modularization replacement component and overall replacement component, for the quick replacement of overall or single block to lining main body, solved the problem that traditional lining main body replacement needs to be broken down, time-consuming and causes the problem of low replacement efficiency, improves the replacement efficiency of lining main body.
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Description

Technical Field

[0001] This utility model belongs to the field of cyclone separator technology, specifically relating to a wear-resistant liner for the target area of ​​a cyclone separator in a circulating fluidized bed boiler. Background Technology

[0002] A cyclone separator for circulating fluidized bed boilers is a highly efficient gas-solid separation device, typically located at the boiler furnace outlet. It captures solid particles (such as bed material and fly ash) from the flue gas and returns them to the furnace to maintain combustion efficiency and ensure continuous combustion. Its working principle is based on the interaction of centrifugal force and gravity. Dust-laden flue gas enters the separator tangentially and rotates at high speed. Particles are thrown against the wall due to inertia and separated, while clean gas exits from the center. This equipment features simple structure, high separation efficiency, and resistance to high temperatures and wear. It is a key component in circulating fluidized bed boilers for achieving material circulation and low emissions, directly affecting the boiler's combustion stability and environmental performance.

[0003] The wear-resistant lining used in the target area of ​​the cyclone separator in a circulating fluidized bed boiler is generally installed on the inner wall of the cyclone separator inlet to prevent the inner wall from being easily eroded by high concentrations of particles. However, the replacement of traditional castable or brick linings requires crushing and dismantling, which is time-consuming and reduces the frequency of wear-resistant lining replacements. Utility Model Content

[0004] The purpose of this invention is to provide a wear-resistant lining for the target area of ​​a cyclone separator in a circulating fluidized bed boiler, aiming to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A wear-resistant liner for the target area of ​​a cyclone separator in a circulating fluidized bed boiler, comprising: The separation mechanism includes a rotary separator body, an air outlet pipe connected to the top of the rotary separator body, an air inlet pipe connected to the surface of the rotary separator body, and an inner liner body disposed inside the inner liner body and used to protect the inner wall of the air inlet pipe. The replacement mechanism includes modular replacement components for quick assembly and disassembly of the liner body, and integral replacement components for complete replacement of the liner body.

[0006] As a preferred embodiment of this utility model, the modular replacement component includes an installation cylinder disposed inside the air intake pipe, several limiting strips fixedly installed on the inner wall of the installation cylinder for limiting the installation of the inner liner body, several stops fixedly installed at the end of the installation cylinder for limiting the inner liner body, and a snap-fit ​​component for limiting the installation of the inner liner body.

[0007] As a preferred embodiment of this utility model, the snap-fit ​​component includes several grooves formed at the end of the mounting cylinder, a rotating shaft rotatably mounted inside the grooves, a snap plate fixedly mounted at the end of the rotating shaft and used to limit the inner lining body, and a rotating piece fixedly mounted on the surface of the snap plate.

[0008] In a preferred embodiment of this utility model, a spring is fixedly installed on the surface of the card plate, and a limit ring is fixedly installed on the other end of the spring, with one side of the limit ring contacting the inner wall of the groove.

[0009] As a preferred embodiment of this utility model, the overall replacement component includes an internally threaded cylinder fixedly installed inside the air intake pipe, and a raised thread provided on the surface of the mounting cylinder. The mounting cylinder is installed inside the internally threaded cylinder via a raised thread.

[0010] As a preferred embodiment of this utility model, a locking block for limiting the installation of the mounting cylinder is fixedly installed on the surface of the mounting cylinder, and a rotating handle for easy rotation and disassembly is fixedly installed on the surface of the mounting cylinder.

[0011] Compared with the prior art, the beneficial effects of this utility model are: by cooperating between modular replacement parts and overall replacement parts, it is used to quickly replace the inner lining body as a whole or in single pieces, which solves the problem that the replacement of the traditional inner lining body requires breaking and dismantling, which is time-consuming and results in low replacement efficiency, and improves the replacement efficiency of the inner lining body. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the replacement mechanism of this utility model; Figure 3 This is a schematic diagram of the modular replacement component structure of this utility model; Figure 4 This is a schematic diagram of the snap-fit ​​structure of the present invention; Figure 5 This is a schematic diagram of the overall replacement component structure of this utility model.

[0013] In the diagram: 100, Separation mechanism; 110, Rotary separator body; 120, Air outlet pipe; 130, Air inlet pipe; 140, Inner liner body; 200, Replacement mechanism; 210, Modular replacement component; 211, Mounting cylinder; 212, Limiting strip; 213, Stop block; 214, Snap-fit ​​component; 2141, Rotating shaft; 2142, Clamping plate; 2143, Rotating plate; 2144, Spring; 2145, Limiting ring; 220, Overall replacement component; 221, Internal threaded cylinder; 222, Raised thread; 223, Clamping block; 224, Rotating handle. Detailed Implementation

[0014] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0015] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0016] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0017] Example Reference Figure 1-5 This embodiment of the present invention provides a wear-resistant liner for the target area of ​​a cyclone separator in a circulating fluidized bed boiler, comprising: The separation mechanism 100 includes a rotary separator body 110, an air outlet pipe 120 connected to the top of the rotary separator body 110, an air inlet pipe 130 connected to the surface of the rotary separator body 110, and an inner liner body 140 disposed inside the inner liner body 140 for protecting the inner wall of the air inlet pipe 130. The replacement mechanism 200 includes a modular replacement component 210 for quick modular disassembly and assembly of the inner liner body 140, and an overall replacement component 220 for overall replacement of the inner liner body 140.

[0018] The modular replacement component 210 and the overall replacement component 220 work together to quickly replace the inner lining body 140 as a whole or in individual pieces. This solves the problem of low replacement efficiency caused by the traditional method of breaking and dismantling the inner lining body 140, which is time-consuming, and improves the replacement efficiency of the inner lining body 140.

[0019] Specifically, the modular replacement component 210 includes an installation cylinder 211 disposed inside the air intake pipe 130, several limiting strips 212 fixedly installed on the inner wall of the installation cylinder 211 for limiting the installation of the inner liner body 140, several stops 213 fixedly installed at the end of the installation cylinder 211 for limiting the installation of the inner liner body 140, and snap-fit ​​components 214 for limiting the installation of the inner liner body 140.

[0020] It should be noted that the dimensions of the rotary separator body 110 need to be adapted to the dimensions of the boiler in order to avoid affecting the boiler's performance in various aspects.

[0021] Furthermore, the snap-fit ​​component 214 includes several grooves formed at the end of the mounting cylinder 211, a rotating shaft 2141 rotatably mounted inside the grooves, a snap plate 2142 fixedly mounted at the end of the rotating shaft 2141 and used to limit the inner liner body 140, and a rotating piece 2143 fixedly mounted on the surface of the snap plate 2142.

[0022] The mechanism, through the cooperation between the rotating shaft 2141 and the clamping plate 2142, is used to clamp and limit the modular inner lining body 140, making it easy to disassemble and replace, and improving the replacement efficiency of a single inner lining body 140.

[0023] Preferably, a spring 2144 is fixedly installed on the surface of the card plate 2142, and a limit ring 2145 is fixedly installed on the other end of the spring 2144, with one side of the limit ring 2145 contacting the inner wall of the groove.

[0024] The spring 2144 and the limiting ring 2145 work together to limit the rotation of the clamping plate 2142, so as to keep the clamping plate 2142 in a state of being engaged or disengaged from the inner lining body 140, so as to facilitate the replacement of the inner lining body 140.

[0025] Furthermore, the overall replacement component 220 includes an internally threaded cylinder 221 fixedly installed inside the intake pipe 130, and a raised thread 222 provided on the surface of the mounting cylinder 211. Mounting cylinder 211 is threaded into the interior of internally threaded cylinder 221 via raised thread 222.

[0026] The engagement between the internal threaded cylinder 221 and the raised thread 222 facilitates the disassembly and assembly of the mounting cylinder 211, thereby making it easier to disassemble and assemble the entire inner liner body 140 and improving the efficiency of its overall replacement.

[0027] Furthermore, a locking block 223 for limiting the installation of the mounting cylinder 211 is fixedly installed on the surface of the mounting cylinder 211, and a rotating handle 224 for easy rotation and disassembly is fixedly installed on the surface of the mounting cylinder 211.

[0028] The locking block 223 is used to limit the installation of the mounting cylinder 211, thereby improving the installation positioning of the mounting cylinder 211. The rotating handle 224 is used to facilitate the rotation of the mounting cylinder 211, making it easy to install and remove it from the inside of the internal threaded cylinder 221.

[0029] When it is necessary to replace a single inner lining body 140 during use, the rotating plate 2143 rotates the clamping plate 2142, causing the clamping plate 2142 to detach from the surface of the inner lining body 140. Then, the inner lining body 140 is pulled out from between the limiting strips 212, and the new inner lining body 140 is inserted between the limiting strips 212 until one side of the inner lining body 140 abuts against the stop block 213. At this time, the clamping plate 2142 is rotated again, so that the end of the clamping plate 2142 rotates to one side of the inner lining body 140 to clamp the inner lining body 140, thus completing the quick replacement of a single inner lining body 140. When the entire inner liner body 140 needs to be replaced, the mounting cylinder 211 needs to be rotated by turning the handle 224, so that the mounting cylinder 211 gradually exits the interior of the internal thread cylinder 221 until the mounting cylinder 211 is completely removed from the interior of the internal thread cylinder 221, thereby disassembling the entire inner liner body 140. Then, the mounting cylinder 211 with the new inner liner body 140 is installed inside the internal thread cylinder 221. Under the action of the protruding thread 222, the mounting cylinder 211 is threaded into the interior of the internal thread cylinder 221 until the locking block 223 is engaged at the opening end of the air intake pipe 130, thus completing the replacement of the entire inner liner body 140.

[0030] In summary, the modular replacement component 210 and the integral replacement component 220 work together to quickly replace the inner lining body 140 as a whole or in individual pieces. This solves the problem of low replacement efficiency caused by the traditional method of breaking and dismantling the inner lining body 140, which is time-consuming, and improves the replacement efficiency of the inner lining body 140.

[0031] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0032] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0033] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A wear-resistant lining for the target area of ​​a cyclone separator in a circulating fluidized bed boiler, characterized in that: include, The separation mechanism (100) includes a rotary separator body (110), an air outlet pipe (120) connected to the top of the rotary separator body (110), an air inlet pipe (130) connected to the surface of the rotary separator body (110), and an inner liner body (140) disposed inside the inner liner body (140) and used to protect the inner wall of the air inlet pipe (130). The replacement mechanism (200) includes a modular replacement component (210) for modular quick disassembly and assembly of the liner body (140), and an overall replacement component (220) for overall replacement of the liner body (140).

2. The wear-resistant lining for the target area of ​​a cyclone separator in a circulating fluidized bed boiler according to claim 1, characterized in that: The modular replacement component (210) includes an installation cylinder (211) disposed inside the air intake pipe (130), a plurality of limiting strips (212) fixedly installed on the inner wall of the installation cylinder (211) for limiting the installation of the inner liner body (140), a plurality of stops (213) fixedly installed on the end of the installation cylinder (211) for limiting the inner liner body (140), and a snap-fit ​​component (214) for limiting the installation of the inner liner body (140).

3. The wear-resistant lining for the target area of ​​a cyclone separator in a circulating fluidized bed boiler according to claim 2, characterized in that: The snap-fit ​​component (214) includes several grooves formed at the end of the mounting cylinder (211), a rotating shaft (2141) rotatably mounted inside the groove, a snap plate (2142) fixedly mounted at the end of the rotating shaft (2141) and used to limit the inner lining body (140), and a rotating piece (2143) fixedly mounted on the surface of the snap plate (2142).

4. The wear-resistant lining for the target area of ​​a cyclone separator in a circulating fluidized bed boiler according to claim 3, characterized in that: A spring (2144) is fixedly installed on the surface of the card plate (2142), and a limiting ring (2145) is fixedly installed on the other end of the spring (2144). One side of the limiting ring (2145) is in contact with the inner wall of the groove.

5. The wear-resistant lining for the target area of ​​a cyclone separator in a circulating fluidized bed boiler according to claim 4, characterized in that: The overall replacement component (220) includes an internally threaded cylinder (221) fixedly installed inside the intake pipe (130), and a raised thread (222) provided on the surface of the mounting cylinder (211). The mounting cylinder (211) is threaded into the interior of the internal thread cylinder (221) by a raised thread (222).

6. The wear-resistant liner for the target area of ​​a cyclone separator in a circulating fluidized bed boiler according to claim 5, characterized in that: The surface of the mounting cylinder (211) is fixedly fitted with a locking block (223) for limiting the mounting of the mounting cylinder (211), and the surface of the mounting cylinder (211) is fixedly fitted with a rotating handle (224) for easy rotation and disassembly.