A real-time monitoring device for combustion state of a power plant boiler
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNENG GRP JIAXIAN SALT CHEM CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]本实用新型提出一种电厂锅炉燃烧状态实时监测装置,以解决现有技术中无法对锅炉内部温度进行分段测量的问题
该电厂锅炉燃烧状态实时监测装置,通过设置有步进电机,利用步进电机运行时产生的动力可以带动螺纹轴转动,而螺纹轴在转动时,配合矩形块的螺纹连接关系,可以带动矩形块横向移动,进一步即可带动矩形块上表面固定的两个红外温度检测仪对锅炉本体的表面进行测量,保证可以对锅炉表面不同阶段区域进行有效的温度测量,从而有效避免设备在使用时,只能够对锅炉本体的一个部位进行测量,导致测量结果不准确的问题。
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Figure CN224607719U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a monitoring device, specifically a real-time monitoring device for the combustion status of a power plant boiler, belonging to the technical field of combustion monitoring devices. Background Technology
[0002] Combustion monitoring devices are equipment that collects and processes key parameters of the combustion process in real time through sensors, mechanical structures, and data analysis systems. They are used to assess the combustion status, optimize combustion efficiency, and ensure safe and environmentally friendly operation.
[0003] Chinese Patent Publication CN219014282U discloses a boiler combustion monitoring device. The device monitors the temperature of the boiler during combustion using a temperature monitor. When the combustion temperature is too high, the heat generated inside the boiler is transferred to a rubber bladder. The rubber bladder expands due to the heat. When the rubber bladder expands to a certain shape, it presses the alarm button and light button on the inner wall of the boiler protective cover. The alarm button and light button are then turned on, and the audible and visual alarm sounds.
[0004] The aforementioned patented technology can only detect temperature at a single point, and cannot measure different boiler sections, thus leading to measurement errors. Therefore, a real-time monitoring device for the combustion status of power plant boilers is proposed here. Utility Model Content
[0005] This invention proposes a real-time monitoring device for the combustion status of a power plant boiler, in order to solve the problem that the existing technology cannot measure the internal temperature of the boiler in segments.
[0006] This utility model is achieved through the following technical solution: a real-time monitoring device for the combustion status of a power plant boiler, including a base, and a detection mechanism is provided above the base; The detection mechanism includes a boiler body, the outer surface of which is fixedly connected to the outer surface of a base. The inner wall of the base is rotatably connected to two threaded shafts. The outer surface of each threaded shaft is threaded with two rectangular blocks. The upper surfaces of the two rectangular blocks are fixedly connected to two infrared temperature detectors. The left side of the base is fixedly connected to two support plates. The upper surface of each support plate is fixedly connected to a stepper motor. The output end of each stepper motor is fixedly connected to the left end of the threaded shaft. An emergency cooling component is provided on the top of the base, and a control component is provided on the left side of the base.
[0007] The emergency cooling component includes two water tanks. The upper surface of each water tank is fixedly connected to the bottom surface of two rectangular blocks. A water injection pipe is fixedly connected to the upper surface of each water tank. A threaded cap is threadedly connected to the outer surface of each water injection pipe.
[0008] Each of the water storage tanks has two sets of fixing plates fixedly connected to its bottom surface. Each set of fixing plates consists of two plates, and the inner walls of each pair of fixing plates are rotatably connected to rollers.
[0009] Water pumps are fixedly connected to the two water storage tanks on opposite sides. Each water pump has a fixedly connected pumping pipe at its input end. The end of each pumping pipe near the water storage tank is fixedly connected to the side of the water storage tank away from the base. Each water pump has a fixedly connected output pipe at its output end. The top ends of the two output pipes are fixedly connected to an annular pipe. A rectangular plate is fixedly connected to the upper surface of each water storage tank. The outer surface of the annular pipe is fixedly connected to the inner wall of the two rectangular plates.
[0010] The control assembly includes a control box, the right side of which is fixedly connected to the left side of the base. A controller is fixedly connected to the inner wall of the control box. A movable door is movably hinged to the left side of the control box, and a pull handle is fixedly connected to the left side of the movable door.
[0011] An alarm is fixedly connected to the left side of the base, and the controller is electrically connected to the alarm, infrared temperature detector, stepper motor and water pump respectively through wires.
[0012] This utility model provides a real-time monitoring device for the combustion status of a power plant boiler, which has the following beneficial effects: The real-time combustion status monitoring device for the power plant boiler is equipped with a stepper motor. The power generated by the stepper motor can drive the threaded shaft to rotate. When the threaded shaft rotates, it can drive the rectangular block to move laterally in conjunction with the threaded connection of the rectangular block. This, in turn, can drive two infrared temperature detectors fixed on the upper surface of the rectangular block to measure the surface of the boiler body. This ensures that the temperature of different areas of the boiler surface can be effectively measured, thus effectively avoiding the problem of inaccurate measurement results caused by the equipment only being able to measure one part of the boiler body during use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of the real-time monitoring device for the combustion status of a power plant boiler according to this utility model. Figure 2 This is a schematic diagram of the stepper motor structure of this utility model; Figure 3 This is a schematic diagram of the water pump structure of this utility model; Figure 4 This is a schematic diagram of the infrared temperature detector of this utility model.
[0014] Explanation of reference numerals in the attached figures 1. Base; 2. Testing mechanism; 201. Boiler body; 202. Stepper motor; 203. Support plate; 204. Threaded shaft; 205. Rectangular block; 206. Infrared temperature detector; 3. Emergency cooling components; 301. Ring pipe; 302. Water storage tank; 303. Output pipe; 304. Fixing plate; 305. Water pump; 306. Pumping pipe; 307. Roller; 308. Rectangular plate; 309. Threaded cap; 310. Water injection pipe; 4. Control components; 401. Control box; 402. Movable door; 403. Pull handle; 404. Alarm; 405. Controller. Detailed Implementation
[0015] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this application.
[0016] Please see Figures 1-4 This utility model provides a real-time monitoring device for the combustion status of a power plant boiler, including a base 1. A detection mechanism 2 is arranged above the base 1. The detection mechanism 2 includes a boiler body 201. The outer surface of the boiler body 201 is fixedly connected to the outer surface of the base 1. Two threaded shafts 204 are rotatably connected to the inner wall of the base 1. Two rectangular blocks 205 are threadedly connected to the outer surface of each threaded shaft 204. Two infrared temperature detectors 206 are fixedly connected to the upper surface of the two rectangular blocks 205. Two support plates 203 are fixedly connected to the left side of the base 1. A stepper motor is fixedly connected to the upper surface of each support plate 203. The stepper motor 202 has its output end fixedly connected to the left end of the threaded shaft 204. An emergency cooling component 3 is set above the base 1. The emergency cooling component 3 includes two water storage tanks 302. The upper surface of each water storage tank 302 is fixedly connected to the bottom surface of two rectangular blocks 205. A water injection pipe 310 is fixedly connected to the upper surface of each water storage tank 302. A threaded cap 309 is threadedly connected to the outer surface of each water injection pipe 310. By setting up the water storage tanks 302, a large amount of cool water can be stored. The presence of the water injection pipes 310 facilitates the delivery of external water sources to the interior of the water storage tanks 302.
[0017] Please see Figures 1-4Each water storage tank 302 has two sets of fixing plates 304 fixedly connected to its bottom surface. Each set of fixing plates 304 consists of two plates. Rollers 307 are rotatably connected to the inner walls of each pair of fixing plates 304. By setting the fixing plates 304, the rollers 307 can be fixed, allowing the rollers 307 to rotate below the water storage tank 302. The presence of the rollers 307 can reduce the resistance encountered when the water storage tank 302 slides.
[0018] Please see Figures 1-3 Two water storage tanks 302 are each fixedly connected to a water pump 305 on their opposite sides. The input end of each water pump 305 is fixedly connected to a water suction pipe 306. The end of each water suction pipe 306 near the water storage tank 302 is fixedly connected to the side of the water storage tank 302 away from the base 1. The output end of each water pump 305 is fixedly connected to an output pipe 303. The top ends of the two output pipes 303 are fixedly connected to an annular pipe 301. A rectangular plate 308 is fixedly connected to the upper surface of each water storage tank 302. The outer surface of the annular pipe 301 is fixedly connected to the inner wall of the two rectangular plates 308. By setting up the water pumps 305, the water pumps 305 and water suction pipes 306 can be used to extract the cool water inside the water storage tank 302. Finally, the water is transported to the inside of the annular pipe 301 through the output pipe 303 and sprayed onto the surface of the boiler body 201 by the annular pipe 301 to achieve the purpose of emergency cooling.
[0019] Please see Figure 1 and Figure 2 A control component 4 is provided on the left side of the base 1. The control component 4 includes a control box 401. The right side of the control box 401 is fixedly connected to the left side of the base 1. A controller 405 is fixedly connected to the inner wall of the control box 401. A movable door 402 is movably hinged to the left side of the control box 401. A pull handle 403 is fixedly connected to the left side of the movable door 402. By providing the controller 405, the various power components in the equipment can be controlled, making the equipment run more smoothly.
[0020] Please see Figure 1 An alarm 404 is fixedly connected to the left side of the base 1. The controller 405 is electrically connected to the alarm 404, the infrared temperature detector 206, the stepper motor 202 and the water pump 305 through wires. With the alarm 404 installed, the alarm 404 can send an alarm signal to the outside world.
[0021] In use, when boiler temperature needs to be detected, the controller 405 controls the stepper motors 202 to operate. The controller 405 transmits electrical signals to the two stepper motors 202 via wires. The power generated by the stepper motors 202 drives the threaded shaft 204 to rotate. When the threaded shaft 204 rotates, it engages with the threaded connection to the rectangular block 205, causing the rectangular block 205 to move laterally. This, in turn, drives the two infrared temperature detectors 206 fixed to the upper surface of the rectangular block 205 to measure the surface of the boiler body 201. The temperature measured by the infrared temperature detectors 206 transmits electrical signals to the controller 405. If the temperature exceeds the standard, the controller 405 transmits information to the alarm 404 via wires, and the alarm 404 sounds an alarm. At the same time, the controller 405 also transmits information to the stepper motors 202 via wires. 02 and water pump 305 control the operation of stepper motor 202 and water pump 305 respectively. When stepper motor 202 is running, it will drive rectangular block 205 and water storage tank 302 fixed on the bottom of rectangular block 205 to move. During the movement of water storage tank 302, the two water pumps 305 can pump water out of the two water storage tanks 302 and deliver it to the inside of the annular pipe 301. Finally, it is sprayed on the surface of boiler body 201 through annular pipe 301 to perform emergency cooling of boiler body 201. When water storage tank 302 moves to the rightmost side of the equipment, stepper motor 202 will run in reverse. After a series of force transmissions, water storage tank 302 will eventually move to the left. This cycle can be repeated to perform emergency cooling of the surface of boiler body 201, thereby effectively avoiding the problem of inaccurate measurement results caused by only being able to measure one part of boiler body 201 during use.
[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A real-time monitoring device for the combustion status of a power plant boiler, comprising a base (1), characterized in that: A detection mechanism (2) is provided above the base (1); The detection mechanism (2) includes a boiler body (201), the outer surface of which is fixedly connected to the outer surface of the base (1), and the inner wall of the base (1) is rotatably connected to two threaded shafts (204). The outer surface of each threaded shaft (204) is threadedly connected to two rectangular blocks (205), and the upper surfaces of the two rectangular blocks (205) are fixedly connected to two infrared temperature detectors (206). The left side of the base (1) is fixedly connected to two support plates (203), and the upper surface of each support plate (203) is fixedly connected to a stepper motor (202). The output end of each stepper motor (202) is fixedly connected to the left end of the threaded shaft (204). An emergency cooling component (3) is provided above the base (1), and a control component (4) is provided on the left side of the base (1).
2. The real-time monitoring device for combustion status of a power plant boiler according to claim 1, characterized in that: The emergency cooling component (3) includes two water tanks (302). The upper surface of each water tank (302) is fixedly connected to the bottom surface of two rectangular blocks (205). The upper surface of each water tank (302) is fixedly connected to a water injection pipe (310). The outer surface of each water injection pipe (310) is threadedly connected to a threaded cap (309).
3. The real-time monitoring device for combustion status of a power plant boiler according to claim 2, characterized in that: Each of the water storage tanks (302) has two sets of fixing plates (304) fixedly connected to its bottom surface. Each set of fixing plates (304) consists of two plates, and each pair of fixing plates (304) has a roller (307) rotatably connected to its inner wall.
4. The real-time monitoring device for combustion status of a power plant boiler according to claim 2, characterized in that: A water pump (305) is fixedly connected to one side of each of the two water tanks (302) that are far apart from each other. The input end of each water pump (305) is fixedly connected to a water pump pipe (306). The end of each water pump pipe (306) near the water tank (302) is fixedly connected to the side of the water tank (302) that is far away from the base (1). The output end of each water pump (305) is fixedly connected to an output pipe (303). The top ends of the two output pipes (303) are fixedly connected to an annular pipe (301). A rectangular plate (308) is fixedly connected to the upper surface of each water tank (302). The outer surface of the annular pipe (301) is fixedly connected to the inner wall of the two rectangular plates (308).
5. The real-time monitoring device for combustion status of a power plant boiler according to claim 4, characterized in that: The control component (4) includes a control box (401), the right side of which is fixedly connected to the left side of the base (1), a controller (405) is fixedly connected to the inner wall of the control box (401), and a movable door (402) is movably hinged to the left side of the control box (401). A pull handle (403) is fixedly connected to the left side of the movable door (402).
6. The real-time monitoring device for combustion status of a power plant boiler according to claim 5, characterized in that: An alarm (404) is fixedly connected to the left side of the base (1), and the controller (405) is electrically connected to the alarm (404), infrared temperature detector (206), stepper motor (202) and water pump (305) respectively via wires.
Citation Information
Patent Citations
Boiler combustion monitoring device
CN219014282U