Electrode paste pitch filling device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GONGYI KENUO REFRACTORIES CO LTD
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有技术中,为了增加电极糊原料配比的合理性,需要对加注的改质煤沥青进行称量处理,但是由于改质煤沥青是高黏度有机液体,在加注阶段,由于改质煤沥青流动性较差,使得改质煤沥青难以高效的加注,从而影响电极糊的制备
[0011] This invention has the following advantages: It employs an asphalt weighing and filling device for electrode paste, consisting of an installation bracket, a hopper, a support ring, a weighing module, a connecting ring, an asphalt filling cylinder, and an annular heater. Asphalt is added to the hopper, and the weighing module, located between the support ring and the connecting ring, weighs the added asphalt and displays the weight data using a weighing instrument. Simultaneously, the annular heater at the conical part of the hopper is activated, heating the asphalt in the hopper. This softened asphalt passes through a perforated plate into the asphalt filling cylinder and is then discharged under the pushing action of an auger, achieving the purpose of asphalt filling. Compared with existing technologies, this invention integrates asphalt weighing, heating and softening, and filling, effectively increasing the convenience of electrode paste preparation.
Smart Images

Figure CN224608175U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrode paste preparation, and in particular to an electrode paste asphalt dispensing device. Background Technology
[0002] Electrode paste is a conductive material supplied to electric furnace equipment such as ferroalloy furnaces and calcium carbide furnaces. Also known as self-baking electrode, it relies on the heat within the submerged arc furnace for baking; therefore, matching the electrode consumption rate with the baking rate is crucial for the successful use of electrode paste. The raw materials used in producing electrode paste are primarily electrically calcined anthracite, calcined petroleum coke, and modified coal tar pitch. These various raw materials need to be mixed and then bound together during the electrode paste production process.
[0003] In the prior art, in order to increase the rationality of the raw material ratio of electrode paste, it is necessary to weigh the modified coal tar pitch to be added. However, since modified coal tar pitch is a high-viscosity organic liquid, its poor fluidity during the addition stage makes it difficult to add the modified coal tar pitch efficiently, thus affecting the preparation of electrode paste. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide an electrode paste asphalt injection device.
[0005] The purpose of this utility model is achieved through the following technical solution: an electrode paste asphalt filling device, including a mounting bracket, a support ring welded between two vertical plates of the mounting bracket, and a weighing module fixed on the top surface of the support ring, a mounting box welded on the left vertical plate of the mounting bracket, and a weighing instrument electrically connected to the weighing module is movably placed in the mounting box, a hopper is provided above the support ring of the mounting bracket, and the material nozzle at the bottom of the hopper passes through the support ring and connects to the asphalt filling cylinder, and an annular heater is installed on the lower surface of the hopper, a first motor is fixedly installed at the left end of the asphalt filling cylinder, and an auger is fixed through the output end of the first motor through the asphalt filling cylinder, and an opening is opened at the right end of the asphalt filling cylinder, and the opening of the asphalt filling cylinder extends to the outside of the mounting bracket.
[0006] Furthermore, a horizontal plate is welded to the opening on the top surface of the hopper, and a second motor is fixedly installed on the top of the horizontal plate. The output end of the second motor is fixed to a stirring paddle through a coupling, and a stirring assembly is welded to the bottom of the stirring paddle. Straight stirring columns are welded to the side of the stirring assembly of the stirring paddle, and V-shaped stirring columns are welded to the bottom of the stirring assembly of the stirring paddle.
[0007] Furthermore, two weighing modules are symmetrically installed between the support ring and the connecting ring, and the weighing sensors of the two weighing modules are electrically connected to the weighing instrument through wires.
[0008] Furthermore, the lower part of the hopper is provided with a conical part, and a hollowed-out disk is welded to the inner side of the conical part. The annular heater is installed on the outer side of the conical part, and the surface of the hollowed-out disk is provided with a number of circular holes.
[0009] Furthermore, a rectangular opening is provided on the surface of the vertical plate on the right side of the mounting bracket, and the right end of the asphalt filling cylinder is inserted and connected to the rectangular opening.
[0010] Furthermore, the asphalt filling cylinder has a flange interface on the side facing the hopper, and the flange interface is connected to the material nozzle at the bottom of the hopper via a flange.
[0011] This invention has the following advantages: It employs an asphalt weighing and filling device for electrode paste, consisting of an installation bracket, a hopper, a support ring, a weighing module, a connecting ring, an asphalt filling cylinder, and an annular heater. Asphalt is added to the hopper, and the weighing module, located between the support ring and the connecting ring, weighs the added asphalt and displays the weight data using a weighing instrument. Simultaneously, the annular heater at the conical part of the hopper is activated, heating the asphalt in the hopper. This softened asphalt passes through a perforated plate into the asphalt filling cylinder and is then discharged under the pushing action of an auger, achieving the purpose of asphalt filling. Compared with existing technologies, this invention integrates asphalt weighing, heating and softening, and filling, effectively increasing the convenience of electrode paste preparation. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the hopper; Figure 3 This is a schematic diagram of the mounting bracket structure.
[0013] Explanation of the labels in the diagram: 1. Mounting bracket; 2. Hopper; 3. Support ring; 4. Weighing module; 5. Connecting ring; 6. Asphalt filling cylinder; 7. Annular heater; 8. Hollow disc; 9. First motor; 10. Screwdriver; 11. Housing box; 12. Weighing instrument; 13. Horizontal plate; 14. Second motor; 15. Agitator; 16. Rectangular opening. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.
[0015] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0016] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0017] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] like Figure 1-3As shown, an electrode paste asphalt filling device includes a mounting bracket 1. A support ring 3 is welded between two vertical plates of the mounting bracket 1, and a weighing module 4 is fixed to the top surface of the support ring 3. A mounting box 11 is welded to the left vertical plate of the mounting bracket 1, and a weighing instrument 12 electrically connected to the weighing module 4 is movably placed inside the mounting box 11. A hopper 2 is provided above the support ring 3 of the mounting bracket 1, and the nozzle at the bottom of the hopper 2 passes through the support ring 3 and connects to an asphalt filling cylinder 6. An annular heater 7 is installed on the lower surface of the hopper 2, and a first motor 9 is fixedly installed at the left end of the asphalt filling cylinder 6. Furthermore, the output end of the first motor 9 is fixed with an auger 10 through the asphalt filling cylinder 6. The right end of the asphalt filling cylinder 6 has an opening, and the opening of the asphalt filling cylinder 6 extends to the outside of the mounting bracket 1. The weight of the hopper 2 and the asphalt filling cylinder 6 as a whole is considered to be zero and is not included in the asphalt weighing calculation. All electrical components involved in this utility model are controlled by manually starting and stopping the switches. The wiring diagram of the power components and the supply of power are common knowledge in this field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.
[0021] As a further description of the above technical solution: A horizontal plate 13 is welded to the opening on the top surface of the hopper 2, and a second motor 14 is fixedly installed on the top of the horizontal plate 13. The output end of the second motor 14 is fixed to a stirring paddle 15 through a coupling, and a stirring assembly is welded to the bottom of the stirring paddle 15. A straight stirring column is welded to the side of the stirring assembly of the stirring paddle 15, and a V-shaped stirring column is welded to the bottom of the stirring assembly of the stirring paddle 15. Through the arrangement of the second motor 14 and the stirring paddle 15, the asphalt is stirred, the heating effect is accelerated, and its fluidity is improved.
[0022] As a further description of the above technical solution: Two weighing modules 4 are symmetrically installed between the support ring 3 and the connecting ring 5, and the load cells of both weighing modules 4 are electrically connected to the weighing instrument 12 via wires. The weighing result of the two weighing modules 4 connected in parallel can be converted using the following formula: Un = U1 × Rn / R. Where Un represents the output signal of the load cells after parallel connection, U1 represents the output signal of a single load cell, Rn represents the output impedance of the load cells after parallel connection, and R represents the output impedance of a single load cell. The weighing value is then displayed on the display panel of the weighing instrument 12.
[0023] As a further description of the above technical solution: the lower part of the hopper 2 is provided with a conical part, and a hollow disk 8 is welded on the inner side of the conical part. The annular heater 7 is installed on the outer side of the conical part. The surface of the hollow disk 8 is provided with several circular holes. The hollow disk 8 provides support for the asphalt and serves as a heat conduction component for subsequent heating and softening.
[0024] As a further description of the above technical solution: A rectangular opening 16 is provided on the surface of the vertical plate on the right side of the mounting bracket 1. The right end of the asphalt filling cylinder 6 is inserted and connected to the rectangular opening 16. The rectangular opening 16 makes way for the extension of the asphalt filling cylinder 6, which is beneficial for the filling of asphalt.
[0025] As a further description of the above technical solution: the side of the asphalt filling cylinder 6 facing the hopper 2 is provided with a flange interface, and the flange interface is connected to the material nozzle at the bottom of the hopper 2 through a flange connection. The flange connection facilitates the connection between the hopper 2 and the asphalt filling cylinder 6, and provides convenience for the subsequent replacement and maintenance of the asphalt filling cylinder 6.
[0026] The working process of this utility model is as follows: First, the mounting bracket 1 is fixed on the electrode paste preparation equipment, and the power supply of all electrical components is turned on. Asphalt is added into the hopper 2, and the weighing module 4 set between the support ring 3 and the connecting ring 5 weighs the asphalt added into the hopper 2. The asphalt weight data is displayed by the weighing instrument 12. When the amount of asphalt added meets the requirements for electrode paste preparation, the annular heater 7 at the conical part of the hopper 2 is started to heat the asphalt in the hopper 2, so that the softened asphalt can pass through several holes of the hollow plate 8 and enter the asphalt filling cylinder 6. During this process, the first motor 9 installed on the end face of the asphalt filling cylinder 6 is started, so that the asphalt is discharged from the asphalt filling cylinder 6 under the pushing action of the auger 10.
[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An electrode paste asphalt dispensing device, comprising a mounting bracket (1), characterized in that: A support ring (3) is welded between the two vertical plates of the mounting bracket (1), and a weighing module (4) is fixed on the top surface of the support ring (3). A mounting box (11) is welded on the left vertical plate of the mounting bracket (1), and a weighing instrument (12) electrically connected to the weighing module (4) is movably placed inside the mounting box (11). A hopper (2) is set above the support ring (3) of the mounting bracket (1), and the nozzle at the bottom of the hopper (2) passes through the support ring (3) and connects to the asphalt filling cylinder (6). A ring heater (7) is installed on the lower surface of the hopper (2). A first motor (9) is fixedly installed at the left end of the asphalt filling cylinder (6), and an auger (10) is fixed through the asphalt filling cylinder (6) at the output end of the first motor (9). An opening is opened at the right end of the asphalt filling cylinder (6), and the opening of the asphalt filling cylinder (6) extends to the outside of the mounting bracket (1).
2. The electrode paste asphalt filling device according to claim 1, characterized in that: A horizontal plate (13) is welded to the opening on the top surface of the hopper (2), and a second motor (14) is fixedly installed on the top of the horizontal plate (13). The output end of the second motor (14) is fixed with a stirring paddle (15) through a coupling. A stirring assembly is welded to the bottom of the stirring paddle (15). A straight stirring column is welded to the side of the stirring assembly of the stirring paddle (15), and a V-shaped stirring column is welded to the bottom of the stirring assembly of the stirring paddle (15).
3. The electrode paste asphalt filling device according to claim 1, characterized in that: Two weighing modules (4) are symmetrically installed between the support ring (3) and the connecting ring (5), and the weighing sensors of the two weighing modules (4) are electrically connected to the weighing instrument (12) through wires.
4. The electrode paste asphalt filling device according to claim 1, characterized in that: The lower part of the hopper (2) is provided with a conical part, and a hollow disk (8) is welded on the inner side of the conical part. The annular heater (7) is installed on the outer side of the conical part, and a number of circular holes are opened on the surface of the hollow disk (8).
5. The electrode paste asphalt filling device according to claim 1, characterized in that: A rectangular opening (16) is provided on the surface of the vertical plate on the right side of the mounting bracket (1), and the right end of the asphalt filling cylinder (6) is inserted and connected to the rectangular opening (16).
6. The electrode paste asphalt filling device according to claim 1, characterized in that: The asphalt filling cylinder (6) has a flange interface on the side facing the hopper (2), and the flange interface is connected to the nozzle at the bottom of the hopper (2) by a flange.