A removable probe coating thickness measuring device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN JINGHENG CHECKING TECH CO LTD
- Filing Date
- 2025-09-16
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]覆层厚度测量仪的探头是核心检测部件,其性能直接决定了测量的精度、重复性和适用场景,为适配不同材质(如磁性材料与非磁性材料)或特殊工艺场景,需要进行更换探头,在更换探头时,需关闭仪器电源,部分仪器采用配置的扳手松开探头固定螺丝后移除探头,如此频繁拆换探头可能会导致机械磨损和老化,降低接触的稳定性和可靠性,缩短设备的使用寿命,增加了维修和更换成本
[0015]本实用新型,通过将探头插入覆层厚度测量仪右侧的凹槽内,凹槽压缩卡块收缩至卡槽内,在探头插入覆层厚度测量仪右侧的凹槽后,弹簧杆b推动卡块插入插槽内,弹簧杆a推动推板使卡块和探头紧密插入覆层厚度测量仪内,按动两个按钮推动两个推杆压缩卡块相互靠近,卡块收缩至卡槽内,拉动探头即可将探头从覆层厚度测量仪内脱离,解决了现有装置频繁拆换探头可能会导致机械磨损和老化,降低接触的稳定性和可靠性,缩短设备使用寿命的问题。
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Figure CN224608374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of replaceable probe coating thickness measurement technology, specifically to a replaceable probe coating thickness measurement device. Background Technology
[0002] Coating thickness gauges mainly employ two measurement principles: magnetic thickness measurement and eddy current thickness measurement. Magnetic thickness measurement, based on the principle of magnetic flux, is suitable for measuring the thickness of non-magnetic coatings on magnetic metal substrates. When the probe contacts the coating, the probe and the magnetic substrate form a closed magnetic circuit. Changes in coating thickness cause changes in the magnetic reluctance of the magnetic circuit, which in turn leads to a change in the magnetic flux through the circuit. The instrument determines the coating thickness by measuring this change in magnetic flux.
[0003] Eddy current thickness measurement utilizes the principle of eddy currents generated in a conductor by an alternating magnetic field to measure the thickness of insulating coatings on non-magnetic metal substrates. The alternating magnetic field generates eddy currents on the surface of the metal substrate; the magnitude of these eddy currents changes depending on the coating thickness. The instrument determines the coating thickness by detecting these changes in eddy currents. Both of these principles can meet the coating thickness measurement needs of different materials and application scenarios.
[0004] The probe of the coating thickness measuring instrument is the core detection component. Its performance directly determines the measurement accuracy, repeatability, and applicable scenarios. To adapt to different materials (such as magnetic materials and non-magnetic materials) or special process scenarios, the probe needs to be replaced. When replacing the probe, the instrument power must be turned off. Some instruments use a wrench to loosen the probe fixing screws and then remove the probe. Such frequent probe replacement may lead to mechanical wear and aging, reduce the stability and reliability of contact, shorten the service life of the equipment, and increase maintenance and replacement costs. Utility Model Content
[0005] To address the problems mentioned in the background section, this invention provides a device for measuring coating thickness with a replaceable probe.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a coating thickness measuring device with a replaceable probe, comprising a coating thickness measuring instrument, wherein a probe is inserted into the right side of the coating thickness measuring instrument, and further comprising:
[0007] The slots are symmetrically arranged on the front and rear sides of the coating thickness measuring instrument. A partition is fixedly connected inside the slot, a sliding sleeve is fixedly connected inside the partition, a push rod is slidably connected inside the sliding sleeve, and a button is fixedly connected to one end of the push rod.
[0008] The slot is located on the front and rear sides of the probe. Two spring rods b are fixed to the inner wall of the rear side of the slot. The telescopic end of the spring rod b is fixed with a locking block, which is engaged in the slot.
[0009] Preferably, the shape of the card block is a solid right triangle.
[0010] Preferably, a spring is sleeved on the push rod, the rear side of the spring is fixedly connected to the front side of the partition, and the rear side of the spring is fixedly connected to the rear side of the button.
[0011] Preferably, the inner wall of the right side of the slot is provided with a telescopic groove, and a plurality of spring rods a are vertically and evenly fixed to the telescopic groove. A push plate is fixed to the telescopic end of the spring rod a, and the push plate is in contact with the right side of the card block.
[0012] Preferably, the coating thickness measuring instrument has two external threaded sleeves fixedly connected to its front and rear sides, and the external threaded sleeves are fitted with threaded caps.
[0013] Preferably, the position of the external threaded sleeve corresponds to the position of the button.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention solves the problem that frequent probe insertion into the groove on the right side of the coating thickness measuring instrument causes the compression block to retract into the slot. After the probe is inserted into the groove, spring rod b pushes the compression block into the slot, and spring rod a pushes the push plate to tightly insert the compression block and probe into the coating thickness measuring instrument. Pressing two buttons pushes two push rods to compress the compression block closer to each other, causing the compression block to retract into the slot. Pulling the probe allows it to be detached from the coating thickness measuring instrument. This invention solves the problem that frequent probe replacement in existing devices may lead to mechanical wear and aging, reduce contact stability and reliability, and shorten the service life of the equipment.
[0016] This invention protects the button with an external threaded sleeve and a threaded cap to prevent accidental button activation and probe detachment. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the slot and card slot in this utility model;
[0020] Figure 3 This is an enlarged structural diagram of point A in this utility model;
[0021] Figure 4 This is an enlarged structural diagram of point B in this utility model;
[0022] In the diagram: 1. Coating thickness measuring instrument; 2. Probe; 3. Button; 4. Slot; 5. Partition; 6. Sliding sleeve; 7. Push rod; 8. Spring; 9. Telescopic groove; 10. Spring rod a; 11. Push plate; 12. Slot; 13. Spring rod b; 14. Locking block; 15. Threaded cap; 16. External threaded sleeve. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] like Figure 1-4 As shown, this utility model has the following three specific embodiments.
[0025] Example 1
[0026] A detachable probe coating thickness measuring device includes a coating thickness measuring instrument 1, a probe 2 connected to the right side of the coating thickness measuring instrument 1, and further includes:
[0027] Slot 4 is symmetrically arranged on the front and rear sides of the coating thickness measuring instrument 1. A partition 5 is fixedly connected inside the slot 4. A sliding sleeve 6 is fixedly connected inside the partition 5. A push rod 7 is slidably connected inside the sliding sleeve 6. A button 3 is fixedly connected to one end of the push rod 7.
[0028] The slot 12 is located on the front and rear sides of the probe 2. Two spring rods b13 are fixed to the inner wall of the rear side of the slot 12. The telescopic ends of the spring rods b13 are fixed to the locking blocks 14, which are engaged in the slot 4.
[0029] In this embodiment, as Figures 1-2 ,as well as Figures 3-4 As shown, the probe 2 is inserted into the groove on the right side of the coating thickness measuring instrument 1. The groove compression block 14 retracts into the slot 12. After the probe 2 is inserted into the groove on the right side of the coating thickness measuring instrument 1, the spring rod b13 pushes the block 14 into the slot 4. The spring rod a10 pushes the push plate 11 to make the block 14 and the probe 2 tightly inserted into the coating thickness measuring instrument 1.
[0030] Pressing the two buttons 3 pushes the two push rods 7 to compress the locking block 14 closer to each other. The locking block 14 retracts into the slot 12. Pulling the probe 2 will disengage the probe 2 from the coating thickness measuring instrument 1. After the probe 2 is disengaged from the coating thickness measuring instrument 1, the spring 8 pushes the button 3 to return to its original position.
[0031] Example 2
[0032] The difference from Embodiment 1 is that this embodiment discloses the internal structure of slot 4:
[0033] The shape of card block 14 is a solid right triangle.
[0034] A spring 8 is sleeved on the push rod 7. The rear side of the spring 8 is fixed to the front side of the partition 5, and the rear side of the spring 8 is fixed to the rear side of the button 3.
[0035] The inner wall of the right side of the slot 4 is provided with a telescopic groove 9. Several spring rods a10 are vertically and evenly fixed to the telescopic groove 9. The telescopic end of the spring rods a10 is fixed with a push plate 11, and the push plate 11 is in contact with the right side of the card block 14.
[0036] In this embodiment, as Figures 1-2 and Figures 3-4 As shown, pressing the two buttons 3 pushes the two push rods 7 to compress the block 14 closer to each other. The block 14 retracts into the slot 12. Pulling the probe 2 will disengage the probe 2 from the coating thickness measuring instrument 1. After the probe 2 is disengaged from the coating thickness measuring instrument 1, the spring 8 pushes the button 3 to return to its original position.
[0037] Example 3
[0038] The difference from Embodiment 2 is that this embodiment discloses a protective structure for button 3:
[0039] The coating thickness measuring instrument 1 has two external threaded sleeves 16 fixed on its front and rear sides, and threaded caps 15 are engaged on the external threaded sleeves 16.
[0040] The position of the external threaded sleeve 16 corresponds to the position of the button 3.
[0041] In this embodiment, as Figure 1 As shown, the button 3 is protected by the external threaded sleeve 16 and the threaded cover 15 to prevent the button 3 from being accidentally pressed, which could cause the probe 2 to fall off.
[0042] Working principle and usage process of this utility model:
[0043] In use, this utility model is as follows:
[0044] Insert probe 2 into the groove on the right side of the coating thickness measuring instrument 1. The groove compression block 14 retracts into the slot 12. After probe 2 is inserted into the groove on the right side of the coating thickness measuring instrument 1, spring rod b13 pushes block 14 into slot 4. Spring rod a10 pushes push plate 11 to make block 14 and probe 2 tightly inserted into coating thickness measuring instrument 1.
[0045] Pressing the two buttons 3 pushes the two push rods 7 to compress the locking block 14 closer to each other. The locking block 14 retracts into the slot 12. Pulling the probe 2 will disengage the probe 2 from the coating thickness measuring instrument 1. After the probe 2 is disengaged from the coating thickness measuring instrument 1, the spring 8 pushes the button 3 to return to its original position.
[0046] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0047] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A detachable probe coating thickness measuring device, comprising a coating thickness measuring instrument (1), wherein a probe (2) is inserted into the right side of the coating thickness measuring instrument (1), characterized in that, Also includes: Slot (4), the slot (4) is symmetrically opened on the front and back sides of the coating thickness measuring instrument (1), a partition (5) is fixedly connected in the slot (4), a sliding sleeve (6) is fixedly connected in the partition (5), a push rod (7) is slidably connected in the sliding sleeve (6), and a button (3) is fixedly connected to one end of the push rod (7). The slot (12) is located on the front and rear sides of the probe (2). Two spring rods b (13) are fixed to the inner wall of the rear side of the slot (12). The telescopic end of the spring rod b (13) is fixed to a locking block (14), which is engaged in the slot (4).
2. The replaceable probe coating thickness measuring device according to claim 1, characterized in that: The shape of the card block (14) is a solid right triangle.
3. The replaceable probe coating thickness measuring device according to claim 1, characterized in that: A spring (8) is sleeved on the push rod (7). The rear side of the spring (8) is fixed to the front side of the partition (5), and the rear side of the spring (8) is fixed to the rear side of the button (3).
4. The replaceable probe coating thickness measuring device according to claim 1, characterized in that: The inner wall of the right side of the slot (4) is provided with a telescopic groove (9), and a number of spring rods a (10) are vertically and evenly fixed to the telescopic groove (9). The telescopic end of the spring rod a (10) is fixed with a push plate (11), and the push plate (11) is in contact with the right side of the card block (14).
5. The replaceable probe coating thickness measuring device according to claim 1, characterized in that: The coating thickness measuring instrument (1) has two external threaded sleeves (16) fixed on its front and rear sides, and a threaded cap (15) is engaged on the external threaded sleeves (16).
6. The replaceable probe coating thickness measuring device according to claim 5, characterized in that: The position of the external threaded sleeve (16) corresponds to the position of the button (3).