An in-line multi-sensor device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUHAI JISEN ELECTRICAL APPLIANCES CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]对于开关柜内部工作状态和工作参数需要实时进行监测,通常需要监测触臂夹紧力、触臂温度和触臂插入深度等多个参数,现有的传感装置一般是在触臂上安装多个不同传感器实现各自测量,无法做到多传感器之间的一体式设计
[0012]本实用新型将传感装置做成传感器的多合一设计,通过将传感装置整体内置在触臂上,传感器包括温度测量模块、深度测量模块和夹紧力测量模块,工作时通过 主体的检测窗口上的绝缘导热硅胶接触触头并就将温度传递给温度测量模块进行温度检测,测量夹紧力时,第一力传导臂一端卡住触臂内沿的触指之间,触指的外圆套接有紧箍弹簧,第二力传导臂的一端抵住触臂内沿的触指上,从而将紧箍弹簧作用在触头上的夹紧力传导夹紧力测量模块进行压力检测,通过深度测量模块对触臂所插入的深度经过激光测量原理进行深度检测,通过该集成化的一体设计简化了安装,也提高了检测的精度。
Smart Images

Figure CN224608464U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sensor technology, and in particular relates to a built-in all-in-one sensor device. Background Technology
[0002] The internal working status and parameters of the switchgear need to be monitored in real time. Typically, multiple parameters such as contact arm clamping force, contact arm temperature, and contact arm insertion depth need to be monitored. Existing sensing devices generally install multiple different sensors on the contact arm to achieve individual measurements, which cannot achieve an integrated design between multiple sensors. Utility Model Content
[0003] The purpose of this utility model is to provide a built-in all-in-one sensing device, which is used to be built into a contact arm, and the built-in all-in-one sensing device includes:
[0004] main body;
[0005] The sensing and measurement assembly is detachably connected to the main body. The sensing and measurement assembly includes a temperature measurement module, a depth measurement module, and a clamping force measurement module. The temperature measurement module contacts the contact arm to measure the temperature of the contact arm. The clamping force measurement module extends radially from both sides of the main body and abuts against the contact fingers along the inner edge of the contact arm to detect the clamping force. The depth measurement module is used to detect the insertion depth of the contact arm.
[0006] A further embodiment of this utility model is that the sensing and measurement component further includes a main control board, a mounting groove is recessed at the center of the main body, the main control board is built into the mounting groove, a detection window is opened on the main body, the temperature measurement module is set in the detection window, and the temperature measurement module is electrically connected to the main control board.
[0007] A further embodiment of this utility model is that the detection window is provided with insulating and thermally conductive silicone, which is in contact with the temperature measurement module and the contact arm.
[0008] A further embodiment of this utility model is that the sensing and measuring component further includes a cover plate, a cap shell, and a battery clip. The cap shell has a through-hole structure. The battery clip is built into the cap shell and extends out of the cap shell at the bottom. The upper part of the cap shell is disposed in the mounting groove and the bottom passes through the main body. The cover plate is placed on the main control board and has pull buckles on both sides of the cover plate. The main body has positioning holes on both sides of the mounting groove. The cover plate passes through the positioning holes through the pull buckles and the pull buckles are engaged with the bottom of the main body.
[0009] A further embodiment of this utility model is that the clamping force measuring module includes a first force transmission arm, a second force transmission arm, and a pressure sensor. Two limiting grooves are symmetrically opened along the radial direction on the main body. The first force transmission arm and the second force transmission arm are disposed on the limiting grooves. The pressure sensor is connected to the main control board and inserted into the fixing groove of the cap. One end of the inner side of the first force transmission arm abuts against the pressure sensor, and the other end of the first force transmission arm is engaged with the contact finger on the inner edge of the contact arm. One end of the inner side of the second force transmission arm is connected to the main control board, and the other end abuts against the contact finger.
[0010] A further embodiment of this utility model is that the depth measurement module is a laser sensor, which is connected to the main control board and extends out from the center of the cover plate.
[0011] The beneficial effects of this utility model are:
[0012] This invention integrates the sensing device into a multi-functional sensor design. By embedding the entire sensing device within the contact arm, the sensor includes a temperature measurement module, a depth measurement module, and a clamping force measurement module. During operation, the insulating thermally conductive silicone on the detection window of the main body contacts the contact and transmits the temperature to the temperature measurement module for temperature detection. When measuring the clamping force, one end of the first force transmission arm is engaged between the contact fingers on the inner edge of the contact arm, and a clamping spring is sleeved on the outer circle of the contact fingers. One end of the second force transmission arm abuts against the contact fingers on the inner edge of the contact arm, thereby transmitting the clamping force exerted by the clamping spring on the contact to the clamping force measurement module for pressure detection. The depth of insertion of the contact arm is detected by the depth measurement module using laser measurement principles. This integrated design simplifies installation and improves detection accuracy. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the exploded structure of this utility model;
[0015] Figure 3 This is a schematic diagram of the sensing and measurement component. Detailed Implementation
[0016] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0017] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0018] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class, without limiting the number of objects; for example, the first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0019] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0020] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0021] like Figure 1 and Figure 2 This embodiment provides a built-in all-in-one sensor device, which is used to be built into a contact arm. The built-in all-in-one sensor device includes:
[0022] The main body 1 has a central recessed mounting groove 10. Two positioning holes 11 are symmetrically opened on both sides of the mounting groove 10. Two limiting grooves 12 are also symmetrically opened on both sides of the mounting groove 10 on the main body 1.
[0023] The built-in all-in-one sensing device of this embodiment includes a sensing and measurement component, which is detachably connected to the main body 1, thereby simplifying the convenience of disassembly and assembly.
[0024] In this embodiment, the sensing and measurement assembly includes a temperature measurement module, a depth measurement module 9, and a clamping force measurement module. The temperature measurement module contacts the contact arm to measure the temperature of the contact arm. The clamping force measurement module extends radially from both sides of the main body 1 and abuts against the contact fingers along the inner edge of the contact arm to detect the clamping force. The depth measurement module 9 is used to detect the insertion depth of the contact arm. By combining the temperature measurement module, depth measurement module 9, and clamping force measurement module into a single sensing device, installation is simplified, and the detection of the three parameters can be achieved using the same reference, thereby improving the measurement accuracy.
[0025] In this embodiment, the sensing and measurement component further includes a main control board 2, which is built into the mounting slot 10. A detection window 13 is provided on the main body 1, and the temperature measurement module is disposed in the detection window 13. The temperature measurement module is electrically connected to the main control board 2 and is a temperature sensor. Furthermore, the detection window 13 is provided with insulating thermally conductive silicone, which is in contact with the temperature measurement module and the contact arm. The temperature on the contact arm is transferred to the temperature measurement module through the insulating thermally conductive silicone, thereby realizing temperature measurement.
[0026] In this embodiment, the sensing and measurement component further includes a cover plate 3, a cap shell 4, and a battery clip 5. The cap shell 4 has a through-hole structure. The battery clip 5 is built into the cap shell 4 and extends out of the cap shell 4 at the bottom. The upper part of the cap shell 4 is set in the mounting groove 10 and the bottom passes through the main body 1. The cover plate 3 is placed on the main control board 2 and has pull buckles 30 on both sides. The cover plate 3 passes through the positioning hole 11 through the pull buckles 30 and the pull buckles 30 are snapped into the bottom of the main body 1, thereby fixing the cover plate 3, the main control board 2, the cap shell 4, and the battery clip 5 together with the main body 1.
[0027] In this embodiment, the clamping force measuring module further includes a first force transmission arm 6, a second force transmission arm 7, and a pressure sensor 8. Two symmetrically arranged limiting grooves 12 are provided radially on the main body 1. The first force transmission arm 6 and the second force transmission arm 7 are disposed on the limiting grooves 12. The pressure sensor 8 is connected to the main control board 2 and inserted into the fixing groove 40 of the cap 4. One inner end of the first force transmission arm 6 abuts against the pressure sensor 8, and the outer end engages with the contact finger on the inner edge of the contact arm. One inner end of the second force transmission arm 7 is connected to the main control board 2, and the other end abuts against the contact finger. The first force transmission arm 6 and the second force transmission arm 7... One end of the force transmission arm 7 is a force transmission plate. Since the contact finger is fitted with a clamping spring, the clamping force of the clamping spring on the contact finger pushes the first force transmission arm 6 to transmit the force to the pressure sensor 8 to achieve measurement. The design of the contact arm, contact, and clamping spring are all existing products. This embodiment will not show or describe this structure. Convection holes are opened on both sides of the contact arm. It does not form an overall closed loop. The sensor is installed in the contact arm and does not block the convection holes, so the heat dissipation is still normal. When the sensor is installed, the contact finger is clamped by the clamping force measurement module at both ends. Therefore, the sensor will not move as a whole due to the movement of the contact arm.
[0028] In this embodiment, the depth measurement module 9 is further configured as a laser sensor. The laser sensor is connected to the main control board 2 and extends from the center of the cover plate 3. When the touch arm is inserted, the insertion depth is measured by the depth measurement module 9.
[0029] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A built-in all-in-one sensing device, characterized in that, The built-in all-in-one sensor is used to be integrated into the contact arm, and the built-in all-in-one sensor includes: main body; The sensing and measurement assembly is detachably connected to the main body. The sensing and measurement assembly includes a temperature measurement module, a depth measurement module, and a clamping force measurement module. The temperature measurement module contacts the contact arm to measure the temperature of the contact arm. The clamping force measurement module extends radially from both sides of the main body and abuts against the contact fingers along the inner edge of the contact arm to detect the clamping force. The depth measurement module is used to detect the insertion depth of the contact arm.
2. The built-in all-in-one sensing device according to claim 1, characterized in that, The sensing and measurement component also includes a main control board. A mounting groove is recessed at the center of the main body, and the main control board is built into the mounting groove. A detection window is opened on the main body, and the temperature measurement module is set in the detection window. The temperature measurement module is electrically connected to the main control board.
3. The built-in all-in-one sensing device according to claim 2, characterized in that, The detection window is provided with insulating and thermally conductive silicone, which is in contact with the temperature measurement module and the contact arm.
4. The built-in all-in-one sensing device according to claim 2, characterized in that, The sensing and measurement assembly also includes a cover plate, a cap shell, and a battery clip. The cap shell has a through-hole structure. The battery clip is built into the cap shell and extends out of the cap shell at the bottom. The upper part of the cap shell is set in the mounting groove and the bottom passes through the main body. The cover plate is placed on the main control board and has pull buckles on both sides of the cover plate. The main body has positioning holes on both sides of the mounting groove. After the cover plate passes through the positioning holes through the pull buckles, the pull buckles are engaged with the bottom of the main body.
5. The built-in all-in-one sensing device according to claim 4, characterized in that, The clamping force measuring module includes a first force transmission arm, a second force transmission arm, and a pressure sensor. Two limiting grooves are symmetrically opened along the radial direction on the main body. The first and second force transmission arms are set on the limiting grooves. The pressure sensor is connected to the main control board and inserted into the fixing groove of the cap. One end of the inner side of the first force transmission arm abuts against the pressure sensor, and the other end is locked onto the contact finger on the inner edge of the contact arm. One end of the inner side of the second force transmission arm is connected to the main control board, and the other end abuts against the contact finger.
6. The built-in all-in-one sensing device according to claim 2, characterized in that, The depth measurement module is a laser sensor, which is connected to the main control board and extends from the center of the cover plate.