A hot air nonwoven fabric rapid cloth testing device

Abstract

The utility model discloses a hot air non -woven fabric quick cloth testing device of non -woven fabric production technical field, including two parallelly arranged fixed plate, two fixed plate one end's top public fixed connection has detection box, two fixed plate is located the bottom common fixed connection of detection box has the bottom plate, be equipped with detection groove between detection box and bottom plate, the bottom end groove of detection box is equipped with, the bottom fixed connection of bottom end groove has X -ray transmission sensor, two fixed plate is away from the one end of detection box and is provided with motion roller. Through the automatic detection mode, has improved cloth testing efficiency greatly, has reduced the time and manpower cost required for artificial visual inspection. Adopt X -ray transmission sensor to carry out high -precision detection to the grammage deviation of hot air non -woven fabric, and the weight precision control is in the inside of 3% per square meter, effectively avoids the error and the missed detection phenomenon of artificial detection.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric production technology, specifically a hot air nonwoven fabric rapid inspection device. Background Technology

[0002] In the field of nonwoven fabric production technology, especially in the production of hot-air nonwoven fabrics, fabric quality inspection is a crucial step. Traditional inspection methods mainly rely on manual visual inspection, which is not only inefficient and unable to meet the needs of large-scale production, but also susceptible to human factors such as fatigue and lack of concentration, leading to missed or false inspections, seriously affecting product quality and production efficiency. While some automated fabric inspection equipment has emerged with the development of automation technology, these devices are often complex in structure and expensive, making them unaffordable for small and medium-sized enterprises. Furthermore, existing equipment still suffers from insufficient accuracy in detecting minute defects, especially in the production of hot-air nonwoven fabrics with their unique structure, where the requirements for inspection devices are even higher. Therefore, developing a high-efficiency and cost-effective rapid fabric inspection device for hot-air nonwoven fabrics has become an urgent need in the industry. Utility Model Content

[0003] The purpose of this invention is to provide a rapid hot air nonwoven fabric inspection device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a hot air nonwoven fabric rapid inspection device, comprising two parallel fixed plates, a detection box fixedly connected to the top of one end of the two fixed plates, a base plate fixedly connected to the bottom of the two fixed plates at the bottom of the detection box, a detection groove formed between the detection box and the base plate, a bottom groove formed at the bottom of the detection box, an X-ray transmission sensor fixedly connected to the bottom of the bottom groove, a moving roller provided at the end of the two fixed plates away from the detection box, a bottom roller provided at the bottom of the two fixed plates at the bottom of the moving roller, and a detection sensor embedded and fixedly connected to the side wall of the end of the two fixed plates near the bottom roller, the detection end of the detection sensor being at a horizontal height higher than the top horizontal height of the bottom roller.

[0005] As a further embodiment of this utility model: each of the two fixed plates has a motion groove inside its interior near one end of the motion roller, and the two motion grooves are both through-holes near the end of the motion roller.

[0006] As a further embodiment of this utility model: linear motors are movably connected to the inner walls of the two motion grooves, and connecting blocks are fixedly connected to one end of each of the two linear motors near the motion roller. The two connecting blocks are movably connected through the motion grooves that match their positions.

[0007] As a further embodiment of this utility model: both ends of the motion roller are fixedly connected to movable bearing seats, and both movable bearing seats are fixedly connected to the side wall of the connecting block that matches the position.

[0008] As a further embodiment of this utility model: both ends of the bottom roller and the discharge roller are fixedly connected to fixed bearings with seated bearings, and multiple fixed bearings with seated bearings are embedded and fixedly connected to the side walls on both sides of the fixed plate.

[0009] As a further embodiment of this utility model: a controller is fixedly connected to the side wall of one end of the two fixed plates, and fixed ears are fixedly connected to the bottom side walls of the two fixed plates that are far apart from each other.

[0010] Compared with existing technologies, the advantages of this invention are as follows: This invention significantly improves fabric inspection efficiency and reduces the time and labor costs required for manual visual inspection through automated testing. The use of X-ray transmission sensors for high-precision detection of the weight deviation of hot-air nonwoven fabric ensures that the weight per square meter is precisely controlled within ±3%, effectively avoiding errors and missed detections inherent in manual inspection.

[0011] This device has a simple structure and relatively low manufacturing cost, making it suitable for small and medium-sized enterprises and helping to improve the overall production efficiency and product quality of the industry. Adding multiple industrial cameras inside the bottom tank, along with corresponding detection programs, can further enhance the device's detection effectiveness and adaptability, meeting diverse production needs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the main structure of a hot air nonwoven fabric rapid inspection device according to the present invention;

[0013] Figure 2 This utility model relates to a rapid fabric inspection device for hot air nonwoven fabric. Figure 1 Enlarged structural diagram at point A;

[0014] Figure 3 This is an enlarged cross-sectional view of the testing box in a hot air nonwoven fabric rapid fabric inspection device of this utility model;

[0015] Figure 4 This utility model relates to a rapid fabric inspection device for hot air nonwoven fabric. Figure 3 Enlarged schematic diagram of the structure at point B.

[0016] In the diagram: 1. Fixed plate; 2. Controller; 3. Detection box; 4. Detection groove; 5. Base plate; 6. Motion roller; 61. Movable bearing with seat; 7. Bottom roller; 71. Fixed bearing with seat; 8. Discharge roller; 9. Motion groove; 10. Linear motor; 11. Connecting block; 12. Detection sensor; 13. Bottom groove; 14. X-ray transmission sensor. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0019] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Please see Figures 1-4 In this embodiment of the invention, a rapid hot air nonwoven fabric inspection device includes two parallel fixed plates 1. A detection box 3 is fixedly connected to the top of one end of each of the two fixed plates 1. A base plate 5 is fixedly connected to the bottom of the detection box 3. A detection groove 4 is formed between the detection box 3 and the base plate 5. A bottom groove 13 is formed at the bottom of the detection box 3, and an X-ray transmission sensor 14 is fixedly connected to the bottom of the bottom groove 13.

[0022] A motion roller 6 is installed at the end of the two fixed plates 1 away from the detection box 3, and a bottom roller 7 is installed at the bottom of the two fixed plates 1 near the motion roller 6. A detection sensor 12 is embedded and fixedly connected to the side wall of the two fixed plates 1 near the bottom roller 7, and the horizontal height of the detection end of the detection sensor 12 is higher than the horizontal height of the top of the bottom roller 7.

[0023] Each of the two fixed plates 1 has a motion groove 9 inside near one end of the motion roller 6, and the two motion grooves 9 are through-holes near the end of the motion roller 6. A linear motor 10 is movably connected to the inner wall of each of the two motion grooves 9, and a connecting block 11 is fixedly connected to one end of each of the two linear motors 10 near the end of the motion roller 6. The two connecting blocks 11 are movably connected through the motion grooves 9 that match their positions.

[0024] Both ends of the motion roller 6 are fixedly connected to movable bearing 61, and both movable bearing 61 are fixedly connected to the side wall of the connecting block 11 that matches the position.

[0025] Both ends of the bottom roller 7 and the discharge roller 8 are fixedly connected to fixed bearings 71, and multiple fixed bearings 71 are embedded and fixedly connected to the side walls on both sides of the fixed plate 1.

[0026] A controller 2 is fixedly connected to one side wall of each of the two fixed plates 1, which is used to control the operation of the entire device. Fixing ears are fixedly connected to the bottom side walls of the two fixed plates 1, which are far apart from each other, to facilitate the installation and fixation of the device.

[0027] The X-ray transmission sensor 14 is used to detect the weight deviation of the hot air nonwoven fabric, and the weight per square meter is controlled within ±3%. The detection principle is well known to those skilled in the art. The X-ray transmission sensor 14 can be SPOT type or LINE type. The control terminal of the X-ray transmission sensor 14 is electrically connected to the signal terminal of the controller 2. The controller 2 can be selected as a PLC programmable controller to ensure that the whole device can operate stably.

[0028] Meanwhile, multiple industrial cameras can be installed inside the bottom groove 13 to work with corresponding detection programs, thereby improving the detection effect and upgradeability of the device.

[0029] The working principle of this invention is as follows: First, the hot-air nonwoven fabric to be tested is introduced into the detection groove 4 through the moving roller 6 and the bottom roller 7. As the nonwoven fabric moves, the X-ray transmission sensor 14 starts to work, performing high-precision detection of the weight deviation of the nonwoven fabric.

[0030] The X-rays emitted by the X-ray transmission sensor 14 penetrate the nonwoven fabric and are received by the receiver at the bottom, converted into an electrical signal. This signal is processed to obtain the basis weight data of the nonwoven fabric, which is then compared with a preset standard value to determine whether there is a basis weight deviation. Simultaneously, the detection sensor 12 monitors the passage of the nonwoven fabric in real time to ensure stable operation during the detection process.

[0031] When the nonwoven fabric experiences abnormal conditions such as tape breakage or blockage, the detection sensor 12 will immediately send a signal to the controller 2. The controller 2 will then control the linear motor 10 to adjust the position of the motion roller 6 to restore the normal operation of the nonwoven fabric or stop the device from operating, thus preventing equipment damage.

[0032] Furthermore, multiple industrial cameras can be installed inside the bottom groove 13, working in conjunction with corresponding detection programs to further inspect surface defects in the nonwoven fabric, improving the device's detection effectiveness and upgradeability. Through this comprehensive inspection method, the hot-air nonwoven fabric rapid inspection device of this invention can achieve efficient inspection of hot-air nonwoven fabrics, providing reliable quality assurance for nonwoven fabric production.

[0033] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0034] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A rapid fabric inspection device for hot air nonwoven fabric, comprising two parallel fixed plates (1), characterized in that: A detection box (3) is fixedly connected to the top of one end of the two fixed plates (1). A base plate (5) is fixedly connected to the bottom of the two fixed plates (1) at the bottom of the detection box (3). A detection groove (4) is opened between the detection box (3) and the base plate (5). A bottom groove (13) is opened at the bottom of the detection box (3). An X-ray transmission sensor (14) is fixedly connected to the bottom of the bottom groove (13). A motion roller (6) is provided at the end of the two fixed plates (1) away from the detection box (3). A bottom roller (7) is provided at the bottom of the two fixed plates (1) at the bottom of the motion roller (6). A detection sensor (12) is embedded and fixedly connected to the side wall of the two fixed plates (1) near the bottom roller (7). The horizontal height of the detection end of the detection sensor (12) is higher than the horizontal height of the top of the bottom roller (7).

2. The hot air nonwoven fabric rapid inspection device according to claim 1, characterized in that: The two fixed plates (1) are respectively provided with motion grooves (9) at one end near the motion roller (6), and the two motion grooves (9) are opened through the end near the motion roller (6).

3. The hot air nonwoven fabric rapid inspection device according to claim 2, characterized in that: Linear motors (10) are movably connected to the inner walls of the two motion grooves (9). Each of the two linear motors (10) is fixedly connected to a connecting block (11) at one end near the motion roller (6). The two connecting blocks (11) are movably connected through the motion grooves (9) that match the position.

4. The hot air nonwoven fabric rapid inspection device according to claim 1, characterized in that: Both ends of the motion roller (6) are fixedly connected to movable bearings (61), and both movable bearings (61) are fixedly connected to the side wall of the connecting block (11) that matches the position.

5. The hot air nonwoven fabric rapid inspection device according to claim 1, characterized in that: Both ends of the bottom roller (7) and the discharge roller (8) are fixedly connected to fixed bearings (71), and multiple fixed bearings (71) are embedded and fixedly connected to the side walls on both sides of the fixed plate (1).

6. The hot air nonwoven fabric rapid inspection device according to claim 1, characterized in that: A controller (2) is fixedly connected to one side wall of each of the two fixed plates (1), and a fixed ear is fixedly connected to the bottom side wall of each of the two fixed plates (1) which are far apart from each other.

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