Insulator financing structure

Abstract

The utility model provides an insulator adjusts the structure, belongs to the field of insulator detection. It includes the frame, the frame is equipped with the adjusting capital cavity, the adjusting capital cavity is equipped with the bottom plate, the bottom plate is rotationally arranged on the frame through the pivot, the bottom plate is equipped with the rack, the rack is equipped with the transverse movement structure, the transverse movement structure is connected with the transverse drive structure of setting on the bottom plate, relative to the mode of manual placement and manual detection and identification, the efficiency increases, the detection failure rate reduces, and in the assembly process is smooth, when manual placement will have the error of distance and lead to the assembly failure, and through the signal of the camera detection transmission makes the insulator module of the adjusting capital structure to place in the suitable position reduces the probability of the assembly failure.

Description

Technical Field

[0001] This utility model belongs to the field of insulator testing, and in particular relates to an insulator adjustment structure. Background Technology

[0002] During the assembly of insulator modules, the appearance is usually inspected manually for damage, and the insulator modules are then placed on the assembly surface manually for the next step of assembly. However, manual operation is inefficient and prone to omissions and misjudgments. Furthermore, distance errors during manual placement can lead to assembly failures. Therefore, it is necessary to design a technical solution that uses mechanical transmission to place the insulator modules. Utility Model Content

[0003] The purpose of this invention is to address the above-mentioned problems by providing an insulator adjustment structure.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An insulator adjustment structure includes a frame, an adjustment cavity inside the frame, a base plate inside the adjustment cavity, the base plate being rotatably mounted on the frame via a rotating shaft, a placement frame on the base plate, a lateral moving structure on the placement frame, and a lateral driving structure connected to the lateral moving structure mounted on the base plate.

[0006] In the above-mentioned insulator adjustment structure, the placement frame includes a bracket fixedly mounted on a base plate, the bracket is provided with a support plate, and the lateral movement structure includes a moving belt mounted on the support plate, the moving belt is placed around the support plate, and the moving belt is connected to the lateral drive structure.

[0007] In the above-mentioned insulator adjustment structure, the base plate is fixedly connected to two support plates by a bracket. Each support plate is provided with a movable belt, there is a gap between the two support plates, and the two movable belts are placed in parallel.

[0008] In the above-mentioned insulator adjustment structure, the lateral drive structure includes a drive shaft rotatably mounted on a base plate, the drive shaft having the same number of drive wheels as the moving belt, a placement frame being provided below the support plate, and a driven wheel being rotatably mounted on the placement frame, the moving belt sequentially passing through the first driven wheel, the drive wheel, and the second driven wheel.

[0009] In the above-mentioned insulator adjustment structure, the driven wheel is provided with an adjustment tension groove on the placement frame, and an adjustment rod is slidably connected in the adjustment tension groove. The driven wheel is rotatably mounted on the adjustment rod, and the adjustment rod is fixedly connected to the adjustment tension groove or to the placement frame by a detachable fixing structure.

[0010] In the above-mentioned insulator adjustment structure, the placement frame includes two vertical plates placed opposite each other, and the two adjustment tension grooves corresponding to the driven wheel are respectively set on the two vertical plates, and the vertical plates are fixedly set below the support plate.

[0011] In the above-mentioned insulator adjustment structure, the cross-section of the adjusting rod is rectangular, and the upper and lower surfaces of the adjusting rod abut against and are slidably connected to the upper and lower inner walls of the adjusting tension groove.

[0012] In the above-mentioned insulator adjustment structure, a rotating motor is provided on the base plate, and a conveyor belt is meshed between the output shaft and the drive shaft of the rotating motor.

[0013] In the above-mentioned insulator adjustment structure, a linear driver is provided at the bottom of the adjustment cavity, and a rack is provided on the output shaft of the linear driver, which is meshed with the rotating shaft.

[0014] In the above-mentioned insulator adjustment structure, one end of the support plate is provided with a removal plate, the height of which is flush with or lower than the upper part of the moving strip.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] 1. Compared to manual placement and inspection, this method increases efficiency, reduces the error rate, and ensures a smooth assembly process. Manual placement can lead to distance errors that cause assembly failures, while the signal transmitted by the camera detection allows the alignment structure to place the insulator modules in the appropriate positions, reducing the probability of assembly failures.

[0017] 2. Compared to the traditional lateral movement structure that uses a linear drive, the traditional method produces slight vibrations during operation, which can easily cause the insulator module to vibrate and jump out of position, while the moving belt is more stable.

[0018] 3. The insulator module chassis is large. If there is only one moving belt, the two sides of the insulator module will extend too far beyond the moving belt, which will easily cause the center of gravity to be unstable and tip over during movement. However, by using two moving belts, the center of gravity of the insulator module is located between the two moving belts, so the tipping phenomenon will not occur, and the movement of the two moving belts is more stable. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0020] Figure 2 yes Figure 1 A schematic diagram showing the structure with some parts hidden.

[0021] Figure 3 yes Figure 2 A schematic diagram showing the hidden parts of the structure.

[0022] In the diagram: Frame 10, Adjustment chamber 11, Base plate 12, Rotating shaft 13, Bracket 14, Support plate 15, Moving belt 16, Drive shaft 17, Driving wheel 18, Placement frame 19, Driven wheel 20, Adjusting tension groove 21, Adjusting rod 22, Vertical plate 23, Rotating motor 24, Conveyor belt 25, Linear driver 26, Rack 27, Remover plate 28. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0024] This embodiment provides an insulator adjustment structure, combined with... Figure 1-3 As shown, the machine includes a frame 10, an adjustment cavity 11 is provided inside the frame 10, a base plate 12 is provided inside the adjustment cavity 11, the base plate 12 is rotatably mounted on the frame 10 via a rotating shaft 13, a placement frame is provided on the base plate 12, a transverse moving structure is provided on the placement frame, and the transverse moving structure is connected to a transverse driving structure 13 provided on the base plate 12.

[0025] In this embodiment, the insulator module is placed on the placement rack on the alignment chamber 11 by a robotic arm on the assembly line. The lateral moving structure abuts against the insulator module, and the lateral driving structure 13 causes the lateral moving structure to move the insulator module laterally on the placement rack. The rotation of the rotating shaft 13 causes the base plate 12 to rotate with the insulator module, thus enabling the insulator module to be moved and rotated to a suitable position. This facilitates camera inspection of the insulator module and subsequent assembly. By adjusting the position of the insulator module through the alignment structure, it is possible to place the insulator module in a suitable position for inspection and assembly. Compared to manual placement and inspection, this method increases efficiency, reduces the error rate, and ensures a smooth assembly process. Manual placement can lead to distance errors that cause assembly failures, while the signal transmitted by camera inspection allows the alignment structure to place the insulator module in a suitable position, reducing the probability of assembly failures.

[0026] The placement rack includes a bracket 14 fixedly mounted on a base plate 12, a support plate 15 mounted on the bracket 14, and a lateral moving structure including a moving belt 16 mounted on the support plate 15. The moving belt 16 is placed around the support plate 15 and is connected to a lateral driving structure 13.

[0027] In this embodiment, compared with the traditional lateral movement structure that uses a linear driver, the traditional method will produce slight vibrations during operation, which can easily cause the insulator module to vibrate and jump. The moving belt 16 is more stable.

[0028] The base plate 12 is fixedly connected to two support plates 15 by a bracket 14. Each support plate 15 is provided with a moving belt 16. There is a gap between the two support plates 15, and the two moving belts 16 are placed in parallel.

[0029] In this embodiment, the insulator module chassis is large. If there is only one moving belt 16, the two sides of the insulator module will extend too far beyond the moving belt 16, which will easily cause the center of gravity to be unstable and lead to tipping during movement. However, by using two moving belts 16, the center of gravity of the insulator module is located between the two moving belts 16, so the tipping phenomenon will not occur, and the movement of the two moving belts 16 is more stable.

[0030] The lateral drive structure 13 includes a drive shaft 17 rotatably mounted on the base plate 12. The drive shaft 17 is provided with the same number of drive wheels 18 as the moving belt 16. A placement frame 19 is provided below the support plate 15. A driven wheel 20 is rotatably mounted on the placement frame 19. The moving belt 16 passes through the first driven wheel 20, the drive wheel 18 and the second driven wheel 20 in sequence.

[0031] In this embodiment, the rotation of the drive shaft 17 causes the drive wheel 18 to rotate, thereby causing the moving belt 16 to perform transmission.

[0032] The driven wheel 20 is corresponding to an adjusting tension groove 21 provided on the placement frame 19. An adjusting rod 22 is slidably connected in the adjusting tension groove 21. The driven wheel 20 is rotatably mounted on the adjusting rod 22. The adjusting rod 22 is fixedly connected to the adjusting tension groove 21 or to the placement frame 19 through a detachable fixing structure.

[0033] In this embodiment, the adjusting rod 22 can be fixed to the placement frame 19 by means of bolts and nuts. By moving the position of the adjusting rod 22, the tension of the moving belt 16 can be changed. When the moving belt 16 is slack, it can be adjusted to be tensile to prevent slippage.

[0034] The placement frame 19 includes two vertical plates 23 placed opposite each other. The two adjusting tension grooves 21 corresponding to the driven wheel 20 are respectively set on the two vertical plates 23. The vertical plates 23 are fixedly set below the support plate 15.

[0035] The adjusting rod 22 has a rectangular cross-section, and its upper and lower surfaces abut against and slide against the upper and lower inner walls of the adjusting tension groove 21.

[0036] The base plate 12 is equipped with a rotating motor 24, and the output shaft of the rotating motor 24 is meshed with the drive shaft 17 and a conveyor belt 25 is connected.

[0037] In this embodiment, the drive shaft 17 is rotated by the operation of the rotating motor 24, thereby adjusting the position of the insulator module through the transmission of the moving belt 16.

[0038] The bottom of the adjustment cavity 11 is provided with a linear driver 26, and the output shaft of the linear driver 26 is provided with a rack 27, which is meshed with the rotating shaft 13.

[0039] In this embodiment, the operation of the linear actuator 26 causes the rack 27 to move, thereby causing the base plate 12 to rotate with the insulator module through meshing for position adjustment.

[0040] One end of the support plate 15 is provided with a removal plate 28, the height of which is flush with or lower than the upper part of the moving belt 16.

[0041] In this embodiment, after the insulator module is inspected and assembled, the insulator module is moved out of the frame 10 by the transmission of the moving belt 16. The removal plate 28 can reduce the height difference between the moving belt 16 and the placement surface.

[0042] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0043] Although this article frequently uses terms such as frame 10, adjustment cavity 11, base plate 12, rotating shaft 13, bracket 14, support plate 15, moving belt 16, drive shaft 17, driving wheel 18, placement frame 19, driven wheel 20, adjusting tension groove 21, adjusting rod 22, vertical plate 23, rotating motor 24, conveyor belt 25, linear driver 26, rack 27, and removal plate 28, these terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any kind of additional limitation would be contrary to the spirit of this utility model.

Claims

1. An insulator adjustment structure, comprising a frame (10), characterized in that, The frame (10) is provided with a conditioning cavity (11), and the conditioning cavity (11) is provided with a base plate (12). The base plate (12) is rotatably mounted on the frame (10) via a rotating shaft (13). The base plate (12) is provided with a placement rack, and the placement rack is provided with a transverse moving structure. The transverse moving structure is connected to a transverse driving structure (13) provided on the base plate (12).

2. The insulator adjustment structure according to claim 1, characterized in that, The placement rack includes a bracket (14) fixedly mounted on the base plate (12), a support plate (15) is provided on the bracket (14), and the lateral movement structure includes a moving belt (16) mounted on the support plate (15), the moving belt (16) is placed around the support plate (15), and the moving belt (16) is connected to the lateral drive structure (13).

3. An insulator adjustment structure according to claim 2, characterized in that, The base plate (12) is fixedly connected to two support plates (15) by a bracket (14). Each support plate (15) is provided with a moving belt (16). There is a gap between the two support plates (15), and the two moving belts (16) are placed in parallel.

4. An insulator adjustment structure according to claim 2, characterized in that, The transverse drive structure (13) includes a drive shaft (17) rotatably mounted on the base plate (12). The drive shaft (17) is provided with the same number of drive wheels (18) as the moving belt (16). A placement frame (19) is provided below the support plate (15). A driven wheel (20) is rotatably mounted on the placement frame (19). The moving belt (16) passes through the first driven wheel (20), the drive wheel (18), and the second driven wheel (20) in sequence.

5. An insulator adjustment structure according to claim 4, characterized in that, The driven wheel (20) has an adjustment tension groove (21) on the placement frame (19). An adjustment rod (22) is slidably connected in the adjustment tension groove (21). The driven wheel (20) is rotatably mounted on the adjustment rod (22). The adjustment rod (22) is fixedly connected to the adjustment tension groove (21) or to the placement frame (19) through a detachable fixing structure.

6. An insulator adjustment structure according to claim 5, characterized in that, The placement frame (19) includes two vertical plates (23) placed opposite each other. The two tension adjustment grooves (21) corresponding to the driven wheel (20) are respectively set on the two vertical plates (23). The vertical plates (23) are fixedly set below the support plate (15).

7. An insulator adjustment structure according to claim 5, characterized in that, The cross-section of the adjusting rod (22) is rectangular, and the upper and lower surfaces of the adjusting rod (22) abut against and slide against the upper and lower inner walls of the adjusting tension groove (21).

8. An insulator adjustment structure according to claim 4, characterized in that, The base plate (12) is provided with a rotating motor (24), and the output shaft of the rotating motor (24) is meshed with the drive shaft (17) by a conveyor belt (25).

9. An insulator adjustment structure according to claim 1, characterized in that, The bottom of the adjustment cavity (11) is provided with a linear driver (26), and the output shaft of the linear driver (26) is provided with a rack (27), which is meshed with the rotating shaft (13).

10. An insulator adjustment structure according to claim 2, characterized in that, One end of the support plate (15) is provided with a removal plate (28), the height of which is flush with or lower than the upper part of the moving belt (16).

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