Photographing device for foreign matters on bottom of plastic bottle
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG WANJIA PHARM EQUIP CO LTD
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]普遍的塑瓶底部异物拍照装置无法调节光源交平面位置,当面对不同规格(如底部厚度、弧度、材质)的塑瓶时,固定的光源交平面易导致部分瓶体底部光线过强形成反光、或过弱使异物隐匿于阴影中,难以清晰呈现微小杂质
[0005] The purpose of this invention is to provide a device for photographing foreign objects at the bottom of plastic bottles, so as to solve the problems mentioned in the background art.
Smart Images

Figure CN224608964U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of foreign object photography devices for the bottom of plastic bottles, and specifically to foreign object photography devices for the bottom of plastic bottles. Background Technology
[0002] The plastic bottle bottom foreign object photographing device is an automated device used to detect whether there are foreign objects at the bottom of plastic bottles. When it is working, the plastic bottle is transported to the detection station by a conveyor mechanism to ensure that the bottom is facing the image acquisition area; then, a high-definition camera takes a picture of the bottom of the bottle, thereby photographing the foreign objects inside the plastic bottle, improving product safety and detection efficiency.
[0003] During the design process of this utility model, the following problems were discovered in the existing technology:
[0004] Common plastic bottle bottom foreign object photography devices cannot adjust the position of the light source plane. When facing plastic bottles of different specifications (such as bottom thickness, curvature, and material), the fixed light source plane can easily cause some bottle bottoms to be too bright, resulting in reflection, or too dim, causing foreign objects to be hidden in shadows, making it difficult to clearly show tiny impurities. Utility Model Content
[0005] The purpose of this invention is to provide a device for photographing foreign objects at the bottom of plastic bottles, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a foreign object photographing device for the bottom of a plastic bottle, comprising a first mounting plate, a second mounting plate and a plastic bottle body, wherein a reinforcing rib is fixedly connected to the top center of the first mounting plate, a first fixing plate is fixedly connected to one side of the first mounting plate and the reinforcing rib, and a first adjusting component is provided on one side of the first fixing plate.
[0007] A second fixing plate is fixedly connected to the top of the second mounting plate, and a second adjustment component is provided on one side of the second fixing plate.
[0008] The first adjustment assembly includes a first connecting plate fixedly connected to the upper and lower parts of one side of a first fixed plate. A first outer shell is fixedly connected between the first connecting plates. A first threaded rod is provided on the inner side of the first outer shell. The bottom of the first threaded rod is connected to the output shaft of a first servo motor. A first threaded collar is threadedly connected to the outer side of the first threaded collar. A first connecting block is fixedly connected to the outer side of the first threaded collar. A support plate is fixedly connected to one side of the first connecting block. Sliding grooves are provided at both ends of one side of the support plate. A mounting base is slidably connected to the inner side of the sliding groove by bolts and nuts. A linear light source is installed on the top of the mounting base.
[0009] The second adjustment assembly includes a second connecting plate fixedly connected to the upper and lower parts of one side of the second fixed plate. A second housing is fixedly connected between the second connecting plates. A second threaded rod is provided on the inner side of the second housing. The bottom of the second threaded rod is connected to the output shaft of the second servo motor. A second threaded collar is threadedly connected to the outer side of the second threaded rod. A second connecting block is fixedly connected to the outer side of the second threaded collar. A mounting bracket is fixedly connected to one side of the second connecting block. A line scan camera is mounted on one side of the mounting bracket.
[0010] The beneficial effects of this utility model are as follows: the mounting base can slide inside the sliding groove, which can drive the linear light source to change its position and angle, thereby adjusting the incident angle of the light source. Furthermore, the first adjustment component can adjust the position of the light source on the intersecting plane, which can accurately adapt to plastic bottles of different specifications (such as height, bottom curvature, and thickness), avoid the light being blocked by the bottle body to form shadows, and also reduce reflection interference, ensuring that foreign objects are in the best light illumination area. At the same time, the object distance can be adjusted, thereby enabling an effective focusing process and making the image clearer.
[0011] To ensure effective installation:
[0012] Further configuration: The top four sides of both the first mounting plate and the second mounting plate are provided with first mounting grooves.
[0013] By adopting the above technical solution, the fixing bolts can be passed through the first mounting groove, and the first mounting plate and the second mounting plate can be installed in the corresponding area, which facilitates the subsequent photography process.
[0014] To enable adjustment of the incident angle of a line light source:
[0015] A further configuration is provided: a second mounting groove is provided on both the inner wall of the sliding groove and one side of the mounting base.
[0016] By adopting the above technical solution, the mounting base can slide inside the sliding groove, thereby causing the line light source to change its position and angle, thus allowing the incident angle of the light source to be adjusted.
[0017] To achieve adjustment of the position of the light source intersecting the plane:
[0018] The configuration is further defined as follows: the first servo motor and the first threaded rod form a rotating structure, and a first slot with the same external dimensions as the first connecting block is provided on the outer side of the first housing. The first threaded rod and the first threaded collar form a linkage structure through the cooperation of the first connecting block and the first slot.
[0019] By adopting the above technical solution, the first servo motor can drive the first threaded rod to rotate, thereby causing the threaded collar to move vertically under the limiting action of the first connecting block and the first slot, which in turn drives the line light source to adjust its height. This adjusts the position of the light source on the plane, preventing the light from being blocked by the bottle and forming a shadow, while also reducing reflection interference and ensuring that the foreign object is in the best light irradiation area.
[0020] To achieve object distance adjustment:
[0021] Further configuration: the second servo motor and the second threaded rod form a rotating structure, and a second slot with the same external dimensions as the second connecting block is provided on the outer side of the second housing. The second threaded rod and the second threaded collar form a linkage structure through the cooperation of the second connecting block and the second slot.
[0022] By adopting the above technical solution, the second servo motor can drive the second threaded rod to rotate, thereby causing the threaded collar to move vertically under the limiting action of the second connecting block and the second slot. This allows for adjustment of the distance between the line scan camera and the plastic bottle body, enabling effective focusing and resulting in a clearer image.
[0023] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the main view of this utility model;
[0025] Figure 2 This is an exploded view of the first adjusting component of this utility model;
[0026] Figure 3 This is an exploded schematic diagram of the second adjusting component of this utility model.
[0027] In the diagram: 1. First mounting plate; 2. Second mounting plate; 3. Plastic bottle body; 4. Reinforcing rib; 5. First fixing plate; 6. First adjusting component; 601. First connecting plate; 602. First outer shell; 603. First threaded rod; 604. First servo motor; 605. First threaded collar; 606. First connecting block; 607. Support plate; 608. Sliding groove; 609. Mounting base; 6010. Line light source; 7. Second fixing plate; 8. Second adjusting component; 801. Second connecting plate; 802. Second outer shell; 803. Second threaded rod; 804. Second servo motor; 805. Second threaded collar; 806. Second connecting block; 807. Mounting bracket; 808. Line scan camera. Detailed Implementation
[0028] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.
[0029] Please see Figures 1 to 3 The foreign object imaging device at the bottom of the plastic bottle includes a first mounting plate 1, a second mounting plate 2 and a plastic bottle body 3. A reinforcing rib 4 is fixedly connected to the top center of the first mounting plate 1. A first fixing plate 5 is fixedly connected to one side of the first mounting plate 1 and the reinforcing rib 4. A first adjustment component 6 is provided on one side of the first fixing plate 5.
[0030] The top of the second mounting plate 2 is fixedly connected to the second fixing plate 7, and a second adjustment component 8 is provided on one side of the second fixing plate 7.
[0031] The first adjustment component 6 includes a first connecting plate 601 fixedly connected to the upper and lower parts of one side of the first fixed plate 5. A first housing 602 is fixedly connected between the first connecting plates 601. A first threaded rod 603 is provided on the inner side of the first housing 602. The bottom of the first threaded rod 603 is connected to the output shaft of the first servo motor 604. A first threaded collar 605 is threadedly connected to the outer side of the first threaded collar 603. A first connecting block 606 is fixedly connected to the outer side of the first threaded collar 605. A support plate 607 is fixedly connected to one side of the first connecting block 606. Sliding grooves 608 are provided at both ends of one side of the support plate 607. A mounting base 609 is slidably connected to the inner side of the sliding groove 608 by bolts and nuts. A linear light source 6010 is installed on the top of the mounting base 609.
[0032] The second adjustment assembly 8 includes a second connecting plate 801 fixedly connected to the upper and lower parts of one side of the second fixed plate 7. A second housing 802 is fixedly connected between the second connecting plates 801. A second threaded rod 803 is provided on the inner side of the second housing 802. The bottom of the second threaded rod 803 is connected to the output shaft of the second servo motor 804. A second threaded collar 805 is threadedly connected to the outer side of the second threaded rod 803. A second connecting block 806 is fixedly connected to the outer side of the second threaded collar 805. A mounting bracket 807 is fixedly connected to one side of the second connecting block 806. A line scan camera 808 is mounted on one side of the mounting bracket 807.
[0033] In this embodiment, as Figure 1 As shown, the top four sides of both the first mounting plate 1 and the second mounting plate 2 are provided with first mounting grooves.
[0034] In this embodiment, as Figure 1 and Figure 2 As shown, a second mounting groove is provided on the inner side wall of the sliding groove 608 and on one side of the mounting base 609.
[0035] In this embodiment, as Figure 1 and Figure 2 As shown, the first servo motor 604 and the first threaded rod 603 form a rotating structure, and a first slot with the same external size structure as the first connecting block 606 is provided on the outer side of the first housing 602. The first threaded rod 603 and the first threaded collar 605 form a linkage structure through the cooperation of the first connecting block 606 and the first slot.
[0036] In this embodiment, as Figure 1 and Figure 3 As shown, the second servo motor 804 and the second threaded rod 803 form a rotating structure, and a second slot with the same external size structure as the second connecting block 806 is provided on the outer side of the second housing 802. The second threaded rod 803 and the second threaded collar 805 form a linkage structure through the cooperation of the second connecting block 806 and the second slot.
[0037] The computer software involved in the hardware carriers such as the geared motor in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.
[0038] Therefore, the "gear motor" and the like mentioned in this application are physical functional modules that combine computer software programs or protocols in the prior art with the hardware carrier of this application. The computer software programs involved in these physical functional modules are all technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction between the various physical functional modules, that is, the improvement of the overall structure of the automatic dipping machine of this application, so as to solve the corresponding technical problems to be solved by this application.
[0039] The foreign object detection device at the bottom of the plastic bottle works as follows:
[0040] First, pass the fixing bolts through the first mounting slots of the first mounting plate 1 and the second mounting plate 2 respectively, thereby installing the first mounting plate 1 and the second mounting plate 2 in the corresponding areas. Next, slide the mounting base 609 inside the sliding groove 608 to adjust the incident angle of the linear light source 6010. When the adjustment is in a suitable position, pass the bolt through the second mounting groove, and then thread the nut onto the outside of the bolt to complete the installation process of the mounting base 609. When it is necessary to adjust the position of the light source intersecting the plane, the first servo motor 604 (model: 90ST-X02430-EX) can be turned on. The output shaft of the first servo motor 604 will drive the first threaded rod 603 to rotate, thereby causing the first threaded collar 605 to move vertically under the limiting action of the first connecting block 606 and the first groove, so that the first connecting block 606 slides inside the first groove, thereby driving the linear light source 6010 through the support plate 607. 10. Adjust the height to facilitate the adjustment of the light source's position relative to the plane according to the specifications of the plastic bottle body 3, avoiding shadows or reflections. When the object distance needs adjustment, the second servo motor 804 (model: 90ST-X02430-EX) can be turned on. The output shaft of the second servo motor 804 will drive the second threaded rod 803 to rotate, thereby causing the second threaded collar 805 to move vertically under the limiting action of the second connecting block 806 and the second slot. This allows the second connecting block 806 to slide inside the second slot, thereby driving the line scan camera 808 to adjust its height through the mounting bracket 807, thus adjusting the distance between the line scan camera 808 and the plastic bottle body 3, ensuring effective focusing and making the image clearer. When the plastic bottle body 3 is transported above the line scan camera 808, the line scan camera 808 can be activated to take pictures of foreign objects at the bottom of the plastic bottle body 3.
[0041] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0042] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0043] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.
Claims
1. A foreign object photographing device for the bottom of a plastic bottle, comprising a first mounting plate (1), a second mounting plate (2), and a plastic bottle body (3), characterized in that: A reinforcing rib (4) is fixedly connected to the top center of the first mounting plate (1), and a first fixing plate (5) is fixedly connected to one side of the first mounting plate (1) and the reinforcing rib (4). A first adjusting component (6) is provided on one side of the first fixing plate (5). The top of the second mounting plate (2) is fixedly connected to a second fixing plate (7), and a second adjusting component (8) is provided on one side of the second fixing plate (7); The first adjustment component (6) includes a first connecting plate (601) fixedly connected to the upper and lower parts of one side of the first fixed plate (5). A first housing (602) is fixedly connected between the first connecting plates (601). A first threaded rod (603) is provided on the inner side of the first housing (602). The bottom of the first threaded rod (603) is connected to the output shaft of the first servo motor (604). A first threaded collar (605) is threadedly connected to the outer side of the first threaded collar (605). A first connecting block (606) is fixedly connected to the outer side of the first threaded collar (605). A support plate (607) is fixedly connected to one side of the first connecting block (606). A sliding groove (608) is provided at both ends of one side of the support plate (607). A mounting base (609) is slidably connected to the inner side of the sliding groove (608) by bolts and nuts. A line light source (6010) is installed on the top of the mounting base (609). The second adjustment component (8) includes a second connecting plate (801) fixedly connected to the upper and lower parts of one side of the second fixed plate (7). A second housing (802) is fixedly connected between the second connecting plates (801). A second threaded rod (803) is provided on the inner side of the second housing (802). The bottom of the second threaded rod (803) is connected to the output shaft of the second servo motor (804). A second threaded collar (805) is threadedly connected to the outer side of the second threaded collar (805). A second connecting block (806) is fixedly connected to the outer side of the second threaded collar (805). A mounting bracket (807) is fixedly connected to one side of the second connecting block (806). A line scan camera (808) is mounted on one side of the mounting bracket (807).
2. The foreign object photographing device at the bottom of a plastic bottle as described in claim 1, characterized in that: The first mounting plate (1) and the second mounting plate (2) are provided with first mounting grooves around their top four sides.
3. The foreign object photographing device at the bottom of a plastic bottle as described in claim 1, characterized in that: The inner wall of the sliding groove (608) and one side of the mounting base (609) are both provided with a second mounting groove.
4. The foreign object photographing device at the bottom of a plastic bottle as described in claim 1, characterized in that: The first servo motor (604) and the first threaded rod (603) form a rotating structure, and the outer side of the first housing (602) is provided with a first slot that matches the external size structure of the first connecting block (606). The first threaded rod (603) and the first threaded collar (605) form a linkage structure through the cooperation of the first connecting block (606) and the first slot.
5. The foreign object photographing device at the bottom of a plastic bottle as described in claim 1, characterized in that: The second servo motor (804) and the second threaded rod (803) form a rotating structure, and a second slot with the same external size structure as the second connecting block (806) is provided on the outer side of the second housing (802). The second threaded rod (803) and the second threaded collar (805) form a linkage structure through the cooperation of the second connecting block (806) and the second slot.