Intelligent temperature control system of a kneader

Abstract

The utility model relates to the technical fields of intelligent temperature control system of kneading machine, disclose an intelligent temperature control system of kneading machine, including the bottom plate, the top of bottom plate is provided with organism, the inside of organism is provided with two groups of rotors, the top of bottom plate and located organism's left side is provided with support frame, through setting cooling assembly, temperature sensor monitoring organism temperature, slight temperature rise, staff opens first valve pipe, and first water pump injects the normal temperature water of water storage tank into the water tank cooling, and temperature rises suddenly, and switch second valve pipe, and introduce the low temperature water of cold water tank and high -efficient cooling, avoid energy waste or cooling deficiency, simultaneously, second water pump draws out the water tank backwater through the back pipe, and shunts through the connecting pipe, and the backwater of lower temperature returns the cold water tank through third valve pipe, and the backwater of higher temperature flows into the water storage tank cooling reuse, and the traditional open type cooling is remarkable water saving, realizes the accurate efficient control to organism temperature, and gives consideration to resource rational utilization.

Description

Technical Field

[0001] This utility model relates to the technical field of intelligent temperature control systems for kneading machines, and particularly to an intelligent temperature control system for a kneading machine. Background Technology

[0002] The intelligent temperature control system of the kneader is a core auxiliary system that ensures the quality of material mixing and improves production efficiency. Through precise monitoring, intelligent adjustment and stable temperature control, it achieves full-process control of temperature during the kneading process.

[0003] Existing intelligent temperature control systems for kneaders may fail to accurately and efficiently control the machine temperature, and also fail to take into account the rational use of resources. In actual use, the inability to accurately control the machine temperature will lead to an unstable temperature environment for the materials during the mixing process, while the failure to take into account the rational use of resources will result in the waste of energy and water resources. Therefore, we propose an intelligent temperature control system for kneaders. Utility Model Content

[0004] The purpose of this utility model is to provide an intelligent temperature control system for a kneader, in order to solve the problems mentioned in the background art, such as the inability to accurately and efficiently control the temperature of the machine body, and the failure to take into account the rational use of resources. In actual use, if the temperature of the machine body cannot be accurately controlled, the materials will be in an unstable temperature environment during the mixing process, and the failure to take into account the rational use of resources will lead to the waste of energy and water resources.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent temperature control system for a kneading machine, comprising a base plate, an organic body disposed on the top of the base plate, two sets of rotors disposed inside the organic body, a support frame disposed on the top of the base plate and on the left side of the organic body, a hydraulic rod fixedly connected to the top of the support frame, a pressure block fixedly connected to the lower end of the hydraulic rod, a cooling component disposed on the top of the base plate, the cooling component comprising a first water pump, an output pipe, a second water pump, a return pipe and a temperature sensor, the first water pump being connected to a first valve pipe and a water tank via an input pipe, the input pipe being connected to a cold water tank via a second valve pipe, and the second water pump being connected to a third valve pipe and a fourth valve pipe via a connecting pipe.

[0006] As a preferred embodiment, a water tank is provided on the top of the machine body, the first water pump is fixedly connected to the top of the base plate and located on the right side of the machine body, one end of the output pipe is fixedly connected to the output end of the first water pump, and the other end of the output pipe is fixedly connected to the inner wall of the water tank.

[0007] As a preferred embodiment, one end of the input pipe is fixedly connected to the input end of the first water pump, one end of the first valve pipe is fixedly connected to the other end of the input pipe, one end of the second valve pipe is also fixedly connected to the other end of the input pipe, the other end of the first valve pipe is fixedly connected to the inside of the water storage tank, and the other end of the second valve pipe is fixedly connected to the inside of the cold water tank.

[0008] As a preferred embodiment, the water storage tank is fixedly connected to the top rear side of the base plate, the cold water tank is also fixedly connected to the top of the base plate and located to the left of the water storage tank, the second water pump is fixedly connected to the top of the base plate and located to the rear side of the machine body, one end of the return pipe is fixedly connected to the inner wall of the water tank, the other end of the return pipe is fixedly connected to the input end of the second water pump, and one end of the connecting pipe is fixedly connected to the output end of the second water pump.

[0009] As a preferred embodiment, one end of the third valve tube is fixedly connected to the other end of the connecting tube, one end of the fourth valve tube is also fixedly connected to the other end of the connecting tube, the other end of the third valve tube is fixedly connected to the top of the cold water tank, the other end of the fourth valve tube is fixedly connected to the top of the water storage tank, and the temperature sensor is fixedly connected to the inner wall of the machine body.

[0010] As a preferred embodiment, the exterior of the machine body is provided with a scraping assembly, which includes a drain pipe and a connecting block. The drain pipe is fixedly connected to the front outer wall of the machine body, and a scraper is fixedly connected to the bottom of the connecting block.

[0011] As a preferred embodiment, a handle is fixedly connected to the top of the connecting block, a placement block is fixedly connected to the right outer wall of the machine body, a placement groove is provided on the top of the placement block, the connecting block is engaged with the placement groove, and the outer wall of the scraper is slidably connected to the inner wall of the placement block.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. Through the cooling components, the temperature sensor can monitor the machine temperature in real time. When a slight temperature rise is detected, the operator opens the first valve pipe and injects room temperature water from the storage tank into the water tank through the first water pump to achieve basic cooling. When the temperature rises sharply, the second valve pipe is immediately switched to introduce low temperature water from the cold water tank for powerful cooling, avoiding energy waste or insufficient cooling caused by a single cold source. At the same time, the second water pump extracts the return water from the water tank through the return pipe and diverts it through the connecting pipe. The lower temperature return water returns to the cold water tank for recycling through the third valve pipe, while the higher temperature return water flows into the storage tank through the fourth valve pipe for natural cooling and reuse. This significantly saves water compared to traditional open cooling. Overall, it achieves precise and efficient control of the machine temperature while taking into account the rational use of resources.

[0014] 2. With the addition of a scraping component, when scale or impurities accumulate in the water tank due to long-term use, the operator can hold the handle and drive the scraper at the bottom of the connecting block to slide along the inner wall of the water tank to scrape away the dirt. This prevents the dirt from affecting the heat exchange efficiency between the cooling water and the machine body, ensuring the stable cooling effect of the cooling components. The scraped dirt can be directly discharged through the drain pipe, and cleaning can be completed without disassembling the machine body, greatly simplifying the maintenance process. When not in use, the connecting block can be inserted into the placement slot of the placement block, and the scraper can be stored in the inner wall of the placement block, which not only prevents the parts from being lost or contaminated, but also reduces the space occupied around the equipment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the overall partial structure of this utility model;

[0018] Figure 4 This is one of the structural schematic diagrams of the cooling component of this utility model;

[0019] Figure 5 This is the second schematic diagram of the cooling component structure of this utility model;

[0020] Figure 6 This is a schematic diagram of the scraping component of this utility model.

[0021] In the diagram: 1. Base plate; 2. Machine body; 3. Rotor; 4. Support frame; 5. Hydraulic rod; 6. Pressure block; 7. Cooling assembly; 701. First water pump; 702. Output pipe; 703. Input pipe; 704. First valve pipe; 705. Water tank; 706. Second valve pipe; 707. Cold water tank; 708. Second water pump; 709. Return pipe; 710. Connecting pipe; 711. Third valve pipe; 712. Fourth valve pipe; 713. Temperature sensor; 714. Water tank; 8. Scraping assembly; 801. Drain pipe; 802. Connecting block; 803. Scraper; 804. Handle; 805. Placement block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see the appendix Figure 1 Appendix Figure 2 Appendix Figure 4 and appendix Figure 5 An intelligent temperature control system for a kneading machine includes a base plate 1, a body 2 on top of the base plate 1, two sets of rotors 3 inside the body 2, a support frame 4 on top of the base plate 1 and on the left side of the body 2, a hydraulic rod 5 fixedly connected to the top of the support frame 4, a pressure block 6 fixedly connected to the lower end of the hydraulic rod 5, a cooling component 7 on top of the base plate 1, the cooling component 7 including a first water pump 701, an output pipe 702, a second water pump 708, a return pipe 709, and a temperature sensor 713, the first water pump 701 being connected to a first valve pipe 704 and a water tank 705 via an input pipe 703, the input pipe 703 being connected to a cold water tank 707 via a second valve pipe 706, and the second water pump 708 being connected to a third valve pipe 711 and a fourth valve pipe 712 via a connecting pipe 710.

[0024] The rotor 3 is installed inside the machine body 2. It mixes materials by rotating, stirring and extruding. During operation, friction generates a lot of heat, which is one of the main sources of temperature rise in the machine body 2. A discharge pipe is provided on the rear outer wall of the machine body 2. The hydraulic rod 5 extends and retracts to drive the pressing block 6 to press down, compacting the materials inside the machine body 2 and enhancing the kneading effect. When the pressing block 6 moves downward, it will not come into contact with the rotor 3 or the temperature sensor 713.

[0025] A water tank 714 is provided on the top of the body 2. A first water pump 701 is fixedly connected to the top of the base plate 1 and located on the right side of the body 2. One end of the output pipe 702 is fixedly connected to the output end of the first water pump 701, and the other end of the output pipe 702 is fixedly connected to the inner wall of the water tank 714. One end of the input pipe 703 is fixedly connected to the input end of the first water pump 701. One end of the first valve pipe 704 is fixedly connected to the other end of the input pipe 703. One end of the second valve pipe 706 is also fixedly connected to the other end of the input pipe 703. The other end of the first valve pipe 704 is fixedly connected to the storage tank. Inside the water tank 705, the other end of the second valve pipe 706 is fixedly connected to the inside of the cold water tank 707. The water storage tank 705 is fixedly connected to the top rear side of the base plate 1. The cold water tank 707 is also fixedly connected to the top of the base plate 1 and is located to the left of the water storage tank 705. The second water pump 708 is fixedly connected to the top of the base plate 1 and is located to the rear side of the body 2. One end of the return pipe 709 is fixedly connected to the inner wall of the water tank 714, and the other end of the return pipe 709 is fixedly connected to the input end of the second water pump 708. One end of the connecting pipe 710 is fixedly connected to the output end of the second water pump 708.

[0026] The water tank 705 stores room temperature water as the basic cooling water source. When the temperature of the unit 2 is not high, room temperature water can meet the cooling needs, resulting in lower energy consumption. The cold water tank 707 stores low temperature water as a powerful cooling water source. When the temperature of the unit 2 is too high and room temperature water is insufficient, low temperature water is provided to quickly reduce the temperature of the unit 2.

[0027] One end of the third valve pipe 711 is fixedly connected to the other end of the connecting pipe 710, one end of the fourth valve pipe 712 is also fixedly connected to the other end of the connecting pipe 710, the other end of the third valve pipe 711 is fixedly connected to the top of the cold water tank 707, the other end of the fourth valve pipe 712 is fixedly connected to the top of the water storage tank 705, and the temperature sensor 713 is fixedly connected to the inner wall of the body 2.

[0028] Water tank 714 is a cooling channel opened inside the machine body 2. After the cooling water is injected, it exchanges heat with the machine body, internal materials and rotor 3 through the inner wall of water tank 714, absorbing heat and reducing the temperature of machine body 2. Temperature sensor 713 is installed on the inner wall of machine body 2 to monitor the temperature of the inside of machine body 2, materials and cavity wall in real time.

[0029] Specifically, through the cooling component 7, the temperature sensor 713 can monitor the temperature of the machine body 2 in real time. When a slight temperature rise is detected, the operator opens the first valve pipe 704, and the first water pump 701 injects room temperature water from the water storage tank 705 into the water tank 714 to achieve basic cooling. When the temperature rises sharply, the second valve pipe 706 is immediately switched to introduce low temperature water from the cold water tank 707 for powerful cooling, avoiding energy waste or insufficient cooling caused by a single cold source. At the same time, the second water pump 708 extracts the return water from the water tank 714 through the return pipe 709, and diverts it through the connecting pipe 710. The lower temperature return water returns to the cold water tank 707 for recycling through the third valve pipe 711, and the higher temperature return water flows into the water storage tank 705 for natural cooling and reuse through the fourth valve pipe 712. This significantly saves water compared to traditional open cooling, and achieves precise and efficient control of the temperature of the machine body 2 while taking into account the rational use of resources.

[0030] Please see the appendix Figure 1 Appendix Figure 2 and appendix Figure 6 The exterior of the body 2 is provided with a scraping assembly 8, which includes a drain pipe 801 and a connecting block 802. The drain pipe 801 is fixedly connected to the front outer wall of the body 2. A scraper 803 is fixedly connected to the bottom of the connecting block 802, and a handle 804 is fixedly connected to the top of the connecting block 802. A placement block 805 is fixedly connected to the right outer wall of the body 2. A placement groove is provided on the top of the placement block 805. The connecting block 802 is engaged with the placement groove. The outer wall of the scraper 803 is slidably connected to the inner wall of the placement block 805.

[0031] The outer wall of the scraper 803 can be slidably connected to the inner wall of the water tank 714. The drain pipe 801 can discharge the cleaned dirt and wastewater. When the dirt in the water tank 714 is cleaned by the scraper 803, the dirt will mix with the residual water in the water tank 714. The drain pipe 801 can discharge this dirty wastewater directly from the front of the machine body 2 to avoid the dirt from accumulating again in the water tank 714 and ensure that the water tank 714 is clean after cleaning.

[0032] Specifically, through the scraping component 8, when scale or impurities accumulate in the water tank 714 due to long-term use, the operator can hold the handle 804 to drive the scraper 803 at the bottom of the connecting block 802 to slide and scrape off the dirt along the inner wall of the water tank 714. This prevents the dirt from affecting the heat exchange efficiency between the cooling water and the machine body 2, ensuring the stable cooling effect of the cooling component 7. The scraped dirt can be directly discharged through the drain pipe 801, and cleaning can be completed without disassembling the machine body 2, simplifying the maintenance process. When not in use, the connecting block 802 can be inserted into the placement slot of the placement block 805, and the scraper 803 can be stored in the inner wall of the placement block 805 to prevent parts from being lost or contaminated and to reduce the space occupied around the equipment.

[0033] The working principle of this utility model is as follows: This utility model is an intelligent temperature control system for a kneading machine. First, the operator starts the kneading machine. The rotor 3 rotates and stirs the material, and the hydraulic rod 5 drives the pressing block 6 to compact the material for kneading. At the same time, the temperature sensor 713 monitors the internal temperature of the machine body 2 in real time. When a slight temperature rise is detected, the operator opens the first valve pipe 704, and the first water pump 701 injects room temperature water from the water storage tank 705 into the water tank 714 through the input pipe 703 and the output pipe 702. The room temperature water exchanges heat with the machine body 2, the material, and the rotor 3 through the inner wall of the water tank 714 to achieve basic cooling. If the temperature rises sharply, the operator immediately switches to the second valve pipe 706 to introduce cold water into the cold water tank 707. Low-temperature water is used for powerful cooling. During the cooling process, the staff simultaneously starts the second water pump 708, which draws the return water from the water tank 714 through the return pipe 709. After being diverted through the connecting pipe 710, the third valve pipe 711 is opened to send the lower-temperature return water back to the cold water tank 707, and the fourth valve pipe 712 is opened to send the higher-temperature return water into the storage tank 705 for cooling and reuse. Next, when scale accumulates in the water tank 714, the staff takes out the handle 804 from the placement block 805 and drives the scraper 803 to scrape off the dirt along the inner wall of the water tank 714 through the connecting block 802. The dirt is discharged through the drain pipe 801. After cleaning, the connecting block 802 is inserted into the placement slot of the placement block 805 to store the scraper 803.

[0034] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent temperature control system for a kneading machine, comprising a base plate (1), an organic body (2) disposed on the top of the base plate (1), two sets of rotors (3) disposed inside the organic body (2), a support frame (4) disposed on the top of the base plate (1) and on the left side of the organic body (2), a hydraulic rod (5) fixedly connected to the top of the support frame (4), and a pressure block (6) fixedly connected to the lower end of the hydraulic rod (5), characterized in that: The top of the base plate (1) is provided with a cooling component (7), which includes a first water pump (701), an output pipe (702), a second water pump (708), a return pipe (709), and a temperature sensor (713). The first water pump (701) is connected to a first valve pipe (704) and a water storage tank (705) through an input pipe (703). The input pipe (703) is connected to a cold water tank (707) through a second valve pipe (706). The second water pump (708) is connected to a third valve pipe (711) and a fourth valve pipe (712) through a connecting pipe (710).

2. The intelligent temperature control system for a kneading machine according to claim 1, characterized in that: The top of the body (2) is provided with a water tank (714). The first water pump (701) is fixedly connected to the top of the base plate (1) and located on the right side of the body (2). One end of the output pipe (702) is fixedly connected to the output end of the first water pump (701), and the other end of the output pipe (702) is fixedly connected to the inner wall of the water tank (714).

3. The intelligent temperature control system for a kneading machine according to claim 2, characterized in that: One end of the input pipe (703) is fixedly connected to the input end of the first water pump (701), one end of the first valve pipe (704) is fixedly connected to the other end of the input pipe (703), one end of the second valve pipe (706) is also fixedly connected to the other end of the input pipe (703), the other end of the first valve pipe (704) is fixedly connected to the inside of the water storage tank (705), and the other end of the second valve pipe (706) is fixedly connected to the inside of the cold water tank (707).

4. The intelligent temperature control system for a kneading machine according to claim 3, characterized in that: The water storage tank (705) is fixedly connected to the top rear side of the base plate (1), the cold water tank (707) is also fixedly connected to the top of the base plate (1) and located to the left of the water storage tank (705), the second water pump (708) is fixedly connected to the top of the base plate (1) and located to the rear side of the body (2), one end of the return pipe (709) is fixedly connected to the inner wall of the water tank (714), the other end of the return pipe (709) is fixedly connected to the input end of the second water pump (708), and one end of the connecting pipe (710) is fixedly connected to the output end of the second water pump (708).

5. The intelligent temperature control system for a kneading machine according to claim 4, characterized in that: One end of the third valve pipe (711) is fixedly connected to the other end of the connecting pipe (710), one end of the fourth valve pipe (712) is also fixedly connected to the other end of the connecting pipe (710), the other end of the third valve pipe (711) is fixedly connected to the top of the cold water tank (707), the other end of the fourth valve pipe (712) is fixedly connected to the top of the water storage tank (705), and the temperature sensor (713) is fixedly connected to the inner wall of the body (2).

6. The intelligent temperature control system for a kneading machine according to any one of claims 1-5, characterized in that: The exterior of the body (2) is provided with a scraping assembly (8), which includes a drain pipe (801) and a connecting block (802). The drain pipe (801) is fixedly connected to the front outer wall of the body (2), and a scraper (803) is fixedly connected to the bottom of the connecting block (802).

7. The intelligent temperature control system for a kneading machine according to claim 6, characterized in that: The top of the connecting block (802) is fixedly connected to a handle (804), and a placement block (805) is fixedly connected to the outer right side of the body (2). The top of the placement block (805) is provided with a placement groove, and the connecting block (802) is engaged with the placement groove. The outer wall of the scraper (803) is slidably connected to the inner wall of the placement block (805).

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