Layered wire insulation tape isolation device

Abstract

The utility model relates to a kind of layered winding insulation adhesive tape isolation devices, belong to isolation device technical field, including base, fixedly connected to the vertical plate of base top and set up in the winding device of vertical plate outside, the top of the base is provided with the cleaning mechanism for the cleaning of the impurity outside wire;The cleaning mechanism includes fixedly connected to the support column and collection box of base top.The layered winding insulation adhesive tape isolation device, through double-shaft motor drive gear and gear disc rotation, winding roll can evenly wind insulation adhesive tape on wire, simultaneously, the operation of centrifugal fan is realized through synchronous structure, so that the suction hole inside installation pipe generates suction, can be adsorbed from multiple directions to the impurity on the surface of wire, ensure that the impurity on the surface of wire is cleaned comprehensively, improve the adhesion effect between insulation adhesive tape and wire, enhance the insulation performance of wire, reach the advantage that isolation effect is good.

Description

Technical Field

[0001] This utility model relates to the field of isolation device technology, specifically to a layered wound insulating tape isolation device. Background Technology

[0002] During the production process, cables need to be protected by wrapping an insulating tape around their surface to improve insulation and safety. This process requires the use of a wrapping device. The insulating tape is installed on the device, and the cable is placed on it. The wrapping device's winding mechanism rotates the insulating tape, wrapping it around the cable's surface.

[0003] In the process of layering conductors such as wires and cables and using insulating tape to achieve electrical isolation, a layered winding insulating tape isolation device is needed. Chinese utility model patent with announcement number CN222794891U discloses an automatic insulating tape winding device, including a base plate, a support plate fixedly mounted on the top surface of the base plate, a rotating component rotatably mounted inside the support plate, a first gear fixedly mounted at one end of the rotating component, a rotating shaft rotatably passing through the support plate, a rotating disk fixedly mounted at one end of the rotating shaft, a handle fixedly mounted at one end of the rotating disk, and a second gear fixedly mounted at the other end of the rotating shaft. The first gear and the second gear mesh with each other.

[0004] However, the automatic insulating tape wrapping device of this utility model often fails to effectively clean the impurities on the surface of the wire before wrapping. These impurities may affect the adhesion between the insulating tape and the wire, reducing the insulation performance. Therefore, a layered winding insulating tape isolation device is proposed to solve the problems mentioned above. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this utility model provides a layered wound insulating tape isolation device, which has the advantages of good isolation effect and strong practicality, and solves the problems mentioned in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A layered winding insulating tape isolation device includes a base, a vertical plate fixedly connected to the top of the base, and a winding device disposed outside the vertical plate. The top of the base is provided with a cleaning mechanism for cleaning impurities on the outside of the wire. The cleaning mechanism includes a support column and a collection box fixedly connected to the top of the base. A mounting shell is fixedly connected to the top of the support column. An installation tube is fixedly installed inside the mounting shell. A suction hole is opened inside the installation tube. A flexible hose is fixedly connected between the installation tube and the collection box. A centrifugal fan is rotatably connected to the outside of the collection box. A synchronization structure is provided on the outside of the centrifugal fan.

[0007] Furthermore, the number of suction holes is several, and the several suction holes are distributed in a ring shape inside the mounting tube.

[0008] Furthermore, a collection frame is slidably connected inside the collection box, and a movable opening adapted to the collection frame is provided inside the collection box.

[0009] Furthermore, the winding device includes a motor base fixedly connected to the outside of the upright plate and a rotating sleeve rotatably connected to the inside of the upright plate and extending to the outside thereof. A dual-axis motor is fixedly installed inside the motor base, and a gear is fixedly connected to one end of the output shaft of the dual-axis motor. A gear disk that meshes with the gear is fixedly connected to the outside of the rotating sleeve.

[0010] Furthermore, a connecting disc is fixedly connected to one end of the toothed disc, and a winding roller is rotatably connected to the outside of the connecting disc via a connecting frame.

[0011] Furthermore, the synchronization structure includes a driven wheel fixedly connected to the outside of the centrifugal fan and a transmission wheel fixedly connected to the output shaft at the other end of the dual-shaft motor. The transmission wheel and the driven wheel are externally connected by a belt.

[0012] Furthermore, a limiting mechanism is provided at the top of the base. The limiting mechanism includes two connecting plates fixedly connected to the top of the base and a horizontal plate fixedly connected between the two connecting plates. An electric push rod extending to the lower surface of the horizontal plate is fixedly installed on the upper surface of the horizontal plate. A pressure block is fixedly connected to the output end of the electric push rod. A limiting shaft extending to the upper surface of the horizontal plate is fixedly connected to the top of the pressure block. The limiting shaft is slidably connected inside the horizontal plate.

[0013] Furthermore, a support plate is fixedly connected between the middle parts of the two connecting plates, and a support seat is fixed on the top of the support plate and located on the lower surface of the pressure block.

[0014] Compared with the prior art, this utility model provides a layered wound insulating tape isolation device, which has the following beneficial effects: 1. This layered wound insulating tape isolation device uses a dual-shaft motor to drive gears and a toothed disc to rotate. The winding roller can evenly wrap the insulating tape around the wire. At the same time, the centrifugal fan operates through a synchronous structure, which generates suction force in the suction holes inside the mounting tube. This suction force can adsorb impurities on the surface of the wire from multiple directions, ensuring that impurities on the surface of the wire are thoroughly cleaned. This improves the adhesion between the insulating tape and the wire, enhances the insulation performance of the wire, and achieves the advantage of good isolation effect.

[0015] 2. This layered winding insulating tape isolation device, through the controller to activate the extension and retraction of the electric push rod, can precisely control the pressing distance and force of the pressure block, ensuring that the wire is stably fixed on the support base and preventing the wire from shifting during cleaning and winding. This guarantees the accuracy and quality of wire cleaning and winding. By setting a limit shaft that slides inside the horizontal plate, it plays a limiting and guiding role in the movement of the pressure block, making the pressing process of the pressure block more stable and further improving the accuracy of the limit, thus achieving the advantage of strong practicality. Attached Figure Description

[0016] Figure 1 This is a three-dimensional view of the structure of this utility model; Figure 2 This is a three-dimensional structural view of the cleaning mechanism and the dual-axis motor of this utility model; Figure 3 This is a three-dimensional structural view of the limiting mechanism of this utility model.

[0017] In the diagram: 1. Base; 2. Vertical plate; 3. Winding device; 31. Motor base; 32. Dual-shaft motor; 33. Gear; 34. Rotating sleeve; 35. Gear disc; 36. Connecting disc; 37. Winding roller; 4. Cleaning mechanism; 41. Support column; 42. Mounting shell; 43. Mounting tube; 44. Suction hole; 45. Collection box; 46. Centrifugal fan; 47. Collection frame; 48. Driven wheel; 49. Transmission wheel; 410. Belt; 411. Hose; 5. Limiting mechanism; 51. Connecting plate; 52. Horizontal plate; 53. Electric push rod; 54. Pressure block; 55. Support plate; 56. Support base; 57. Limiting shaft. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1 to 3 The layered winding insulating tape isolation device in this embodiment includes a base 1, a vertical plate 2 fixedly connected to the top of the base 1, and a winding device 3 disposed outside the vertical plate 2. The top of the base 1 is provided with a cleaning mechanism 4 for cleaning external impurities of the wire. The winding device 3 includes a motor base 31 fixedly connected to the outside of the upright plate 2 and a rotating sleeve 34 rotatably connected to the inside of the upright plate 2 and extending to the outside. A dual-axis motor 32 is fixedly installed inside the motor base 31. A gear 33 is fixedly connected to the output shaft of one end of the dual-axis motor 32. A gear disk 35 that meshes with the gear 33 is fixedly connected to the outside of the rotating sleeve 34.

[0020] Specifically, a connecting plate 36 is fixedly connected to one end of the gear disc 35, and a winding roller 37 is rotatably connected to the outside of the connecting plate 36 via a connecting frame. Through the meshing transmission of the gear 33 and the gear disc 35, the rotation speed and angle of the winding roller 37 around the wire can be precisely controlled, ensuring that the insulating tape is wrapped evenly and stably on the wire, realizing layered winding of insulating tape isolation, and improving the winding quality.

[0021] Please see Figures 1 to 3 In this embodiment, the cleaning mechanism 4 includes a support column 41 and a collection box 45 fixedly connected to the top of the base 1. The top of the support column 41 is fixedly connected to a mounting shell 42. An mounting tube 43 is fixedly installed inside the mounting shell 42. A suction hole 44 is opened inside the mounting tube 43. A flexible hose 411 is fixedly connected between the mounting tube 43 and the collection box 45. A centrifugal fan 46 is rotatably connected to the outside of the collection box 45. A synchronization structure is provided on the outside of the centrifugal fan 46.

[0022] There are several suction holes 44, which are arranged in a ring shape inside the mounting tube 43.

[0023] Specifically, a collection frame 47 is slidably connected inside the collection box 45, and a movable opening adapted to the collection frame 47 is provided inside the collection box 45. By providing a slidably connected collection frame 47 inside the collection box 45 and a movable opening adapted to the collection frame 47, it is easy to remove the collection frame 47 from the collection box 45, clean the collected impurities, and facilitate the continuous use of the device. Driven by a dual-axis motor 32, the gear 33 and gear disc 35 rotate, allowing the winding roller 37 to evenly wrap the insulating tape around the wire. Simultaneously, a synchronous structure enables the centrifugal fan 46 to operate, causing the suction holes 44 inside the mounting tube 43 to generate suction, which can adsorb impurities on the surface of the wire from multiple directions, ensuring that the impurities on the surface of the wire are thoroughly cleaned.

[0024] It should be noted that the synchronization structure includes a driven wheel 48 fixedly connected to the outside of the centrifugal fan 46 and a transmission wheel 49 fixedly connected to the output shaft of the other end of the dual-shaft motor 32. The transmission wheel 49 and the driven wheel 48 are externally connected by a belt 410.

[0025] Please see Figures 1 to 3In this embodiment, a limiting mechanism 5 is provided on the top of the base 1. The limiting mechanism 5 includes two connecting plates 51 fixedly connected to the top of the base 1 and a horizontal plate 52 fixedly connected between the two connecting plates 51. An electric push rod 53 extending to its lower surface is fixedly installed on the upper surface of the horizontal plate 52. A pressure block 54 is fixedly connected to the output end of the electric push rod 53. A limiting shaft 57 extending to the upper surface of the horizontal plate 52 is fixedly connected to the top of the pressure block 54. The limiting shaft 57 is slidably connected to the inside of the horizontal plate 52.

[0026] A support plate 55 is fixedly connected between the middle parts of the two connecting plates 51, and a support seat 56 is fixed on the top of the support plate 55 and located on the lower surface of the pressure block 54.

[0027] The working principle of the above embodiments is as follows: In use, the dual-axis motor 32 is started by the controller, and its other output shaft drives the transmission wheel 49 to rotate. The driven wheel 48 synchronously drives the centrifugal fan 46 to start running as the transmission wheel 49 rotates. The centrifugal fan 46 generates suction inside the mounting tube 43. The wire passes through the mounting tube 43, and impurities on the outside of the wire are sucked into the mounting tube 43 by the suction force through several annular suction holes 44. The sucked-in impurities enter the collection box 45 through the hose 411 and finally fall into the collection frame 47 that is slidably connected inside the collection box 45, completing the cleaning of impurities on the outside of the wire. One output shaft of the dual-axis motor 32 drives the gear 33 to rotate, and the drive gear 35 rotates with the gear 33. The wire passes through the rotating sleeve 34. As the gear 35 rotates, the winding roller 37 rotates around the wire, evenly wrapping the insulating tape around the wire to achieve layered winding of insulating tape for isolation. Before the wire enters the cleaning and winding area, the electric push rod 53 is activated, and its output end drives the pressure block 54 to move downward. The top of the pressure block 54 is fixedly connected to the limit shaft 57, which is slidably connected inside the horizontal plate 52. The limit shaft 57 plays a role in limiting and guiding the movement of the pressure block 54, ensuring that the pressure block 54 presses down smoothly, thereby limiting the wire and preventing the wire from shaking or shifting during the cleaning and winding process, thus ensuring the quality of cleaning and winding.

[0028] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.

[0029] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A layered wound insulating tape isolation device, characterized in that: It includes a base (1), a vertical plate (2) fixedly connected to the top of the base (1), and a winding device (3) disposed outside the vertical plate (2). The top of the base (1) is provided with a cleaning mechanism (4) for cleaning external impurities of the wire. The cleaning mechanism (4) includes a support column (41) and a collection box (45) fixedly connected to the top of the base (1). The top of the support column (41) is fixedly connected to a mounting shell (42). An installation tube (43) is fixedly installed inside the mounting shell (42). A suction hole (44) is opened inside the installation tube (43). A hose (411) is fixedly connected between the installation tube (43) and the collection box (45). A centrifugal fan (46) is rotatably connected to the outside of the collection box (45). A synchronization structure is provided on the outside of the centrifugal fan (46).

2. The layered wound insulating tape isolation device according to claim 1, characterized in that: The number of suction holes (44) is several, and the several suction holes (44) are distributed in a ring shape inside the mounting tube (43).

3. The layered wound insulating tape isolation device according to claim 1, characterized in that: The collection box (45) is slidably connected to a collection frame (47), and the collection box (45) has a movable opening that is adapted to the collection frame (47).

4. The layered wound insulating tape isolation device according to claim 1, characterized in that: The winding device (3) includes a motor base (31) fixedly connected to the outside of the upright plate (2) and a rotating sleeve (34) rotatably connected to the inside of the upright plate (2) and extending to the outside. A dual-axis motor (32) is fixedly installed inside the motor base (31). A gear (33) is fixedly connected to the output shaft of one end of the dual-axis motor (32). A gear disc (35) that meshes with the gear (33) is fixedly connected to the outside of the rotating sleeve (34).

5. The layered wound insulating tape isolation device according to claim 4, characterized in that: One end of the toothed disc (35) is fixedly connected to a connecting disc (36), and the outside of the connecting disc (36) is rotatably connected to a winding roller (37) via a connecting frame.

6. The layered wound insulating tape isolation device according to claim 4, characterized in that: The synchronization structure includes a driven wheel (48) fixedly connected to the outside of the centrifugal fan (46) and a transmission wheel (49) fixedly connected to the output shaft of the other end of the dual-shaft motor (32). The transmission wheel (49) and the driven wheel (48) are externally connected by a belt (410).

7. The layered wound insulating tape isolation device according to claim 1, characterized in that: The base (1) is provided with a limiting mechanism (5) at its top. The limiting mechanism (5) includes two connecting plates (51) fixedly connected to the top of the base (1) and a horizontal plate (52) fixedly connected between the two connecting plates (51). An electric push rod (53) extending to its lower surface is fixedly installed on the upper surface of the horizontal plate (52). A pressure block (54) is fixedly connected to the output end of the electric push rod (53). A limiting shaft (57) extending to the upper surface of the horizontal plate (52) is fixedly connected to the top of the pressure block (54). The limiting shaft (57) is slidably connected to the inside of the horizontal plate (52).

8. The layered wound insulating tape isolation device according to claim 7, characterized in that: A support plate (55) is fixedly connected between the middle parts of the two connecting plates (51), and a support seat (56) is fixed on the top of the support plate (55) and located on the lower surface of the pressure block (54).

Images