Manufacturing jig for inductive processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN ZHONGLIAN ELECTRONICS CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]在对电感进行加工时,需要对绝缘管进行固定,以便将导线卷绕在绝缘管上,但是现有的夹具在固定绝缘管进行导线卷绕时,需要先将绝缘管的一部分进行卷绕,然后取下绝缘管进行翻转,翻转后使用夹具重新固定后再对绝缘管的另一部分进行卷绕,操作较为繁琐,在实际使用过程中便捷性较低
1、本实用新型通过弧形架和压辊的配合,可以实现将绝缘管稳定的固定在多组转辊上,通过驱动电机、驱动轴和转轴的配合,可以实现带动转辊的灵活转动,从而实现带动绝缘管的灵活转动,并实现在对绝缘管的一次夹紧过程中对绝缘管整体完成导线的卷绕,增加了产品使用时的便捷性。
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Figure CN224609719U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of inductor processing technology, and more specifically, it relates to a manufacturing fixture for inductor processing. Background Technology
[0002] An inductor is a device that works based on the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire itself will induce an effect on other wires within this electromagnetic field.
[0003] When processing inductors, it is necessary to fix the insulating tube so that the wire can be wound around it. However, existing fixtures require winding a portion of the insulating tube first, then removing it, flipping it over, re-fixing it with the fixture, and then winding the other portion. This process is cumbersome and inconvenient in practical use. Therefore, this paper studies and improves the existing structure and its shortcomings to provide a manufacturing fixture for inductor processing, aiming to achieve a more practical purpose. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a manufacturing fixture for inductor processing, which is achieved by the following specific technical means: A manufacturing fixture for inductor processing includes a main body. Arc-shaped plates are fixedly mounted on both sides of the top of the main body. Multiple sets of rotating shafts are equidistantly rotatably connected to adjacent sides of the two sets of arc-shaped plates. Rotary rollers are fixedly mounted on the outer sides of each set of rotating shafts. A connecting frame is slidably connected to one side of the main body. A pressure plate is fixedly mounted on one side of the top of the connecting frame. A telescopic rod is fixedly mounted on the bottom side of the pressure plate. An arc-shaped frame is fixedly mounted on the bottom end of the telescopic rod. Multiple sets of pressure rollers are equidistantly rotatably connected to the inner side of the arc-shaped frame.
[0005] Furthermore, the bottom two sides of the arc-shaped frame are integrally formed with limit plates.
[0006] Furthermore, a spring is sleeved on the outer side of the telescopic rod, with the top end of the spring abutting against the bottom side of the pressure plate and the bottom end of the spring abutting against the top side of the arc-shaped frame.
[0007] Furthermore, a fixing plate is fixedly installed on one side of the main body by fasteners. The fixing plate is provided with a sliding groove. A drive plate is slidably connected to the inner side of the sliding groove. One end of the drive plate is fixedly connected to one side of the connecting frame. A cylinder is fixedly installed on the inner side of the main body. The output end of the cylinder is fixedly connected to the bottom side of the drive plate.
[0008] Furthermore, a drive shaft is rotatably connected to the fixed plate. One end of the drive shaft passes through one of the sets of arc-shaped plates and is connected to the drive shaft via a driving wheel, a driven wheel, and a synchronous belt. A drive motor is fixedly installed on the inner side of the main body, and the output end of the drive motor is fixedly connected to one end of the drive shaft.
[0009] Furthermore, each set of adjacent rotating shafts is connected by a driving pulley two, a driven pulley two, and a synchronous belt two.
[0010] Furthermore, a protective housing 2 is installed on the outer side of the first driving wheel, the first driven wheel, and the first synchronous belt. One side of the protective housing 2 is fixedly connected to one side of the fixed plate by fasteners. On one side of both sets of arc-shaped plates, a protective housing 1 is fixedly installed on the outer side of multiple sets of the second driving wheel, the second driven wheel, and the second synchronous belt by fasteners.
[0011] Furthermore, rubber sleeves are fixedly bonded to the outer sides of both the rotating roller and the pressure roller.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model, through the cooperation of the arc frame and the pressure roller, can stably fix the insulating tube on multiple sets of rotating rollers. Through the cooperation of the drive motor, drive shaft and rotating shaft, the rotating roller can be driven to rotate flexibly, thereby driving the insulating tube to rotate flexibly. In the process of clamping the insulating tube, the entire insulating tube is wound with wire, which increases the convenience of product use.
[0013] 2. This utility model, through the cooperation of the cylinder and the drive plate, can realize the flexible movement of the connecting frame and the pressure plate. Through the cooperation of the pressure plate and the telescopic rod, it can realize the flexible movement of the arc frame. Through the cooperation of the telescopic rod and the spring, it can buffer the pressure of the arc frame on the insulating tube, avoiding damage to the insulating tube. At the same time, when the part of the insulating tube that is wound around the wire needs to be clamped, the telescopic rod can be driven to retract and clamp the part of the insulating tube that is wound around the wire, which increases the practicality of the product. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the fixing plate and connecting frame structure of this utility model.
[0016] Figure 3 This is a schematic diagram of the pressure roller and rotating roller structure of this utility model.
[0017] Figure 4 This is a schematic diagram of the internal structure of the main body of this utility model.
[0018] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Main body; 2. Arc plate; 3. Rotating shaft; 4. Rotating roller; 5. Connecting frame; 6. Pressure plate; 7. Telescopic rod; 8. Arc frame; 9. Pressure roller; 10. Limiting plate; 11. Spring; 12. Fixing plate; 13. Drive plate; 14. Cylinder; 15. Drive shaft; 16. Drive motor; 17. Protective housing one; 18. Protective housing two. Detailed Implementation
[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Example:
[0023] As attached Figure 1 To be continued Figure 4 As shown: This utility model provides a manufacturing fixture for inductor processing, including a main body 1. Arc-shaped plates 2 are fixedly installed on both sides of the top of the main body 1. Multiple sets of rotating shafts 3 are equidistantly rotatably connected to adjacent sides of the two sets of arc-shaped plates 2. Rotary rollers 4 are fixedly installed on the outer sides of the multiple sets of rotating shafts 3. A connecting frame 5 is slidably connected to one side of the main body 1. A pressure plate 6 is fixedly installed on one side of the top of the connecting frame 5. A telescopic rod 7 is fixedly installed on the bottom side of the pressure plate 6. An arc-shaped frame 8 is fixedly installed on the bottom end of the telescopic rod 7. Multiple sets of pressure rollers 9 are equidistantly rotatably connected to the inner side of the arc-shaped frame 8.
[0024] Among them, the bottom two sides of the arc-shaped frame 8 are integrally formed with limit plates 10 to increase the stability when fixing the insulating tube.
[0025] The telescopic rod 7 is fitted with a spring 11 on its outer side. The top end of the spring 11 abuts against the bottom side of the pressure plate 6, and the bottom end of the spring 11 abuts against the top side of the arc frame 8, which can buffer the pressure of the pressure roller 9 on the insulating tube.
[0026] A fixing plate 12 is fixedly installed on one side of the main body 1 by fasteners. The fixing plate 12 is provided with a sliding groove. A drive plate 13 is slidably connected to the inner side of the sliding groove. One end of the drive plate 13 is fixedly connected to one side of the connecting frame 5. A cylinder 14 is fixedly installed on the inner side of the main body 1. The output end of the cylinder 14 is fixedly connected to the bottom side of the drive plate 13, which can realize the automatic movement of the connecting frame 5.
[0027] The fixed plate 12 is rotatably connected to a drive shaft 15. One end of the rotating shaft 3 passes through one of the arc plates 2 and is connected to the drive shaft 15 via a drive wheel, a driven wheel, and a synchronous belt. A drive motor 16 is fixedly installed on the inner side of the main body 1. The output end of the drive motor 16 is fixedly connected to one end of the drive shaft 15, which can realize the automatic rotation of the rotating shaft 3 and the rotating roller 4.
[0028] Each set of adjacent rotating shafts 3 is connected by a drive wheel 2, a driven wheel 2 and a synchronous belt 2, which can enable multiple sets of rotating rollers 4 to rotate simultaneously by a drive motor 16, thus reducing the production cost of the product.
[0029] Among them, a protective housing 18 is installed on the outside of the first driving wheel, the first driven wheel, and the first synchronous belt. One side of the protective housing 18 is fixedly connected to one side of the fixed plate 12 by fasteners, which can protect the first driving wheel, the first driven wheel, and the first synchronous belt. On one side of each of the two sets of arc plates 2, a protective housing 17 is fixedly installed on the outside of multiple sets of second driving wheels, second driven wheels, and second synchronous belts by fasteners, which can protect the second driving wheel, the second driven wheel, and the second synchronous belt.
[0030] The outer sides of both the rotating roller 4 and the pressure roller 9 are fixedly bonded with rubber sleeves to increase the frictional resistance between the rotating roller 4 and the insulating tube, prevent relative sliding between the insulating tube and the rotating roller 4, and prevent the rotating roller 4 and the pressure roller 9 from damaging the insulating tube.
[0031] The working principle of this embodiment is as follows: When it is necessary to wind the insulating tube with wire, the cylinder 14 is connected to an external air pump, and the drive motor 16 and the air pump are connected to an external power supply and control unit. First, the insulating tube is placed on the top side of the rotating roller 4, and the arc frame 8 is positioned at the center of the insulating tube. The cylinder 14 is started to drive the drive plate 13 and the connecting frame 5 to move. The connecting frame 5 drives the pressure plate 6 and the telescopic rod 7 to move. The telescopic rod 7 drives the arc frame 8 to move. The arc frame 8 drives the pressure roller 9 to press the insulating tube. At this time, the two sets of limit plates 10 and the two The arc-shaped plates 2 are located on both sides of the insulating tube. The wire is wound around the insulating tube. After winding, the drive motor 16 is started to drive the drive shaft 15 and the rotating shaft 3 to rotate. The rotating shaft 3 drives the rotating roller 4 to rotate. The rotating roller 4 drives the insulating tube to move. The insulating tube rotates under the limit of the arc-shaped frame 8. When the insulating tube is in the right position, the drive motor 16 is turned off and the other part of the insulating tube is wound. After winding is completed, the cylinder 14 is started to drive the arc-shaped frame 8 and the pressure roller 9 to leave the insulating tube, thus completing the winding of the wire in the insulating tube.
[0032] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A manufacturing fixture for inductor machining, comprising a main body (1), characterized in that: Arc plates (2) are fixedly installed on both sides of the top of the main body (1). Multiple sets of rotating shafts (3) are equidistantly connected to the adjacent sides of the two sets of arc plates (2). Rollers (4) are fixedly installed on the outer sides of the multiple sets of rotating shafts (3). A connecting frame (5) is slidably connected to one side of the main body (1). A pressure plate (6) is fixedly installed on one side of the top of the connecting frame (5). A telescopic rod (7) is fixedly installed on the bottom side of the pressure plate (6). An arc frame (8) is fixedly installed on the bottom end of the telescopic rod (7). Multiple sets of pressure rollers (9) are equidistantly connected to the inner side of the arc frame (8).
2. The manufacturing fixture for inductor machining as described in claim 1, characterized in that: Limiting plates (10) are integrally formed on both sides of the bottom end of the arc frame (8).
3. The manufacturing fixture for inductor machining as described in claim 1, characterized in that: A spring (11) is sleeved on the outside of the telescopic rod (7). The top of the spring (11) abuts against the bottom side of the pressure plate (6), and the bottom of the spring (11) abuts against the top side of the arc frame (8).
4. The manufacturing fixture for inductor machining as described in claim 1, characterized in that: A fixing plate (12) is fixedly installed on one side of the main body (1) by fasteners. The fixing plate (12) is provided with a sliding groove. A drive plate (13) is slidably connected to the inner side of the sliding groove. One end of the drive plate (13) is fixedly connected to one side of the connecting frame (5). A cylinder (14) is fixedly installed on the inner side of the main body (1). The output end of the cylinder (14) is fixedly connected to the bottom side of the drive plate (13).
5. The manufacturing fixture for inductor machining as described in claim 4, characterized in that: A drive shaft (15) is rotatably connected to the fixed plate (12). One end of the rotating shaft (3) passes through one of the arc plates (2) and is connected to the drive shaft (15) via a drive wheel, a driven wheel and a synchronous belt. A drive motor (16) is fixedly installed on the inner side of the main body (1). The output end of the drive motor (16) is fixedly connected to one end of the drive shaft (15).
6. The manufacturing fixture for inductor machining as described in claim 5, characterized in that: Each pair of adjacent rotating shafts (3) are connected by a drive pulley two, a driven pulley two, and a synchronous belt two.
7. The manufacturing fixture for inductor machining as described in claim 6, characterized in that: A protective housing 2 (18) is installed on the outside of the first driving wheel, the first driven wheel and the first synchronous belt. One side of the protective housing 2 (18) is fixedly connected to one side of the fixed plate (12) by fasteners. On one side of the two sets of arc plates (2), a protective housing 1 (17) is fixedly installed on the outside of the second driving wheel, the second driven wheel and the second synchronous belt by fasteners.
8. The manufacturing fixture for inductor machining as described in claim 1, characterized in that: Rubber sleeves are fixedly bonded to the outer sides of both the rotating roller (4) and the pressure roller (9).